CN103948160B - The horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale - Google Patents
The horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale Download PDFInfo
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- CN103948160B CN103948160B CN201410128440.5A CN201410128440A CN103948160B CN 103948160 B CN103948160 B CN 103948160B CN 201410128440 A CN201410128440 A CN 201410128440A CN 103948160 B CN103948160 B CN 103948160B
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- clamping leg
- upper spider
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- slotting tool
- leg
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Abstract
The invention discloses the horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale, it is by upper spider (6), and lower bearing bracket (15) two parts are formed; Conveyer (23) is arranged on upper spider (6) lower end, conveyer (23) top is provided with clamping cylinder and push pedal (14), base (10) is connected and installed by chain and chain connecting pin (26) on upper spider (6) top, mounting seat (10) connects clamping leg (9) by slide block, and clamping leg (9) drives cylinder (11) by connecting the fast clamping leg that connects; Be positioned at slotting tool driving cylinder (18) connecing and be connected with band slotting tool (19) inside clamping leg (9), sandwich leg (9) is connected by slider-crank mechanism (21), etc.The present invention makes easier, and production efficiency is high, cost is low, install easily easy, safer, stablize, have more hommization.Broken rate is lower, and tobacco leaf migration rate of water is higher.
Description
Technical field
The invention belongs to cigar mill's scrap prodn. line and bake the horizontal aeration apparatus technical field of structures of sheet tobacco bale.
Background technology
Cigar mill's scrap prodn. line is removed the roasting sheet tobacco bale of packing material through line of unpacking, before entering vacuum conditioner, need roasting sheet tobacco bale to be split as several, to reach satisfied moisture regain effect.Current conventional fractionation equipment has vertically pitches extension set, and slitter.Existing vertical fork divides the cutting of function realization to four, three cutter of roasting sheet tobacco bale, and due to roasting sheet tobacco bale nothing location in smoke box, thus burst became uneven, causes moisture regain effect undesirable.Slitter is due to the laminating direction perpendicular to smoked sheet, and the fiber having cut off smoked sheet is made seriously broken.
Summary of the invention
In order to solve above-mentioned prior art Problems existing, the invention provides that a kind of production efficiency is high, compact conformation, burst evenly, cutting sheet number can by cigarette factory vacuum conditioning technique sets itself, broken rate is low, save raw materials for production, the horizontal aeration apparatus of tobacco processing line automatic baking sheet tobacco bale easy to maintenance.
The present invention is achieved by the following technical solution.
The horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale, the present invention is by upper spider, and lower bearing bracket two parts are formed; Conveyer is arranged on upper spider lower end, side is provided with clamping cylinder and push pedal on a conveyor, be connected and installed base in upper spider inside by chain and chain connecting pin, mounting seat connects clamping leg by slide block, and clamping leg drives cylinder by connecting the fast clamping leg that connects; Be positioned at clamping inboard leg be connected with band slotting tool slotting tool drive cylinder, sandwich leg is connected by slider-crank mechanism.Drive cylinders providing power by clamping leg, realize the closed of clamping leg by slider-crank mechanism and open.Clamping inboard leg is fixed with pressing plate respectively and slotting tool drives cylinder and slotting tool; Servomotor is arranged on upper spider top, servomotor drives drive sprocket, chain A, driven sprocket A, driven sprocket B, chain B by reductor, shaft coupling, driving shaft, drive the mounting seat in upper spider inside, clamping leg, slider-crank mechanism slides up and down along guide rail; Covering lid is located at upper spider top and upper spider surrounding; Pneumatic controlled box, electric cabinet are separately fixed on lower bearing bracket.
The invention has the beneficial effects as follows, compared with the version generally used at present, the present invention makes easier, and production efficiency is high, cost is low, install easily easy, safer, stablize, have more hommization.Broken rate is lower, and tobacco leaf migration rate of water is higher.Because this device adopts grating, photoelectric detection system detect the appearance and size of roasting sheet tobacco bale and roasting sheet tobacco bale two to location, therefore detection and location are accurate.The roasting sheet tobacco bale of realization to different-thickness that can be intelligent realizes different cutting sheet numbers.Transmission device SERVO CONTROL, lifting rapidly, burst location more accurately, more reliably, more stable, decrease deviation, more improve production efficiency.Cutting sheet number can be determined automatically by cigarette factory vacuum conditioning technique.Dicing process can bake sheet tobacco bale top certainly to bottom, also can from bottom to top cutting.The dicing process of each smoked sheet is all once reformed process, and after thus cutting completes, roasting sheet tobacco bale form trait is complete.Molar behavior is rapid, and soft tobacco leaf broken rate is lower.Owing to using driven by servomotor, noise of equipment is lower.Equipment major part cover closure, thus aesthetic in appearance, operating environment is better.
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is further described.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the left view of Fig. 1;
Tu3Shi cutting mechanism fundamental diagram;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is cutting mechanism process chart;
Fig. 6 is cutting mechanism structural front view;
Fig. 7 is the right view of Fig. 6;
Fig. 8 is the top view of Fig. 6.
Number in the figure: 1, covering; 2, drive sprocket; 3, servomotor; 4, chain A; 5, driven sprocket A; 6, upper spider; 7, driving shaft; 8, chain B; 9, leg is clamped; 10, mounting seat; 11, clamp leg and drive cylinder; 12, shaft coupling; 13, reductor; 14, clamping cylinder and push pedal; 15, lower bearing bracket; 16, Pneumatic controlled box; 17, electric cabinet; 18, slotting tool drives cylinder; 19; Slotting tool; 20, driven sprocket B; 21, slider-crank mechanism; 22, roasting sheet tobacco bale; 23, conveyer; 24, pressing plate; 25, guide rail; 26, chain connecting pin.
Detailed description of the invention
See shown in Fig. 1-Fig. 8, the horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale, the present invention is by upper spider 6, and lower bearing bracket 15 two parts are formed; Conveyer 23 is arranged on upper spider 6 lower end, clamping cylinder and push pedal 14 is provided with above conveyer 23, base 10 is connected and installed by chain and chain connecting pin 26 in upper spider 6 inside, mounting seat 10 connects clamping leg 9 by slide block, and clamping leg 9 drives cylinder 11 by connecting the fast clamping leg that connects; Be positioned at the slotting tool driving cylinder 18 being connected with band slotting tool 19 inside clamping leg 9, sandwich leg 9 is connected by slider-crank mechanism 21.Drive cylinder 11 to provide power by clamping leg, realize the closed of clamping leg 9 by crank block machine 21 structure and open.Be fixed with pressing plate 24 and slotting tool respectively inside clamping leg 9 and drive cylinder 18 and slotting tool 19; Servomotor 3 is arranged on upper spider top, servomotor drives drive sprocket 2, chain A4, driven sprocket A5, driven sprocket B20, chain B8 by reductor 13, shaft coupling 12, driving shaft 7, drive the mounting seat 10 in upper spider inside, clamping leg 9, slider-crank mechanism 21 slides up and down along guide rail 25; Covering 1 lid is located at upper spider top and upper spider surrounding; Pneumatic controlled box 16, electric cabinet 17 are separately fixed on lower bearing bracket 15.
The present invention functionally has transmission system respectively, cutting mechanism, electric control system, clamp system, gas control mechanism, automatically controlled and testing agency.Composition and the function of each several part are:
1, transmission system: by servomotor 3, shaft coupling 12, driving shaft 7, drive sprocket 2, driven sprocket A5, from change movable sprocket B20, chain A4, chain B8, reductor 13 forms, and plays and realizes the elevating movement of cutting mechanism and accurate positioning action.
2, clamp system: be made up of clamping cylinder and push pedal 14, playing reforms bakes the effect of sheet tobacco bale with clamping and positioning.
3, automatically controlled and detection system: by touch-screen, electric cabinet 17 and Photoelectric Detection original paper composition, realize servomotor 3, conveyer 23, and cutting mechanism is accurately by certain logical relation motion.
4, gas control mechanism: by Pneumatic controlled box 16, magnetic valve, the compositions such as pipeline.Under the commander of the signal of telecommunication, drive cylinder 11 by certain sequence of movement action; The fisrt feature of mechanism: slotting tool is along the smoked sheet laminating direction feed of roasting sheet tobacco bale.Belong to horizontal fragmentation category.Second feature is the slit mode that can realize four, three cutter or four blade five.Realize under the commander of the signal of telecommunication, drive cylinder by certain sequence of movement action.
5, cutting mechanism: by mounting seat 10, clamping leg 9, slider-crank mechanism 21, clamping leg drives cylinder 11, and slotting tool drives cylinder 18, slotting tool 19, composition such as pressing plate 24 grade.Realize reforming to roasting sheet tobacco bale, hold tightly, horizontal cutting function.The action of cutting mechanism is: 1, roasting sheet tobacco bale is carried out to the horizontal cutting of laminating direction; 2, four, slice thickness three cutter can be determined voluntarily by the technological requirement of vacuum conditioning, or the slit mode of four blade five; 3, horizontal feed, promotes and is separated; Do not cut off smoked sheet, broken rate is low.
6, conveyer ribbon conveyer 23, realizes roasting sheet tobacco bale and enters and outputting cutting sub-agencies.
7, bracket institution: upper spider 6, the covering 1 that lower bearing bracket 15 and front cover plate are formed is formed.Realize the fixing of transmission mechanism and cutting mechanism and support and security protection and dust-proof.
The present invention connects unpack line and vacuum conditioning line, is a visual plant on scrap prodn. line, directly has influence on efficiency and the tobacco leaf conditioning effect of vacuum conditioning line.
Operation principle of the present invention is:
The roasting sheet tobacco bale 22 separating envelope curve removal packing material is delivered to the dicing position of horizontal cutting sub-agencies by conveyer 23; Be parked in accurately on cutting station by photoelectric detection system, and send the signal that puts in place, now, cutting mechanism falls under the driving of servomotor, after putting in place; Carry out one to roasting sheet tobacco bale 22 in advance to reform to compression, then separate; Clamp system stretches out pressing plate from other direction and carries out another to reforming and compressing to roasting sheet tobacco bale 22 under slotting tool drives air cylinder driven; Meanwhile, three is closed under 3 clamping legs drive cylinder 11 to drive to clamping leg 9.Eight slotting tool cylinder 18 gas drives dynamic eight are slotting tool, and insert by roasting sheet tobacco bale smoked sheet laminating direction, after slotting tool puts in place, servomotor 3 starts, and drive cutting mechanism to have the segment distance that moves up being separated smoked sheet in arms, realize first piece of smoked sheet and be separated with roasting sheet tobacco bale; Slotting tool is return under slotting tool air cylinder driven simultaneously, and clamping leg is opened under air cylinder driven, and the first smoked sheet falls back on roasting sheet tobacco bale.Cutting mechanism moves down a distance again, repeats above-mentioned action, completes the cutting of the second smoked sheet, then repeats, and said process completes the cutting of the 3rd smoked sheet; Cutting sheet number can be determined voluntarily by cigarette factory vacuum conditioning technique.Dicing process can bake sheet tobacco bale top certainly to bottom, also can from bottom to top cutting.The dicing process of each smoked sheet is all once reformed process, and after thus cutting completes, roasting sheet tobacco bale form trait is complete, rectifies.After counting up to into by regulation cutting sheet, high-order initial bit is got back under driven by servomotor by cutting mechanism; The roasting sheet tobacco bale segmented is transported to vanning station by conveyer startup; A complete dicing process completes.
Claims (1)
1. the horizontal aeration apparatus of tobacco processing line automatic baking sheet tobacco bale, is characterized in that: by upper spider (6), and lower bearing bracket (15) two parts are formed; Conveyer (23) is arranged on upper spider (6) lower end, conveyer (23) top is provided with clamping cylinder and push pedal (14), base (10) is connected and installed by chain and chain connecting pin (26) in upper spider (6) inside, mounting seat (10) connects clamping leg (9) by slide block, and clamping leg (9) connects clamping leg by contiguous block and drives cylinder (11); Be positioned at slotting tool driving cylinder (18) being connected with band slotting tool (19) inside clamping leg (9), sandwich leg (9) is connected by slider-crank mechanism (21), cylinder (11) is driven to provide power by clamping leg, realize the closed of clamping leg (9) by slider-crank mechanism (21) and open, clamping leg (9) inner side is fixed with pressing plate (24) respectively and slotting tool drives cylinder (18) and slotting tool (19); Servomotor (3) is arranged on upper spider top, servomotor by reductor (13), shaft coupling (12), driving shaft (7) drive drive sprocket (2), chain A(4), driven sprocket A(5), driven sprocket B(20), chain B(8), drive the mounting seat (10) in upper spider inside, clamping leg (9), slider-crank mechanism (21) slides up and down along guide rail (25); Covering (1) lid is located at upper spider top and upper spider surrounding; Pneumatic controlled box (16), electric cabinet (17) are separately fixed on lower bearing bracket (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410128440.5A CN103948160B (en) | 2014-04-01 | 2014-04-01 | The horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410128440.5A CN103948160B (en) | 2014-04-01 | 2014-04-01 | The horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale |
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| CN103948160A CN103948160A (en) | 2014-07-30 |
| CN103948160B true CN103948160B (en) | 2015-11-18 |
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| CN201410128440.5A Active CN103948160B (en) | 2014-04-01 | 2014-04-01 | The horizontal aeration apparatus of a kind of tobacco processing line automatic baking sheet tobacco bale |
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| CN104528612B (en) * | 2014-12-25 | 2017-10-03 | 红塔烟草(集团)有限责任公司 | A kind of cigarette bag vertically pitches the method for controlling security and control circuit of extension set yoke lifting |
| CN104824819B (en) * | 2015-04-01 | 2017-01-25 | 安徽中烟机械有限公司 | Entire cigarette packet feeding and tobacco leaf tobacco petiole cutting separation pre-loosening device |
| CN109363229A (en) * | 2018-12-15 | 2019-02-22 | 重庆中烟工业有限责任公司 | A kind of cigarette shreds intelligence feed preparing device |
| CN110558599B (en) * | 2019-07-31 | 2022-02-18 | 华环国际烟草有限公司 | Tobacco stack layering loosening equipment |
| CN114267002B (en) * | 2022-03-02 | 2022-05-24 | 深圳市华付信息技术有限公司 | Working condition monitoring method, device and equipment for tobacco shred manufacturing workshop of cigarette factory and storage medium |
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| JPS51148097A (en) * | 1975-06-14 | 1976-12-18 | Japan Tobacco Inc | Control method for dividing barreled tobacco |
| US4977907A (en) * | 1985-11-13 | 1990-12-18 | Gbe International Plc | Tobacco block slicing machine |
| CN1197378A (en) * | 1996-07-11 | 1998-10-28 | 日本烟业产业株式会社 | Appts. for slicing compression molded product of sheet-shaped material and split knife |
| CN2633025Y (en) * | 2003-07-08 | 2004-08-18 | 云南昆船第一机械有限公司 | Cigarette pack separating sheet processing device |
| CN2781808Y (en) * | 2005-05-08 | 2006-05-24 | 将军烟草集团有限公司 | Auxiliary loosening appts. for leaves of tobacco |
| EP2417860A1 (en) * | 2010-08-11 | 2012-02-15 | Köhl Maschinenbau AG | Device and method for separating sections of balls of a pressed good |
| CN103523304A (en) * | 2013-10-25 | 2014-01-22 | 云南昆船设计研究院 | Hessian-cloth-packaged scattered tobacco bale cutting system and method |
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2014
- 2014-04-01 CN CN201410128440.5A patent/CN103948160B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51148097A (en) * | 1975-06-14 | 1976-12-18 | Japan Tobacco Inc | Control method for dividing barreled tobacco |
| US4977907A (en) * | 1985-11-13 | 1990-12-18 | Gbe International Plc | Tobacco block slicing machine |
| CN1197378A (en) * | 1996-07-11 | 1998-10-28 | 日本烟业产业株式会社 | Appts. for slicing compression molded product of sheet-shaped material and split knife |
| CN2633025Y (en) * | 2003-07-08 | 2004-08-18 | 云南昆船第一机械有限公司 | Cigarette pack separating sheet processing device |
| CN2781808Y (en) * | 2005-05-08 | 2006-05-24 | 将军烟草集团有限公司 | Auxiliary loosening appts. for leaves of tobacco |
| EP2417860A1 (en) * | 2010-08-11 | 2012-02-15 | Köhl Maschinenbau AG | Device and method for separating sections of balls of a pressed good |
| CN103523304A (en) * | 2013-10-25 | 2014-01-22 | 云南昆船设计研究院 | Hessian-cloth-packaged scattered tobacco bale cutting system and method |
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| CN103948160A (en) | 2014-07-30 |
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