CN103943165A - Composite metal wire and manufacturing method - Google Patents
Composite metal wire and manufacturing method Download PDFInfo
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- CN103943165A CN103943165A CN201410074433.1A CN201410074433A CN103943165A CN 103943165 A CN103943165 A CN 103943165A CN 201410074433 A CN201410074433 A CN 201410074433A CN 103943165 A CN103943165 A CN 103943165A
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- copper
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Abstract
The invention relates to a composite metal wire and a manufacturing method. The composite metal wire is formed by compositing a core body and a coating layer, and the coating layer is made of copper and particularly the copper with the weight purity ranging from 99.90% to 99.98%; the core body is an iron alloy comprising, by weight, 35% of copper, 55% of iron and 10% of aluminum; the thickness of the coating layer is from one fourth to one second the radius of the wire. The direct-current resistivity of the composite wire made of the copper-coated iron alloy is lower than that of a copper-coated steel wire, signal transmission is ensured, the requirement for the carrying capacity when the composite metal wire is applied to the electron industry is met, and the loss of the composite metal wire is smaller than that of the copper-coated steel wire.
Description
Technical field
The invention belongs to plain conductor field, refer to especially a kind of copper-clad iron compound wire and preparation method.
Background technology
The social benefit of using from resource and the viewpoint of saving copper resource, adopt bimetallic material also to have very real meaning as communication, electric power transfer earthed conductor.
But the mild steel that copper covered steel needs needs highly purified so processing charges is higher, its material is hard and to have high resiliency not flexible, be only suitable for for communication cable industry, in the middle of electron trade, be not suitable for using this kind of composite material to replace copper cash, so there is certain limitation.
Summary of the invention
The object of the invention is to by providing a kind of with low cost, neither too hard, nor too soft, and the high copper-cladded iron alloy composite conductor of tensile strength, solve the deficiency of existing compound wire in some application, meet the demand of all trades and professions to compound wire.
The present invention is achieved by the following technical solutions:
A metal composite wire, is composited by core body and coating layer, and wherein coating layer is copper, the copper that particularly weight purity is 99.90-99.98%; Core body is the ferroalloy of weight of copper 35%, iron weight 55% and aluminium weight 10%; Described coating thickness is the 1/4-1/2 of wire radius.
Line base through the drawing of multi-pass wire drawing die, makes copper, ferroalloy interface by metallurgical binding, become the wire of required wire diameter with wire drawing machine.
Its preparation method comprises the following steps:
Remove grease and the oxidation passivation layer on copper strips and ferroalloy line surface;
On the ferroalloy line that is 10mm-12mm at diameter by copper clad, make composite blank;
By the speed of 120m/min-150m/min, the reducing rate of 13-18% is drawn to diameter by composite blank is 3-5mm;
Adjustment drawing speed is that 1000m/min-1200m/min, reducing rate are that to be drawn to diameter be 0.5-1.2mm to 8-15%;
Adjustment drawing speed is that 1500m/min-2500m/min, reducing rate are that to be drawn to diameter be 0.08-0.5mm to 3-12%.
In drawing, in the middle of 0.08mm-1.0mm process, need do annealing in process, temperature should be controlled between 600 ℃-650 ℃.
The invention has the beneficial effects as follows:
The DC resistivity of copper-cladded iron alloy composite conductor, lower than the DC resistivity of copper covered steel wire, has guaranteed that signal transmits and is applied to the requirement of electron trade to ampacity, and loss is lower than copper covered steel wire.
Embodiment
A metal composite wire, is composited by core body and coating layer, and wherein coating layer is copper, the copper that particularly weight purity is 99.90-99.98%; Core body is the ferroalloy of weight of copper 35%, iron weight 55% and aluminium weight 10%; Described coating thickness is the 1/4-1/2 of wire radius.
Line base through the drawing of multi-pass wire drawing die, makes copper, ferroalloy interface by metallurgical binding, become the wire of required wire diameter with wire drawing machine.
Its preparation method comprises the following steps:
Remove grease and the oxidation passivation layer on copper strips and ferroalloy line surface;
On the ferroalloy line that is 10mm-12mm at diameter by copper clad, make composite blank;
By the speed of 120m/min-150m/min, the reducing rate of 13-18% is drawn to diameter by composite blank is 3-5mm;
Adjustment drawing speed is that 1000m/min-1200m/min, reducing rate are that to be drawn to diameter be 0.5-1.2mm to 8-15%;
Adjustment drawing speed is that 1500m/min-2500m/min, reducing rate are that to be drawn to diameter be 0.08-0.5mm to 3-12%.
In drawing, in the middle of 0.08mm-1.0mm process, need do annealing in process, temperature should be controlled between 600 ℃-650 ℃.
Claims (4)
1. a metal composite wire, is characterized in that: by core body and coating layer, be composited, wherein coating layer is copper, the copper that particularly weight purity is 99.90-99.98%; Core body is the ferroalloy of weight of copper 35%, iron weight 55% and aluminium weight 10%; Described coating thickness is the 1/4-1/2 of wire radius.
2. metal composite wire according to claim 1, is characterized in that: line base through the drawing of multi-pass wire drawing die, makes copper, ferroalloy interface by metallurgical binding, become the wire of required wire diameter with wire drawing machine.
3. a metal composite conductive line fabrication method, is characterized in that: comprise the following steps:
Remove grease and the oxidation passivation layer on copper strips and ferroalloy line surface;
On the ferroalloy line that is 10mm-12mm at diameter by copper clad, make composite blank;
By the speed of 120m/min-150m/min, the reducing rate of 13-18% is drawn to diameter by composite blank is 3-5mm;
Adjustment drawing speed is that 1000m/min-1200m/min, reducing rate are that to be drawn to diameter be 0.5-1.2mm to 8-15%;
Adjustment drawing speed is that 1500m/min-2500m/min, reducing rate are that to be drawn to diameter be 0.08-0.5mm to 3-12%.
4. metal composite conductive line fabrication method according to claim 3, is characterized in that: in drawing, in the middle of 0.08mm-1.0mm process, need do annealing in process, temperature should be controlled between 600 ℃-650 ℃.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410074433.1A CN103943165A (en) | 2014-03-03 | 2014-03-03 | Composite metal wire and manufacturing method |
Applications Claiming Priority (1)
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CN201410074433.1A CN103943165A (en) | 2014-03-03 | 2014-03-03 | Composite metal wire and manufacturing method |
Publications (1)
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CN103943165A true CN103943165A (en) | 2014-07-23 |
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CN201410074433.1A Pending CN103943165A (en) | 2014-03-03 | 2014-03-03 | Composite metal wire and manufacturing method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103886929A (en) * | 2014-03-03 | 2014-06-25 | 黄忠波 | Metal composite wire |
CN105845192A (en) * | 2016-03-22 | 2016-08-10 | 长沙理工大学 | Copper, aluminum and steel three-layer clad composite wire and formation method thereof |
CN111473759A (en) * | 2020-04-23 | 2020-07-31 | 辽宁津达线缆有限公司 | Method for measuring thickness of copper pipe sheath and outer diameter of conductor in cable production process |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000057850A (en) * | 1998-08-10 | 2000-02-25 | Totoku Electric Co Ltd | Copper-clad aluminum wire and insulated copper-clad aluminum wire |
CN1845262A (en) * | 2006-04-30 | 2006-10-11 | 大连昌兴多金属研发中心 | Copper-cladded iron alloy composite conductor and its preparing method |
CN103886929A (en) * | 2014-03-03 | 2014-06-25 | 黄忠波 | Metal composite wire |
-
2014
- 2014-03-03 CN CN201410074433.1A patent/CN103943165A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000057850A (en) * | 1998-08-10 | 2000-02-25 | Totoku Electric Co Ltd | Copper-clad aluminum wire and insulated copper-clad aluminum wire |
CN1845262A (en) * | 2006-04-30 | 2006-10-11 | 大连昌兴多金属研发中心 | Copper-cladded iron alloy composite conductor and its preparing method |
CN103886929A (en) * | 2014-03-03 | 2014-06-25 | 黄忠波 | Metal composite wire |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103886929A (en) * | 2014-03-03 | 2014-06-25 | 黄忠波 | Metal composite wire |
CN105845192A (en) * | 2016-03-22 | 2016-08-10 | 长沙理工大学 | Copper, aluminum and steel three-layer clad composite wire and formation method thereof |
CN105845192B (en) * | 2016-03-22 | 2017-04-26 | 长沙理工大学 | Copper, aluminum and steel three-layer clad composite wire and formation method thereof |
CN111473759A (en) * | 2020-04-23 | 2020-07-31 | 辽宁津达线缆有限公司 | Method for measuring thickness of copper pipe sheath and outer diameter of conductor in cable production process |
CN111473759B (en) * | 2020-04-23 | 2022-06-21 | 辽宁津达线缆有限公司 | Method for measuring thickness of copper pipe sheath and outer diameter of conductor in cable production process |
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Application publication date: 20140723 |