CN103949763B - A kind of welding gun cleaning plant and welding wire clipping apparatus - Google Patents
A kind of welding gun cleaning plant and welding wire clipping apparatus Download PDFInfo
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- CN103949763B CN103949763B CN201410217276.5A CN201410217276A CN103949763B CN 103949763 B CN103949763 B CN 103949763B CN 201410217276 A CN201410217276 A CN 201410217276A CN 103949763 B CN103949763 B CN 103949763B
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- shearing machine
- wire shearing
- support arm
- shaped groove
- bar shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/328—Cleaning of weld torches, i.e. removing weld-spatter; Preventing weld-spatter, e.g. applying anti-adhesives
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Cleaning In General (AREA)
- Arc Welding In General (AREA)
Abstract
A kind of welding gun cleaning plant and welding wire clipping apparatus, welding wire clipping apparatus comprises frame, wire shearing machine cover, correlation type photoelectric sensor, wire shearing machine, left support arm, right support arm, garbage collection box; Frame upper surface establishes the male arms extended left, male arms is established bar shaped groove; Frame connects wire shearing machine cover, and the magnetic valve of correlation type photoelectric sensor main body and wire shearing machine is fixed in frame, and left support arm is L-type, two-arm and on all establish bar shaped groove, left support arm is fixed on the upper surface of male arms; Photophore is fixed on left support arm; Right support arm is fixed on wire shearing machine cover, and light-receiving device is fixed on right support arm; It can be collected the waste material cut, and it have employed the mode of photoelectric sensing control to the control of shear action, avoids welding robot to lead phenomenon because colliding the false alarm caused; Can be directly used in the less welding robot of output signal to use, the position of photophore and light-receiving device can regulate, and can be applicable to the robotic weld arm of different appearance and size.
Description
Technical field
The present invention relates to the peripheral equipment of welding robot, belong to the technical field of welding gun cleaning plant.
Background technology
In complete welding robot system, except robot itself, also comprise some peripheral equipments, as positioner, Mobile Slide, welding gun cleaning plant, automatic tool conversion equipment.Robot will complete weld job, the support needing to rely on control system and periphery auxiliary equipment with coordinate, mutually use in phase, be forced to downtime to reduce, reduce equipment failure rate, raising security, and obtain the welding quality of rationality.
As everyone knows, robot welding has the outstanding features such as production efficiency height and welding quality stable.But consumable electrode arc welding machine people is in work progress, and welding slag residual inside and outside torch neck and the change of dry extension of electrode, had a strong impact on welding quality and stability.Therefore, in the peripheral equipment of welding robot, be provided with welding gun cleaning plant, welding gun cleaning plant mainly comprises welding gun cleaning machine, sprayization device and welding wire clipping apparatus three part.Welding gun cleaning machine is the splashing of removing inner nozzle surface, to ensure the unobstructed of protective gas; The liquid splashing prevention effect of sprayization device ejection can reduce the attachment of welding slag, reduces frequency of maintenance; Welding wire clipping apparatus is mainly used in carrying out with welding wire the occasion that starting point detects, certain to ensure the stem elongation degree of welding wire, improves the performance of precision and the starting the arc detected.
Existing welding wire clipping apparatus is as a part for welding gun cleaning plant, be set together with welding gun cleaning machine, sprayization device multi mechanism compound, installation site is relatively fixing, when using client have status requirement to welding wire clipping apparatus or need to be configured on miscellaneous equipment, it can not meet independent installation, the requirement used flexibly.And, belonged to discarded object by the welding wire head that welding wire clipping apparatus is cut, owing to not arranging collection part in welding wire clipping apparatus, so the welding wire head cut is scattered in around equipment, affect station environmental sanitation.
Meanwhile, in the current welding wire clipping apparatus used, the Starting mode of wire shearing machine mainly contains two kinds: a kind of is mechanical touch-type, and another kind of is robot signal control formula.The concrete control procedure of machinery touch-type mode is, when welding gun moves to the knife-edge positions of wire shearing machine, mechanical switch can be touched, the cylinder action (namely mechanical switch is equivalent to the gauge tap of cylinder) of wire shearing machine is made after mechanical switch action, after welding gun is removed by the edge of a knife, under the effect of back-moving spring, mechanical switch resets, and cylinder quits work.The detailed process that robot signal controls formula is, when welding gun moves to the knife-edge positions of wire shearing machine, the signal output part of robot can export cuts an actuating signal to magnetic valve (now magnetic valve is the gauge tap of cylinder in wire shearing machine), make cylinder action, after welding gun is removed by the edge of a knife, the signal output part of robot can export stopping and cutting an actuating signal and make it reset to magnetic valve, and cylinder quits work.
The deficiency of machinery touch-type mode: because current most welding robot is provided with anticollision sensor per capita; so for the welding robot having installed the higher anticollision sensor of sensitivity; when the touching power that mechanical switch in welding wire clipping apparatus starts requires larger; be easy to, at the anticollision sensor false alarm becoming welding robot, whole welding system be shut down.When the deficiency that robot signal controls formula is mainly manifested in and is applied to output signal less welding robot, additionally increase such wire shearing machine solenoid control signal element to robot, comparatively difficulty, and cost is higher.Namely or can not be applicable to the welding robot having installed the higher anticollision sensor of sensitivity in sum, all there is the shortcoming of poor universality in two kinds of above-mentioned modes, or to be not easy or improper being applicable to outputs signal less welding robot.
In welding gun cleaning plant, welding gun cleaning machine and sprayization device mechanism position are provided with the hood for protecting rider that prevents splash agent, as Figure 13 to Figure 16, the hood for protecting rider 9 that prevents splash agent of current use is for integral type framework, comprise left and right side plate 92,93 and the main cover plate 91 in L-type, left and right side plate 92,93 arranges installation screwed hole respectively.Its weak point is in use procedure, and this hood for protecting rider 9 that prevents splash agent is fixed on and prevents splash agent on bottle rack II main body and clear gun apparatus support I.When changing the reamer V on clear gun apparatus, the hood for protecting rider 9 that prevents splash agent can hinder the mounting or dismounting of reamer, so this prevents splash agent by needs, hood for protecting rider 9 disassembles.The process that removes and installs is time-consuming takes a lot of work, and also needs after reinstalling again to debug the position of the nozzle IV that prevents splash agent, so bring inconvenience to use, constrains the rhythm efficiency of automated production.
Summary of the invention
The object of the present invention is to provide a kind of welding gun cleaning plant, its welding wire clipping apparatus part can be collected the waste material cut, and make the certain applications of welding wire clipping apparatus when the welding robot of the higher anticollision sensor of sensitivity has been installed, there is not the situation of robot false alarm, be applied to the welding robot that output signal is less, need not corresponding improvement robot, namely additionally increase an output signal to welding robot.
The present invention solves the technical scheme that its technical problem takes: a kind of welding gun cleaning plant, comprises welding gun cleaning machine, sprayization device and welding wire clipping apparatus;
Described welding gun cleaning machine comprises gun apparatus support clearly; Described sprayization device comprises the bottle rack that prevents splash agent;
Described welding wire clipping apparatus comprises frame, wire shearing machine cover, correlation type photoelectric sensor, wire shearing machine, left support arm, right support arm and garbage collection box;
Described frame is square tube shape, and its openend is positioned at left and right orientation, and left port place is fixed with the cover plate of a L-type, and the middle part of upper surface has the male arms of an extension left, this male arms arranges left and right to the bar shaped groove extended;
Described wire shearing machine cover is square tube shape, and its openend is positioned at upper and lower orientation, and the left-half of upper port is provided with cover plate;
The right side of described frame and the left surface of described wire shearing machine cover are bolted, and the upper surface of described frame is not less than described wire shearing machine cover upper port end face;
Described correlation type photoelectric sensor comprises photophore and the light-receiving device of sensor main body and connecting sensor main body;
Described wire shearing machine comprises magnetic valve, cylinder and cutter head assembly;
Magnetic valve in the sensor main body of described correlation type photoelectric sensor and described wire shearing machine is respectively by being bolted in described frame, and described sensor main body is connected with described magnetic valve;
Cylinder in described wire shearing machine is fixed on the left wall body of described wire shearing machine cover, described cutter head assembly is fixed on the left wall body of described wire shearing machine cover and the cover plate of upper port left-half setting, and the edge of a knife of described cutter head assembly is positioned at described wire shearing machine cover upper port;
Downward by the upper surface of the front wall body of described wire shearing machine cover and rear wall body, arrange corresponding strip gap respectively, described two strip gap are corresponding with the edge of a knife of described wire shearing machine cutter head assembly;
Before described wire shearing machine cover, the lower end of wall body arranges square opening, and makes the edge of a knife of the corresponding described wire shearing machine of this square opening center line in the lateral direction;
Base plate being set in the lower port of described wire shearing machine cover, in the position of described base plate front edge corresponding described square orifice, left and right being set to extending and the card article raised up;
Described garbage collection box comprises box body and is arranged on the front end-plate of box body front end, and the vertical height of described front end-plate is greater than the vertical height of described box body; Triangular shape gap is established between the lower end of described front end-plate and box body front bottom end;
Arrange recess in the upper end of described front end-plate, the bottom surface of described recess is higher than the upper surface of described box body;
The sagittal width of described triangular shape gap and height thereof, be greater than sagittal width and the height of described card article respectively;
Described box body is placed on base plate and coordinates with described square opening, and the width of box body is consistent with the width of square opening; The height of front end-plate equals the height of square opening;
Described left support arm is L-type, and its horizontal arm and upright arm arrange bar shaped groove that left and right extends to the bar shaped groove extended and Vertical dimension respectively;
Bar shaped groove on the horizontal arm of described left support arm is overlapping with the bar shaped groove in described male arms, and described left support arm is fixed on the upper surface of described male arms through the bar shaped groove on described left support arm and male arms by set bolt; A nut is set respectively by the left and right sides of the upright arm at described left support arm and described photophore is fixed in the bar shaped groove on the upright arm of described left support arm;
Described right support arm is fixed on the right wall body of described wire shearing machine cover, arranges the bar shaped groove of vertical extension in the upper end of described right support arm, and this bar shaped groove is corresponding with the bar shaped groove on the upright arm of left support arm; Described light-receiving device is fixed in the bar shaped groove on described right support arm by arranging a nut respectively in the left and right sides of described right support arm.
Further, also comprise installing plate, the lower end of described installing plate is connected respectively at frame and wire shearing machine cover by bolt, and the upper surface of described frame and wire shearing machine cover is extended in the upper end of described installing plate, and arranges multiple screwed hole at this upper end position.
Further, also comprising prevents splash agent blocks assembly, described in prevent splash agent and block assembly and comprise main body cover plate, fixed head, right cover plate and sealing strip; Described sealing strip is U-shaped, and it is arranged in the whole left side edge of main body cover plate; Described fixed head is provided with the straight trough coordinated with described sealing strip; Described right cover plate and described main body cover plate are fixed with one, and the end of described right cover plate is provided with U-shaped mouth.
Further, the vertical height of described card article is 0.5mm to 0.8mm.
A kind of welding wire clipping apparatus comprises frame, wire shearing machine cover, correlation type photoelectric sensor, wire shearing machine, left support arm, right support arm and garbage collection box;
Described frame is square tube shape, and its openend is positioned at left and right orientation, and left port place is fixed with the cover plate of a L-type, and the middle part of upper surface has the male arms of an extension left, this male arms arranges left and right to the bar shaped groove extended;
Described wire shearing machine cover is square tube shape, and its openend is positioned at upper and lower orientation, and the left-half of upper port is provided with cover plate;
The right side of described frame and the left surface of described wire shearing machine cover are bolted, and the upper surface of described frame is not less than described wire shearing machine cover upper port end face;
Described correlation type photoelectric sensor comprises photophore and the light-receiving device of sensor main body and connecting sensor main body;
Described wire shearing machine comprises magnetic valve, cylinder and cutter head assembly;
Magnetic valve in the sensor main body of described correlation type photoelectric sensor and described wire shearing machine is respectively by being bolted in described frame, and described sensor main body is connected with described magnetic valve;
Cylinder in described wire shearing machine is fixed on the left wall body of described wire shearing machine cover, described cutter head assembly is fixed on the left wall body of described wire shearing machine cover and the cover plate of upper port left-half setting, and the edge of a knife of described cutter head assembly is positioned at described wire shearing machine cover upper port;
Downward by the upper surface of the front wall body of described wire shearing machine cover and rear wall body, arrange corresponding strip gap respectively, described two strip gap are corresponding with the edge of a knife of described wire shearing machine cutter head assembly;
Before described wire shearing machine cover, the lower end of wall body arranges square opening, and makes the edge of a knife of the corresponding described wire shearing machine of this square opening center line in the lateral direction;
Base plate being set in the lower port of described wire shearing machine cover, in the position of described base plate front edge corresponding described square orifice, left and right being set to extending and the card article raised up;
Described garbage collection box comprises box body and is arranged on the front end-plate of box body front end, and the vertical height of described front end-plate is greater than the vertical height of described box body; Triangular shape gap is established between the lower end of described front end-plate and box body front bottom end;
Arrange recess in the upper end of described front end-plate, the bottom surface of described recess is higher than the upper surface of described box body;
The sagittal width of described triangular shape gap and height thereof, be greater than sagittal width and the height of described card article respectively;
Described box body is placed on base plate and coordinates with described square opening, and the width of box body is consistent with the width of square opening; The height of front end-plate equals the height of square opening;
Described left support arm is L-type, and its horizontal arm and upright arm arrange bar shaped groove that left and right extends to the bar shaped groove extended and Vertical dimension respectively;
Bar shaped groove on the horizontal arm of described left support arm is overlapping with the bar shaped groove in described male arms, and described left support arm is fixed on the upper surface of described male arms through the bar shaped groove on described left support arm and male arms by set bolt; A nut is set respectively by the left and right sides of the upright arm at described left support arm and described photophore is fixed in the bar shaped groove on the upright arm of described left support arm;
Described right support arm is fixed on the right wall body of described wire shearing machine cover, arranges the bar shaped groove of vertical extension in the upper end of described right support arm, and this bar shaped groove is corresponding with the bar shaped groove on the upright arm of left support arm; Described light-receiving device is fixed in the bar shaped groove on described right support arm by arranging a nut respectively in the left and right sides of described right support arm.
Further, described welding wire clipping apparatus also comprises installing plate, the lower end of described installing plate is connected respectively at frame and wire shearing machine cover by bolt, and the upper surface of described frame and wire shearing machine cover is extended in the upper end of described installing plate, and arranges multiple screwed hole at this upper end position.
Further, the vertical height of the described card article in described welding wire clipping apparatus is 0.5mm to 0.8mm.
The invention has the beneficial effects as follows: in the present invention, correlation type photoelectric sensor and magnetic valve etc. are fixed in frame, wire shearing machine, garbage collection box etc. are fixedly installed in wire shearing machine cover, frame and wire shearing machine cover are fixed with one, then connect the two respectively with installing plate, installing plate is arranged installation screwed hole, so the present invention is as a separate unit, can remove and install neatly with miscellaneous equipment, realize the flexibility of installing in use procedure.
Use garbage collection box to collect by the welding wire head cut, ensure that the health of station environment, clean and tidy.
The control of shear action be have employed to the mode of photoelectric sensing control, avoid welding robot and lead phenomenon because colliding the false alarm caused; It can also be directly used in the less welding robot of output signal and use, and does not need butt welding machine device people to improve, the easy to use and improving cost of saving robot.Position for the photoelectric signal collection source be made up of photophore and light-receiving device can regulate, so can be applicable to the robotic weld arm of different appearance and size.Always in other words, the scope of application of the present invention is very extensive, has independence, cleaning and versatility.
Prevent splash agent and block assembly employing fabricated structure, when changing the reamer on clear gun apparatus, only the set bolt arranged in mouth U-shaped on right cover plate need be unloaded, just whole main body cover plate can be taken out together with right cover plate one, nozzle and the reamer reamer that come out that makes to prevent splash agent more changes jobs, change and complete main body cover plate and right cover plate to be installed, make removing and installing of reamer quick, and do not need after reinstalling again to debug the position of the nozzle that prevents splash agent, easy to use, be beneficial to the efficientibility characteristic having given play to automated production.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is the axle geodesic structure schematic diagram of welding wire clipping apparatus in the present invention;
Fig. 3 is the main TV structure schematic diagram of welding wire clipping apparatus in the present invention;
Fig. 4 is the plan structure schematic diagram of welding wire clipping apparatus in the present invention;
Fig. 5 is the left TV structure schematic diagram of welding wire clipping apparatus in the present invention;
Fig. 6 is the side-looking structural representation of garbage collection box;
Fig. 7 is that gun apparatus support place does not arrange the structural representation prevented splash agent when blocking assembly clearly;
Fig. 8 be with of the present invention prevent splash agent block assembly be connected gun apparatus support clearly time structural representation;
Fig. 9 prevents splash agent in the present invention to block the axle geodesic structure schematic diagram of assembly;
Figure 10 prevents splash agent in the present invention to block the main TV structure schematic diagram of assembly;
Figure 11 prevents splash agent in the present invention to block the left TV structure schematic diagram of assembly;
Figure 12 prevents splash agent in the present invention to block the plan structure schematic diagram of assembly;
Figure 13 is that existing preventing splash agent blocks the axle geodesic structure schematic diagram of assembly;
Figure 14 is that existing preventing splash agent blocks the main TV structure schematic diagram of assembly;
Figure 15 is that existing preventing splash agent blocks the left TV structure schematic diagram of assembly;
Figure 16 is that existing preventing splash agent blocks the plan structure schematic diagram of assembly;
In figure: I clear gun apparatus support II prevents splash agent bottle rack,
III welding wire clipping apparatus,
Right support arm 7 installing plate 8 of 1 frame 11 male arms 2 wire shearing machine cover 21 gap 3 correlation type photoelectric sensor 31 photophore 32 light-receiving device 4 wire shearing machine 41 left support arm 51 bar-shaped trough 6 of magnetic valve 5 prevents splash agent and blocks assembly 81 main body cover plate 82 fixed head 83 right cover plate 831U type mouth 84 sealing strip
9 prevent splash agent the main cover plate of hood for protecting rider 91 left plate 92 right plate 93,
IV prevents splash agent nozzle V reamer.
Detailed description of the invention
For ease of understanding technical scheme of the present invention, below in conjunction with accompanying drawing, wherein involved technology contents is described further.
In the description of this invention, it should be noted that, term "left", "right", "front", "rear", " on ", D score, " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
In describing the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection, can be directly to be connected, and also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
As shown in Figures 1 to 12,
A kind of welding gun cleaning plant, comprises welding gun cleaning machine, sprayization device and welding wire clipping apparatus III.Described welding gun cleaning machine comprises gun apparatus support I clearly; Described sprayization device comprises the bottle rack II that prevents splash agent.
Described welding wire clipping apparatus III, comprises frame 1, wire shearing machine cover 2, garbage collection box 22, correlation type photoelectric sensor 3, wire shearing machine 4, left support arm 5 and right support arm 6.
Described frame 1 is in square tube shape, and its openend is positioned at left and right orientation, and left port place is fixed with the cover plate of a L-type, and the middle part of upper surface has the male arms 11 of an extension left, this male arms 11 arranges left and right to the bar shaped groove extended.
Described wire shearing machine cover 2 is in square tube shape, and its openend is positioned at upper and lower orientation, and the left-half of upper port is provided with cover plate.
The right side of described frame 1 and the left surface of described wire shearing machine cover 2 are bolted, and preferably make the upper surface of described frame 1 higher than described wire shearing machine cover 2 upper port end face, exceed about 2cm.The linking arm extended can be set in the left wall outer ledge position of wire shearing machine cover 2 left, make this linking arm stretch into the inside of frame 1, then by bolt, frame 1 is connected with wire shearing machine cover 2.
Described correlation type photoelectric sensor 3 comprises photophore 31 and the light-receiving device 32 of sensor main body and connecting sensor main body.Correlation type photoelectric sensor 3 is existing parts, all repeats no more its specific constructive form and application process.
Described wire shearing machine 4 comprises magnetic valve 41, cylinder and cutter head assembly.Magnetic valve 41 is the electromagnetic switch of control cylinder action in wire shearing machine.The sensor main body of described correlation type photoelectric sensor 3 is connected with magnetic valve 41.
Magnetic valve 41 in the sensor main body of described correlation type photoelectric sensor 3 and described wire shearing machine 4, respectively by being bolted in described frame 1, being actually and being fixed on L-type cover plate that frame 1 left port arranges.
Cylinder in described wire shearing machine 4 is fixed on the left wall body of described wire shearing machine cover 2, described cutter head assembly is fixed on the left wall body of described wire shearing machine cover 2 and the cover plate of upper port left-half setting, and the edge of a knife of described cutter head assembly is positioned at described wire shearing machine cover 2 upper port.
Downward by the upper surface of the front wall body of described wire shearing machine cover 2 and rear wall body, arrange corresponding strip gap 21 respectively, described two strip gap 21 are corresponding with the edge of a knife of described wire shearing machine 4 cutter head assembly.During use, the welding gun hand wall of welding robot holds welding wire and enters wire shearing machine cover 2 inside by front side gap 21 or rear side gap, and stopping (when entering, the edge of a knife opens) after welding wire is cut off by the edge of a knife at knife-edge positions, the welding gun hand wall of welding robot holds welding wire and shifts out wire shearing machine cover 2 by rear side gap 21 or front side gap 21.So the appearance and size arranging the welding wire clip position that must can meet the robotic weld arm of various model of the concrete size of gap 21.
Before described wire shearing machine cover 2, the lower end of wall body arranges square opening, and makes the edge of a knife of the corresponding described wire shearing machine 4 of this square opening center line in the lateral direction.Base plate 23 being set in the lower port of described wire shearing machine cover 2, in the position of described base plate 23 front edge corresponding described square orifice, left and right being set to extending and the card article 231 raised up.Described garbage collection box 22 comprises box body and is arranged on the front end-plate of box body front end, and the vertical height of described front end-plate is greater than the vertical height of described box body; Triangular shape gap 221 is established between the lower end of described front end-plate and box body front bottom end; Arrange recess 222 in the upper end of described front end-plate, the bottom surface of described recess 222 is higher than the upper surface of described box body; The sagittal width of described triangular shape gap 221 and height thereof, be greater than sagittal width and the height of described card article 231 respectively; Described box body is placed on base plate 23 and coordinates with described square opening, and the width of box body is consistent with the width of square opening; The height of front end-plate equals the height of square opening.As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 6.
Described left support arm 5, in L-type, its horizontal arm and upright arm arranges bar shaped groove 51 that left and right extends to the bar shaped groove 51 extended and Vertical dimension respectively.Bar shaped groove 51 on the horizontal arm of described left support arm 5 and the bar shaped groove in described male arms 11 are up and down overlapping (this two bar shapeds groove is completely the same), with a set bolt through the bar shaped groove on described left support arm 5 and male arms 11, described left support arm 5 is fixed on the upper surface of described male arms 11.Therefore, the right position of described left support arm 5 in described male arms 11 can regulate, so can be applicable to the robotic weld arm of different appearance and size.
A nut is set respectively by the left and right sides of the upright arm at described left support arm 5 and described photophore 31 is fixed in the bar shaped groove 51 on the upright arm of described left support arm 5.Be specifically as follows, described photophore 31 is nested with in a collar, the outer wall of the collar arranges screw thread, the nut being positioned at the upright arm left and right sides is tightened in opposite directions, thus the collar (photophore 31) is clamped on upright arm, by the clip position along the bar shaped groove 51 up-down adjustment collar on upright arm, the adjustment to described photophore 31 height and position can be realized.
Described right support arm 6 is fixed on the inner side of the right wall body of described wire shearing machine cover 2.The bar shaped groove of vertical extension is set equally in the upper end of described right support arm 6, and this bar shaped groove is corresponding with the bar shaped groove 51 on the upright arm of left support arm 5, and size is just the same.Equally, by arranging a nut respectively in the left and right sides of described right support arm 6, described light-receiving device 32 is fixed in the bar shaped groove on described right support arm 6.
Also arrange an installing plate 7, the lower end of described installing plate 7 is connected respectively at frame 1 and wire shearing machine cover 2 by bolt, and the upper surface of described frame 1 and wire shearing machine cover 2 is extended in the upper end of described installing plate 7, and arranges multiple screwed hole at the upper end position that this extends.By this installing plate 7, the present invention is arranged on miscellaneous equipment.But so, when this installing plate 7 is not set, by arranging the mode of bracket on miscellaneous equipment, the present invention can be connected with miscellaneous equipment and arrange.
Operation principle of the present invention is: when the welding arm end of welding robot is moved into wire shearing machine 4 knife-edge positions by gap 21, connection light between described photophore 31 and described light-receiving device 32 blocks by robot arm, after this disabling signal feeds back to the sensor main body of described correlation type photoelectric sensor 3, this sensor main body sends instruction to described magnetic valve 41, magnetic valve 41 action, and then drive the cylinder action of wire shearing machine, cut off the end of welding wire, then robotic weld arm shifts out.It can thus be appreciated that, in whole shear history, there is not robotic weld arm and contact with the direct of this clipping apparatus, so the welding robot false alarm having installed the higher anticollision sensor of sensitivity can not be made.And from the output of the input of control signal, instruction until complete shear action, what rely on completely is described correlation type photoelectric sensor 3 and the coordinating of magnetic valve 41, so when the present invention is applied to output signal less welding robot, do not need to carry out adaptive improvement to robot.
As shown in Fig. 9 to Figure 12, described in prevent splash agent and block assembly 8 and comprise main body cover plate 81, fixed head 82, right cover plate 83 and sealing strip 84.Described sealing strip 84 U-shaped (sectional view of the sealing strip 84 as shown in A-A in Figure 12), it is arranged in the whole left side edge of main body cover plate 81.Described fixed head 82 is provided with the straight trough coordinated with described sealing strip 84.Together with fixed head 82 is bolted with the bottle rack II that prevents splash agent.Described right cover plate 83 is fixed with one with described main body cover plate 81, and the end of described right cover plate 83 is provided with U-shaped mouth 831.Described main body cover plate 81 is consistent with existing main cover plate 91 structure prevented splash agent in hood for protecting rider 9, described fixed head is equivalent to left plate 92, on the right side of left plate 92, be only provided with straight trough coordinate with the sealing strip 84 increased, right cover plate 83 is equivalent to right plate 93, difference replaces the screwed hole on right plate 93, and right cover plate 83 arranges U-shaped mouth 831.As shown in Figure 7, Figure 8, Fig. 7 is that clear gun apparatus support place arranges the state before assembly of blocking that prevents splash agent, and now prevent splash agent nozzle IV and reamer V are all exposed to outside, and Fig. 8 is for after installing and preventing splash agent and block assembly.During use, being fixed by bolts to by fixed head 82 prevents splash agent on bottle rack II, by sealing strip 84 intercalation on whole edge, the left side of main body cover plate 81, then sealing strip 84 (blind end) is made to be inlaid in the straight trough on fixed head 82, finally bolt is set in U-shaped mouth 831, right cover plate 83 is connected with clear gun apparatus support I, during dismounting, the bolt of loose fit in U-shaped mouth 831, then tilt backwards mobile agent cover plate 81 just they to be taken off with right cover plate 83, thus change reamer V; Change complete, the existing main body cover plate 81 one end intercalation being combined with sealing strip 84 in straight trough, then makes U-shaped mouth 831 move into bolt place and tights a bolt on fixed head 82.Whole process does not need to dismantle the assembly on welding machine cleaning machine and sprayization device, makes replacing reamer V efficient and convenient.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Except the technical characteristic described in description, be the known technology of those skilled in the art.
Claims (8)
1. a welding gun cleaning plant, comprises welding gun cleaning machine, sprayization device and welding wire clipping apparatus, it is characterized in that:
Described welding gun cleaning machine comprises gun apparatus support clearly, and described spray device comprises the bottle rack that prevents splash agent;
Described welding wire clipping apparatus comprises frame, wire shearing machine cover, correlation type photoelectric sensor, wire shearing machine, left support arm, right support arm and garbage collection box;
Described frame is square tube shape, and its openend is positioned at left and right orientation, and left port place is fixed with the cover plate of a L-type, and the middle part of upper surface has the male arms of an extension left, this male arms arranges left and right to the bar shaped groove extended;
Described wire shearing machine cover is square tube shape, and its openend is positioned at upper and lower orientation, and the left-half of upper port is provided with cover plate;
The right side of described frame and the left surface of described wire shearing machine cover are bolted, and the upper surface of described frame is not less than described wire shearing machine cover upper port end face;
Described correlation type photoelectric sensor comprises photophore and the light-receiving device of sensor main body and connecting sensor main body;
Described wire shearing machine comprises magnetic valve, cylinder and cutter head assembly;
Magnetic valve in the sensor main body of described correlation type photoelectric sensor and described wire shearing machine is respectively by being bolted in described frame, and described sensor main body is connected with described magnetic valve;
Cylinder in described wire shearing machine is fixed on the left wall body of described wire shearing machine cover, described cutter head assembly is fixed on the left wall body of described wire shearing machine cover and the cover plate of upper port left-half setting, and the edge of a knife of described cutter head assembly is positioned at described wire shearing machine cover upper port;
Downward by the upper surface of the front wall body of described wire shearing machine cover and rear wall body, arrange corresponding strip gap respectively, described two strip gap are corresponding with the edge of a knife of described wire shearing machine cutter head assembly;
Before described wire shearing machine cover, the lower end of wall body arranges square opening, and makes the edge of a knife of the corresponding described wire shearing machine of this square opening center line in the lateral direction;
Base plate being set in the lower port of described wire shearing machine cover, in the position of described base plate front edge corresponding described square orifice, left and right being set to extending and the card article raised up;
Described garbage collection box comprises box body and is arranged on the front end-plate of box body front end, and the vertical height of described front end-plate is greater than the vertical height of described box body; Triangular shape gap is established between the lower end of described front end-plate and box body front bottom end;
Arrange recess in the upper end of described front end-plate, the bottom surface of described recess is higher than the upper surface of described box body;
The sagittal width of described triangular shape gap and height thereof, be greater than sagittal width and the height of described card article respectively;
Described box body is placed on base plate and coordinates with described square opening, and the width of box body is consistent with the width of square opening; The height of front end-plate equals the height of square opening;
Described left support arm is L-type, and its horizontal arm and upright arm arrange bar shaped groove that left and right extends to the bar shaped groove extended and Vertical dimension respectively;
Bar shaped groove on the horizontal arm of described left support arm is overlapping with the bar shaped groove in described male arms, and described left support arm is fixed on the upper surface of described male arms through the bar shaped groove on described left support arm and male arms by set bolt; A nut is set respectively by the left and right sides of the upright arm at described left support arm and described photophore is fixed in the bar shaped groove on the upright arm of described left support arm;
Described right support arm is fixed on the right wall body of described wire shearing machine cover, arranges the bar shaped groove of vertical extension in the upper end of described right support arm, and this bar shaped groove is corresponding with the bar shaped groove on the upright arm of left support arm; Described light-receiving device is fixed in the bar shaped groove on described right support arm by arranging a nut respectively in the left and right sides of described right support arm.
2. a kind of welding gun cleaning plant according to claim 1, it is characterized in that: also comprise installing plate, the lower end of described installing plate is connected respectively at frame and wire shearing machine cover by bolt, the upper surface of described frame and wire shearing machine cover is extended in the upper end of described installing plate, and arranges multiple screwed hole at this upper end position.
3. a kind of welding gun cleaning plant according to claim 1 and 2, is characterized in that: also comprising prevents splash agent blocks assembly, described in prevent splash agent and block assembly and comprise main body cover plate, fixed head, right cover plate and sealing strip; Described sealing strip is U-shaped, and it is arranged in the whole left side edge of main body cover plate; Described fixed head is provided with the straight trough coordinated with described sealing strip; Described right cover plate and described main body cover plate are fixed with one, and the end of described right cover plate is provided with U-shaped mouth.
4. a kind of welding gun cleaning plant according to claim 1 and 2, is characterized in that: the vertical height of described card article is 0.5mm to 0.8mm.
5. a kind of welding gun cleaning plant according to claim 4, is characterized in that: also comprising prevents splash agent blocks assembly, described in prevent splash agent and block assembly and comprise main body cover plate, fixed head, right cover plate and sealing strip; Described sealing strip is U-shaped, and it is arranged in the whole left side edge of main body cover plate; Described fixed head is provided with the straight trough coordinated with described sealing strip; Described right cover plate and described main body cover plate are fixed with one, and the end of described right cover plate is provided with U-shaped mouth.
6. a welding wire clipping apparatus, is characterized in that: comprise frame, wire shearing machine cover, correlation type photoelectric sensor, wire shearing machine, left support arm, right support arm and garbage collection box;
Described frame is square tube shape, and its openend is positioned at left and right orientation, and left port place is fixed with the cover plate of a L-type, and the middle part of upper surface has the male arms of an extension left, this male arms arranges left and right to the bar shaped groove extended;
Described wire shearing machine cover is square tube shape, and its openend is positioned at upper and lower orientation, and the left-half of upper port is provided with cover plate;
The right side of described frame and the left surface of described wire shearing machine cover are bolted, and the upper surface of described frame is not less than described wire shearing machine cover upper port end face;
Described correlation type photoelectric sensor comprises photophore and the light-receiving device of sensor main body and connecting sensor main body;
Described wire shearing machine comprises magnetic valve, cylinder and cutter head assembly;
Magnetic valve in the sensor main body of described correlation type photoelectric sensor and described wire shearing machine is respectively by being bolted in described frame, and described sensor main body is connected with described magnetic valve;
Cylinder in described wire shearing machine is fixed on the left wall body of described wire shearing machine cover, described cutter head assembly is fixed on the left wall body of described wire shearing machine cover and the cover plate of upper port left-half setting, and the edge of a knife of described cutter head assembly is positioned at described wire shearing machine cover upper port;
Downward by the upper surface of the front wall body of described wire shearing machine cover and rear wall body, arrange corresponding strip gap respectively, described two strip gap are corresponding with the edge of a knife of described wire shearing machine cutter head assembly;
Before described wire shearing machine cover, the lower end of wall body arranges square opening, and makes the edge of a knife of the corresponding described wire shearing machine of this square opening center line in the lateral direction;
Base plate being set in the lower port of described wire shearing machine cover, in the position of described base plate front edge corresponding described square orifice, left and right being set to extending and the card article raised up;
Described garbage collection box comprises box body and is arranged on the front end-plate of box body front end, and the vertical height of described front end-plate is greater than the vertical height of described box body; Triangular shape gap is established between the lower end of described front end-plate and box body front bottom end;
Arrange recess in the upper end of described front end-plate, the bottom surface of described recess is higher than the upper surface of described box body;
The sagittal width of described triangular shape gap and height thereof, be greater than sagittal width and the height of described card article respectively;
Described box body is placed on base plate and coordinates with described square opening, and the width of box body is consistent with the width of square opening; The height of front end-plate equals the height of square opening;
Described left support arm is L-type, and its horizontal arm and upright arm arrange bar shaped groove that left and right extends to the bar shaped groove extended and Vertical dimension respectively;
Bar shaped groove on the horizontal arm of described left support arm is overlapping with the bar shaped groove in described male arms, and described left support arm is fixed on the upper surface of described male arms through the bar shaped groove on described left support arm and male arms by set bolt; A nut is set respectively by the left and right sides of the upright arm at described left support arm and described photophore is fixed in the bar shaped groove on the upright arm of described left support arm;
Described right support arm is fixed on the right wall body of described wire shearing machine cover, arranges the bar shaped groove of vertical extension in the upper end of described right support arm, and this bar shaped groove is corresponding with the bar shaped groove on the upright arm of left support arm; Described light-receiving device is fixed in the bar shaped groove on described right support arm by arranging a nut respectively in the left and right sides of described right support arm.
7. welding wire clipping apparatus according to claim 6, it is characterized in that: described welding wire clipping apparatus also comprises installing plate, the lower end of described installing plate is connected respectively at frame and wire shearing machine cover by bolt, the upper surface of described frame and wire shearing machine cover is extended in the upper end of described installing plate, and arranges multiple screwed hole at this upper end position.
8. the welding wire clipping apparatus according to claim 6 or 7, is characterized in that: the vertical height of the described card article in described welding wire clipping apparatus is 0.5mm to 0.8mm.
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| CN201410217276.5A CN103949763B (en) | 2014-05-22 | 2014-05-22 | A kind of welding gun cleaning plant and welding wire clipping apparatus |
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| CN105562904B (en) * | 2016-01-29 | 2019-06-04 | 北京金雨鸿源自动化技术有限公司 | A kind of device and method of automatic cleaning finishing soldering set |
| CN106112233A (en) * | 2016-08-23 | 2016-11-16 | 高桥金属制品（苏州）有限公司 | The most clear a kind of rifle anti-block apparatus |
| CN112453663A (en) * | 2019-09-08 | 2021-03-09 | 武汉硕云科技有限公司 | Method and device for shot blasting gun |
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