Summary of the invention
for addressing the above problem, the present invention proposes onethe production technology of pearl egg.This technique is produced pearl egg taking 13-15 days live chickens embryos of hatching as raw material, is equipped with more than 10 and plants Chinese herbal medicine, makes through special processing process, makes it not only have its health care, and raciness simultaneously, adds without any anticorrisive agent, and the shelf-life can reach 12 months.For consumer provides that nutrition is complete, good absorbing, safety, health food easily
.
Stop chicken embryo egg incubation through pre-cooking process, adopt the root of Dahurain angelica, fructus amomi, cool ginger etc. more than 10 to plant prepared from traditional Chinese medicines feed liquid, chicken embryo egg is carried out to low temperature stew in soy sauce form, this product is after vacuum packaging, high temperature sterilization, and eggshell does not break, and embryo liquid is kept in air chamber.Finally obtain the ticbit of nutritious, safety and sanitation, instant bagged.
Egg is in the time of embryonic development, and nutritional labeling changes, and the chicken embryo egg nutriment of hatching 13-15 days is the abundantest.The material favourable to human body increasing.More than wherein protein, amino acid, free amino acid increase by 1 %; Immunoglobulin (Ig) increases by 50%; Taurine increases nearly 20 times; Calcium in inorganic salts increases more than 6 times, and phosphorus increases by 80%, and iron increases by 40%; Vitamin A increases by 1 times, and vitamin B1 increases by 3 times, and vitamin E increases by 10 times; There is antibacterial lysozyme activity and increase by 1 times; Linoleic acid in essential fatty acid increases by 1 times.And the disadvantageous material of human body is being reduced.Wherein fat content declines 50%; Cholesterol declines 5.5 times.
technical solution of the present invention is: a kind of preparation method of pearl egg, specifically comprises the following steps:
Step 1. raw material is checked and accepted: selections egg size is 50-55g, hatch the live chickens embryo egg of 13-15 days, and chicken embryo egg is carried out to lamp inspection, and lamp inspection requires back to occur fine hair, and glandular stomach obviously can distinguish, embryo is with the flat length of major axis of egg, blood vessel overstriking, look intensification;
Step 2. raw material cleans: be that 35-37 DEG C of clear water soaks 15min by the embryo egg temperature alive of acceptance(check), when cleaning, first chicken embryo egg is put into resistant to elevated temperatures Turnround basket (every basket of about 22.5kg), pour into again in tank, height of water level is noted while falling basket, must not have chicken embryo egg, the basket that falls must carry out in water, and process will be handled with care, note not squeezing or pushing down chicken embryo egg with basket, reduce as far as possible the breakage of chicken embryo egg; If any the chicken embryo egg of damaged flow liquid, pick out singly and put in time, must not there be the visible impurity of naked eyes on the chicken embryo egg surface after cleaning.Water for cleaning should meet GB5749 standard;
Step 3. is precooked: the chicken embryo egg cleaning up is put into stainless steel jacketed pan, is 35-37 DEG C in water temperature, and insulation 10min heats up gradually again, is heated to 100 DEG C, and then boiling 3min, for subsequent use, makes it end hatching; Avoid the hidden danger of chicken embryo all detrimental mutations in stew in soy sauce process.Water should meet GB5749 standard;
Step 4. is endured material water: by fennel seeds 200-250g, fructus amomi 200-250g, nutmeg 200-250g, cloves 100-150g, root of Dahurain angelica 500-550g, tsaoko 200-250g, kaempferia galamga 300-350g, cassia bark 500-550g, brigand 200-250g, dried orange peel 200-250g, anistree 400-450g, Chinese prickly ash 200-250g, chilli 1750-2000g, dried thin mushroom 1000-2000g joins in 200kg water, be heated to 100 DEG C of boilings 1 hour, add again white granulated sugar 2000-4000g, salt 4000-5000g, monosodium glutamate 2000-3000g, continue after boiling 10min, be cooled to 37-40 DEG C of filtration, for subsequent use.Water should meet GB5749 standard.
Step 5. stew in soy sauce: will put into autoclaving pot through step 2 chicken embryo after treatment egg 4000-5000, and add the material water having filtered, the employing tasty mode of pressurizeing is pickled.Be that 0.1MPa(need pass into normal temperature air pressurization by pressure setting), lot of experiments proves, this pressure can not damage eggshell yet.Because ambient pressure is high, the nutritional labeling in feed liquid and other fragrance components can infiltrate in chicken embryo egg rapidly, stew in soy sauce 3-4h, and chicken embryo egg can reach inside and outside concentration balance.While taking the dish out of the pot, to note handling with care, prevent that eggshell from breaking;
Step 6. is cooling: chicken embryo egg good stew in soy sauce is put into Turnround basket, put between airing, employing nature is cooling or wind is cooling (can remove egg remained on surface moisture) simultaneously, be cooled to below 25 DEG C, carry out sorting, complete eggshell, crackless chicken embryo egg is carried out to next step operation, and the chicken embryo egg that eggshell is broken is chosen, and carries out other processing;
Step 7. packs, seals: the be evacuated to-0.1mpa that vacuumizes 18-20s, heating 2-3s, heat seal strength/(N/15mm) (kgf/15mm) >=45, cooling 5-6s, sealing time delay 2-3s.Through verification experimental verification, under this sealing condition, shell-breaking rate is lower than 5-8%;
Step 8. is checked: after sealing, chicken embryo egg eggshell does not break for qualified, and the chicken embryo egg that eggshell breaks is chosen, and carries out other processing.
Step 9. sterilization: adopt thermal break-through test experience, determine 40g/ bag pearl egg product in retort after constant temperature the minimum F of product
0value is 3.88, and bactericidal formula is 100-105 DEG C, keeps 5-10min; 105-110 DEG C, keeps 20-25min; 110-121 DEG C, keeps 10min.Shelf life of products can reach 12 months.
Step 10. is incubated: the product after sterilization, under 36 ± 1 DEG C of conditions of sterilizing area, is placed 10 days, and the phenomenons such as corrugationless, flatulence, leak-off pocket can be cased.
Further, the present invention also provides another kind of
the preparation method of pearl egg.Specifically comprise the following steps:
Step 1. raw material is checked and accepted: selections egg size is 50-55g, hatch the live chickens embryo egg of 13-15 days, and chicken embryo egg is carried out to lamp inspection, and lamp inspection requires back to occur fine hair, and glandular stomach obviously can distinguish, embryo is with the flat length of major axis of egg, blood vessel overstriking, look intensification;
Step 2. raw material cleans: be that 35-37 DEG C of clear water soaks 15min by the embryo egg temperature alive of acceptance(check), when cleaning, first chicken embryo egg is put into resistant to elevated temperatures Turnround basket (every basket of about 22.5kg), pour into again in tank, height of water level is noted while falling basket, must not have chicken embryo egg, the basket that falls must carry out in water, and process will be handled with care, note not squeezing or pushing down chicken embryo egg with basket, reduce as far as possible the breakage of chicken embryo egg; If any the chicken embryo egg of damaged flow liquid, pick out singly and put in time, must not there be the visible impurity of naked eyes on the chicken embryo egg surface after cleaning.Water for cleaning should meet GB5749 standard;
Step 3. is precooked: the chicken embryo egg cleaning up is put into stainless steel jacketed pan, is to be incubated 10min under 35-37 DEG C of condition in water temperature; Heat up gradually, be heated to 100 DEG C, then boiling 3min, makes it end hatching, avoids the hidden danger of chicken embryo all detrimental mutations in stew in soy sauce process.Water should meet GB5749 standard;
Step 4. is prepared seasoning powder: by fennel seeds 200-250g, and fructus amomi 200-250g, nutmeg 200-250g, cloves 100-150g, root of Dahurain angelica 500-550g, tsaoko 200-250g, kaempferia galamga 300-350g, cassia bark 500-550g, brigand 200-250g, dried orange peel 200-250g, anistree 400-450g, Chinese prickly ash 200-250g, chilli 1750-2000g, dried thin mushroom 1000-2000g, wears into fine-powdered, add again white sand Icing Sugar 2000-4000g, salt 4000-5000g, monosodium glutamate powder 2000-3000g, stir;
Step 5. roller coating seasoning powder: will be cool to room temperature through step 3 chicken embryo after treatment egg, its surface is squirted with the drinking water of 10-15 DEG C; On the seasoning powder that chicken embryo egg is prepared in step 4, roll, be stained with one deck seasoning powder to chicken embryo egg surface uniform.
Step 6. is pickled: be placed in a hermetically sealed can by every the chicken embryo egg that is stained with seasoning powder 100, be placed under the environment of 15-20 DEG C and pickle 3-4h;
Step 7. sorting: the chicken embryo egg of pickling is put into Turnround basket, carry out sorting, complete eggshell, crackless chicken embryo egg is carried out to next step operation, the chicken embryo egg that eggshell is broken is chosen, and carries out other processing;
Step 8. is cleaned: well-graded chicken embryo egg is taken out, put into pond and clean up;
Step 9. packs, seals: the be evacuated to-0.1mpa that vacuumizes 18-20s, heating 2-3s, heat seal strength/(N/15mm) (kgf/15mm) >=45, cooling 5-6s, sealing time delay 2-3s.Through verification experimental verification, under this sealing condition, shell-breaking rate is lower than 5-8%;
Step 10. is checked: after sealing, chicken embryo egg eggshell does not break for qualified, and the chicken embryo egg that eggshell breaks is chosen, and carries out other processing.
Step 11. sterilization: adopt thermal break-through test experience, determine 40g/ bag pearl egg product in retort after constant temperature the minimum F of product
0value is 3.88, and bactericidal formula is 100-105 DEG C, keeps 5-10min; 105-110 DEG C, keeps 20-25min; 110-121 DEG C, keeps 10min.Shelf life of products can reach 12 months.
Step 12. is incubated: the product after sterilization, under 36 ± 1 DEG C of conditions of sterilizing area, is placed 10 days, and the phenomenons such as corrugationless, flatulence, leak-off pocket can be cased.
products characteristics of the present invention is:
1. select the hatching live chickens embryo egg of 13-15 days, now nutriment is the abundantest, and because it is fresh and alive, health, embryo without any pollution, is described as " natural vacuum envelopes " in eggshell again, is green bio rare in the modern life.
2. this product pearl egg is with eggshell product, and eggshell is not damaged, in egg, embryo liquid preservation is complete does not run off, adopt the tasty method of pressurization, make chicken embryo egg tasty more saturating sooner, in egg, embryo liquid can, to exosmosis, can not keep the nutritive value of chicken embryo egg to greatest extent, also can shorten the production cycle, cost-saving.
3. pearl egg has added the root of Dahurain angelica, fructus amomi, cool ginger etc. more than 10 to plant Chinese herbal medicine in producing, and has not only increased health care and the medical value of chicken embryo egg, utilizes sterilization, the bacteriostasis of Chinese herbal medicine simultaneously, coordinates thermal break-through test in sterilization, determines the minimum F of pearl egg sterilization
0Value, thus reach commercial sterilization, ensureing that product is not adding under the condition of any anticorrisive agent, the shelf-life is 12 months.
Detailed description of the invention
Below in conjunction with concrete enforcement, technical scheme of the present invention is described further.
Embodiment 1:
Step 1. raw material is checked and accepted: selections egg size is 50-55g, hatch the live chickens embryo egg of 13-15 days, and chicken embryo egg is carried out to lamp inspection, and lamp inspection requires back to occur fine hair, and glandular stomach obviously can distinguish, embryo is with the flat length of major axis of egg, blood vessel overstriking, look intensification;
Step 2. raw material cleans: be that 35-37 DEG C of clear water soaks 15min by the embryo egg temperature alive of acceptance(check), when cleaning, first chicken embryo egg is put into resistant to elevated temperatures Turnround basket (every basket of about 22.5kg), pour into again in tank, height of water level is noted while falling basket, must not have chicken embryo egg, the basket that falls must carry out in water, and process will be handled with care, note not squeezing or pushing down chicken embryo egg with basket, reduce as far as possible the breakage of chicken embryo egg; If any the chicken embryo egg of damaged flow liquid, pick out singly and put in time, must not there be the visible impurity of naked eyes on the chicken embryo egg surface after cleaning.Water for cleaning should meet GB5749 standard;
Step 3. is precooked: the chicken embryo egg cleaning up is put into stainless steel jacketed pan, is 35-37 DEG C in water temperature, and insulation 10min heats up gradually again, is heated to 100 DEG C, and then boiling 3min, for subsequent use, makes it end hatching; Avoid the hidden danger of chicken embryo all detrimental mutations in stew in soy sauce process.Water should meet GB5749 standard;
Step 4. is endured material water: by fennel seeds 200g, and fructus amomi 200g, nutmeg 200g, cloves 100g, root of Dahurain angelica 500g, tsaoko 200g, kaempferia galamga 300g, cassia bark 500g, brigand 200g, dried orange peel 200g, anistree 400g, Chinese prickly ash 200g, chilli 1750g, dried thin mushroom 1000g joins in 200kg water, is heated to 100 DEG C of boilings 1 hour, then adds white granulated sugar 2000g, salt 4000g, monosodium glutamate 2000g, continue, after boiling 10min, to be cooled to 37 DEG C of filtrations, for subsequent use.Water should meet GB5749 standard.
Step 5. stew in soy sauce: will put into autoclaving pot through step 2 chicken embryo after treatment egg 4000-5000, and add the material water having filtered, the employing tasty mode of pressurizeing is pickled.Be 0.1MPa by pressure setting, because ambient pressure is high, the nutritional labeling in feed liquid and other fragrance components can infiltrate in chicken embryo egg rapidly, stew in soy sauce 3-4h, and chicken embryo egg can reach inside and outside concentration balance.While taking the dish out of the pot, to note handling with care, prevent that eggshell from breaking;
Step 6. is cooling: chicken embryo egg good stew in soy sauce is put into Turnround basket, put between airing, employing nature is cooling or wind is cooling (can remove egg remained on surface moisture) simultaneously, be cooled to below 25 DEG C, carry out sorting, complete eggshell, crackless chicken embryo egg is carried out to next step operation, and the chicken embryo egg that eggshell is broken is chosen, and carries out other processing;
Step 7. packs, seals: the be evacuated to-0.1mpa that vacuumizes 18-20s, heating 2-3s, heat seal strength/(N/15mm) (kgf/15mm) >=45, cooling 5-6s, sealing time delay 2-3s.Through verification experimental verification, under this sealing condition, shell-breaking rate is lower than 5-8%;
Step 8. is checked: after sealing, chicken embryo egg eggshell does not break for qualified, and the chicken embryo egg that eggshell breaks is chosen, and carries out other processing.
Step 9. sterilization: adopt thermal break-through test experience, determine 40g/ bag pearl egg product in retort after constant temperature the minimum F of product
0value is 3.88, and bactericidal formula is 100-105 DEG C, keeps 5-10min; 105-110 DEG C, keeps 20-25min; 110-121 DEG C, keeps 10min.Shelf life of products can reach 12 months.
Step 10. is incubated: the product after sterilization, under 36 ± 1 DEG C of conditions of sterilizing area, is placed 10 days, and the phenomenons such as corrugationless, flatulence, leak-off pocket can be cased.
Embodiment 2
Step 1. raw material is checked and accepted: selections egg size is 50-55g, hatch the live chickens embryo egg of 13-15 days, and chicken embryo egg is carried out to lamp inspection, and lamp inspection requires back to occur fine hair, and glandular stomach obviously can distinguish, embryo is with the flat length of major axis of egg, blood vessel overstriking, look intensification;
Step 2. raw material cleans: be that 35-37 DEG C of clear water soaks 15min by the embryo egg temperature alive of acceptance(check), when cleaning, first chicken embryo egg is put into resistant to elevated temperatures Turnround basket (every basket of about 22.5kg), pour into again in tank, height of water level is noted while falling basket, must not have chicken embryo egg, the basket that falls must carry out in water, and process will be handled with care, note not squeezing or pushing down chicken embryo egg with basket, reduce as far as possible the breakage of chicken embryo egg; If any the chicken embryo egg of damaged flow liquid, pick out singly and put in time, must not there be the visible impurity of naked eyes on the chicken embryo egg surface after cleaning.Water for cleaning should meet GB5749 standard;
Step 3. is precooked: the chicken embryo egg cleaning up is put into stainless steel jacketed pan, is to be incubated 10min under 35-37 DEG C of condition in water temperature; Heat up gradually, be heated to 100 DEG C, then boiling 3min, makes it end hatching, avoids the hidden danger of chicken embryo all detrimental mutations in stew in soy sauce process.Water should meet GB5749 standard;
Step 4. is prepared seasoning powder: by fennel seeds 250g, and fructus amomi 250g, nutmeg 250g, cloves 150g, root of Dahurain angelica 550g, tsaoko 250g, kaempferia galamga 350g, cassia bark 550g, brigand 250g, dried orange peel 250g, anistree 450g, Chinese prickly ash 250g, chilli 2000g, dried thin mushroom 2000g, wears into fine-powdered, add again white sand Icing Sugar 4000g, salt 5000g, monosodium glutamate powder 3000g, stir;
Step 5. roller coating seasoning powder: will be cool to room temperature through step 3 chicken embryo after treatment egg, its surface is squirted with the drinking water of 10 DEG C; On the seasoning powder that chicken embryo egg is prepared in step 4, roll, be stained with one deck seasoning powder to chicken embryo egg surface uniform.
Step 6. is pickled: be placed in a hermetically sealed can by every the chicken embryo egg that is stained with seasoning powder 100, be placed under the environment of 15 DEG C and pickle 3-4h;
Step 7. sorting: the chicken embryo egg of pickling is put into Turnround basket, carry out sorting, complete eggshell, crackless chicken embryo egg is carried out to next step operation, the chicken embryo egg that eggshell is broken is chosen, and carries out other processing;
Step 8. is cleaned: well-graded chicken embryo egg is taken out, put into pond and clean up;
Step 9. packs, seals: the be evacuated to-0.1mpa that vacuumizes 18-20s, heating 2-3s, heat seal strength/(N/15mm) (kgf/15mm) >=45, cooling 5-6s, sealing time delay 2-3s.Through verification experimental verification, under this sealing condition, shell-breaking rate is lower than 5-8%;
Step 10. is checked: after sealing, chicken embryo egg eggshell does not break for qualified, and the chicken embryo egg that eggshell breaks is chosen, and carries out other processing.
Step 11. sterilization: adopt thermal break-through test experience, determine 40g/ bag pearl egg product in retort after constant temperature the minimum F of product
0value is 3.88, and bactericidal formula is 100-105 DEG C, keeps 5-10min; 105-110 DEG C, keeps 20-25min; 110-121 DEG C, keeps 10min.Shelf life of products can reach 12 months.
Step 12. is incubated: the product after sterilization, under 36 ± 1 DEG C of conditions of sterilizing area, is placed 10 days, and the phenomenons such as corrugationless, flatulence, leak-off pocket can be cased.
Embodiment 3: step 1. raw material is checked and accepted: selections egg size is 50-55g, hatch the live chickens embryo egg of 13-15 days, and chicken embryo egg is carried out to lamp inspection, lamp inspection requires back to occur fine hair, and glandular stomach obviously can distinguish, and embryo is with the flat length of major axis of egg, blood vessel overstriking, look intensification;
Step 2. raw material cleans: be that 35-37 DEG C of clear water soaks 15min by the embryo egg temperature alive of acceptance(check), when cleaning, first chicken embryo egg is put into resistant to elevated temperatures Turnround basket (every basket of about 22.5kg), pour into again in tank, height of water level is noted while falling basket, must not have chicken embryo egg, the basket that falls must carry out in water, and process will be handled with care, note not squeezing or pushing down chicken embryo egg with basket, reduce as far as possible the breakage of chicken embryo egg; If any the chicken embryo egg of damaged flow liquid, pick out singly and put in time, must not there be the visible impurity of naked eyes on the chicken embryo egg surface after cleaning.Water for cleaning should meet GB5749 standard;
Step 3. is precooked: the chicken embryo egg cleaning up is put into stainless steel jacketed pan, is 35-37 DEG C in water temperature, and insulation 10min heats up gradually again, is heated to 100 DEG C, and then boiling 3min, for subsequent use, makes it end hatching; Avoid the hidden danger of chicken embryo all detrimental mutations in stew in soy sauce process.Water should meet GB5749 standard;
Step 4. is endured material water: by fennel seeds 225g, and fructus amomi 225g, nutmeg 225g, cloves 125g, root of Dahurain angelica 525g, tsaoko 225g, kaempferia galamga 325g, cassia bark 525g, brigand 225g, dried orange peel 225g, anistree 425g, Chinese prickly ash 225g, chilli 1825g, dried thin mushroom 1500g joins in 200kg water, is heated to 100 DEG C of boilings 1 hour, then adds white granulated sugar 3000g, salt 4500g, monosodium glutamate 2500g, continue, after boiling 10min, to be cooled to 38 DEG C of filtrations, for subsequent use.Water should meet GB5749 standard.
Step 5. stew in soy sauce: will put into autoclaving pot through step 2 chicken embryo after treatment egg 4000-5000, and add the material water having filtered, the employing tasty mode of pressurizeing is pickled.Be 0.1MPa by pressure setting.Because ambient pressure is high, the nutritional labeling in feed liquid and other fragrance components can infiltrate in chicken embryo egg rapidly, stew in soy sauce 3-4h, and chicken embryo egg can reach inside and outside concentration balance.While taking the dish out of the pot, to note handling with care, prevent that eggshell from breaking;
Step 6. is cooling: chicken embryo egg good stew in soy sauce is put into Turnround basket, put between airing, employing nature is cooling or wind is cooling (can remove egg remained on surface moisture) simultaneously, be cooled to below 25 DEG C, carry out sorting, complete eggshell, crackless chicken embryo egg is carried out to next step operation, and the chicken embryo egg that eggshell is broken is chosen, and carries out other processing;
Step 7. packs, seals: the be evacuated to-0.1mpa that vacuumizes 18-20s, heating 2-3s, heat seal strength/(N/15mm) (kgf/15mm) >=45, cooling 5-6s, sealing time delay 2-3s.Through verification experimental verification, under this sealing condition, shell-breaking rate is lower than 5-8%;
Step 8. is checked: after sealing, chicken embryo egg eggshell does not break for qualified, and the chicken embryo egg that eggshell breaks is chosen, and carries out other processing.
Step 9. sterilization: adopt thermal break-through test experience, determine 40g/ bag pearl egg product in retort after constant temperature the minimum F of product
0value is 3.88, and bactericidal formula is 100-105 DEG C, keeps 5-10min; 105-110 DEG C, keeps 20-25min; 110-121 DEG C, keeps 10min.Shelf life of products can reach 12 months.
Step 10. is incubated: the product after sterilization, under 36 ± 1 DEG C of conditions of sterilizing area, is placed 10 days, and the phenomenons such as corrugationless, flatulence, leak-off pocket can be cased.