A kind of modular construction cubing for being exclusively used in detecting underbody side girder assembly
Technical field
The invention belongs to the detection device technical field of automobile research and development, refers in particular to one kind and is exclusively used in detecting underbody side girder assembly
Modular construction cubing.
Background technology
Each assembly of composition body of a motor car is after welding, it is necessary to be measured in corresponding cubing, to judge
Whether within tolerance value, whether the part after welding is qualified for the deviation of parts and design requirement after welding, it may be said that inspection
Tool is the dedicated inspection device of measurement and evaluating parts size quality, the quality control in the accreditation of part sample and batch production
Play considerable effect.
In the prior art, the cubing for detecting underbody side girder assembly generally includes bottom plate, is provided with bottom plate by support
All types of testing agencies, testing agency include detection function face and detection instrument (such as:Dial gauge, clearance gauge, only drift, is flushed
Rule etc.).By taking five water chestnut automobiles as an example, bottom plate size is (4200mm (length) × 2100mm (width) × 1200mm (height)), so big
Bearing support and different types of testing agency are needed on the bottom plate of type, causes the stability of cubing and service life more general.
In existing large-scale cubing manufacture, support is generally used in welding procedure, this technique manufacturing cycle length, is produced
The weight support frame weight come, stress cause greatly stability poor, the not high service life for greatly reducing cubing of precision;In large-scale cubing
Structure in, switching mechanism it is very useful, but the service efficiency of existing switching mechanism is not high, and the step that operates is more, no
More suitable for testing requirements, in the large-scale cubing of complicated and weight weight, panel turnover mechanism is mostly fixed by pedestal, backing plate, shrouding
Position plate, alignment pin composition, the stability in the case of the detection block heavier-weight that need to connect, finding this mechanism carrying weight
Difference, it have impact on accuracy of detection;In addition, the hole location detecting of parts needs special hole location detecting mechanism, test pin is sold with line
It is indispensable during the utilization of hole location detecting mechanism, existing hole location detecting mechanism, which is directed to same hole, need to use two
Individual pin is detected, and not only increases cost, and considerably increases the degree-of-difficulty factor of operating personnel.
The content of the invention
It is an object of the invention to provide a kind of simple in construction, safe and reliable one kind is exclusively used in detecting underbody side girder assembly
Modular construction cubing.
The object of the present invention is achieved like this:
A kind of modular construction cubing for being exclusively used in detecting underbody side girder assembly, including base, set on the base
There are several support mechanisms for being used for support assembly to be detected, several are used for the positioning positioned to assembly to be detected
Mechanism, several hole location detecting mechanisms, the only drift of several detection surface profiles, and, several detection edge profile degree
Rule are flushed, it is described to stop drift and flush rule respectively by corresponding panel turnover mechanism or sliding track mechanism on base,
Wherein, the panel turnover mechanism is:I types bracket component one is fixedly mounted on base, the top of I types bracket component one
Pedestal is fixed with, the upside in the middle part of pedestal offers Card trough, and clamp is rotatably installed in card by the Assembly of pin of its rear end
In board slot, the position restrainer for the clamp that certain position is turned to outside mutual cooperation and support is provided between the rear end of clamp and pedestal
Structure, is provided with locking knob clamp being fixed on pedestal on clamp, being installed with several on front side of clamp flushes rule
Or only drift;
The sliding track mechanism is:The top of I types bracket component two is fixed with slide rail substrate, and twice are provided with slide rail substrate
Parallel slide rail, a location-plate are arranged on slide rail by the sliding block on the downside of it, and more than two flush is fixed with location-plate
Rule.
Preferably, the Assembly of pin includes bearing pin, bushing and holding pin;The bearing pin is laterally located on pedestal, tightly
Gu pin screws in pedestal and bearing pin and pedestal are fixed as one from top to bottom, the bushing is set with the middle part of bearing pin, bushing is solid
It is scheduled in the hole of clamp rear end.
Preferably, the position-limit mechanism is fixedly mounted at the limiting plate on rear side of pedestal, and the limiting plate is:One riser leads to
Cross and be bolted on rear side of pedestal, the top outward bending of riser forms baffle plate, and baffle plate holds the outer clamp for turning to certain position;
Or, the position-limit mechanism is:Fillet is provided with the downside of clamp rear end, clamp is provided with clamp on the upside of rear end
The outer slope for when turning to certain position, being against the bottom wall of the Card trough and preventing clamp from further turning up.
Preferably, dovetail groove is horizontally arranged with the bottom wall on the Card trough, is provided with dovetail groove and dovetail groove phase
Dovetail groove is stretched out on the Shockproof rubber pad of matching, the top of Shockproof rubber pad.
Preferably, the side of the I types bracket component one is provided with spring mounting seat, and one end of nitrogen spring is hinged on bullet
In spring mounting seat, the other end is hinged on the sidepiece of clamp.
Preferably, the hole location detecting mechanism is:I types bracket component one is fixedly mounted on base, I types bracket component one
Top be fixed with shank location-plate, the centre of shank positioning prelaminar part is fixed with guide pin bushing, and line inspection is equipped with the middle part of guide pin bushing
One pin is surveyed, the line detection one pin includes a cylinder, and the one of cylinder upper surface forms the projection of line on the side,
The bottom of cylinder is provided with pilum, and the detection cylinder of detection hole position is formed in the middle part of pilum upper end;The detection cylinder is worn
In cylinder, cylinder is stretched out in its upper end;
Or, the hole location detecting mechanism is:I types bracket component one is fixedly mounted on base, I types bracket component one it is upper
Portion is fixed with shank location-plate, and the centre of shank positioning prelaminar part is fixed with guide pin bushing, line detection one is equipped with the middle part of guide pin bushing
Body pin, the line detection one pin include cylinder and pilum, and the one of cylinder upper surface forms the projection of line on the side;
The upper end of pilum is provided with the groove stretched into for cylinder lower end, and the bottom of cylinder is stretched into the groove, the center shaping of groove
There is the detection cylinder of detection hole position, detection cylinder is located in cylinder;The outer wall spline of the inwall of the cylinder and detection cylinder
Coordinate, be set with spring on the detection cylinder below cylinder, the upper end of spring is against the lower end of cylinder, and the lower end of spring is against recessed
In groove bottom wall;Fluid is provided with the groove.
Preferably, the supporting plate of L-shaped is provided with below the pilum, line detection one described in the transverse part support of supporting plate
Pin, the vertical part of supporting plate is fixedly mounted on by lock screw in the side wall of I types bracket component one.
Preferably, the I types bracket component one includes more than one I types support, and I types support includes square upper and lower
Panel, upper and lower panel are connected as one by T-shaped middle frame;The area of lower panel is more than the area of top panel.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that:
The sliding track mechanism of the present invention can drive simultaneously it is multiple flush rule or only drift, solve multiple in large-scale cubing turn over
Low precision after rotation mechanism complex operation and long-term use, the shortcomings that piece test efficiency is low, not only greatly enhance inspection
Precision is surveyed, and 20 times are improved in piece test efficiency;
When the position-limit mechanism of the embodiment two of the panel turnover mechanism of the present invention carries out spacing using the cooperation of clamp and Card trough,
Its is simple in construction, and it is few to be related to parts;
Dovetail groove is horizontally arranged with bottom wall on the Card trough of the panel turnover mechanism of the present invention, is provided with dovetail groove and swallow
The Shockproof rubber pad that stern notch matches, the top of Shockproof rubber pad are stretched out dovetail groove, when the design make it that clamp falls, first extruded
Shockproof rubber pad, so as to obtain damping effect, noise is reduced, improve overall service life;Meanwhile Shockproof rubber pad is
In dovetail groove, its without having to worry about Shockproof rubber pad extruding when deformation or come off;The design of nitrogen spring causes card
The opening and closing of plate are relatively easy to, easy to use;
Test pin and line pin are integrated by the hole location detecting mechanism of the present invention, overcome traditional cubing detection hole in piece part
During position, need to use test pin respectively, the shortcomings that line is sold, in practice by space, structure and sight obstruction more
Small, operation is more easy;
The present invention is using I types support as matrix, and in itself without internal stress, it is processed I types support by precision instrument
The problems such as size distortion is also not present later, serves a relatively important guarantee so that car to the precision of ultra-large type cubing
The service life of bottom side longeron assembly checking tool was extended for 5 years from original 2 years, greatly improved making for underbody side girder assembly checking tool
With life-span and stability, created again in the same industry one it is new impossible;
Parts of the present invention are less, and overall processing is relatively simple, securely and reliably.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is the schematic diagram of sliding track mechanism.
Fig. 3 is the stereogram of the embodiment one of panel turnover mechanism.
Fig. 4 is the structural representation of the embodiment one of panel turnover mechanism.
Fig. 5 is schematic diagram of the embodiment one of panel turnover mechanism when installing nitrogen spring additional.
Fig. 6 is structural representation of the embodiment one of panel turnover mechanism when installing Shockproof rubber pad additional.
Fig. 7 is schematic diagram of the embodiment one of panel turnover mechanism at the pedestal when installing Shockproof rubber pad additional.
Fig. 8 is the schematic diagram of the embodiment two of panel turnover mechanism.
Fig. 9 is enlarged drawing at A in Fig. 8.
Figure 10 is the schematic diagram of hole location detecting mechanism.
Figure 11 is the top view of hole location detecting mechanism.
Figure 12 is the structure diagram of hole location detecting mechanism.
Figure 13 is the structure diagram of another embodiment of hole location detecting mechanism.
Figure 14 is the A-A sectional views that the line detection in Figure 13 is integrally sold.
In figure:1- clamps;2- locking knobs;3- bearing pins;4- holding pins;5- limiting plates;6- pedestals;7-I type supports;8-I
Type support;9- bushings;10- backing plates;11- nitrogen springs;12- spring mounting seats;13- Shockproof rubber pads;14- fillets;15- slopes
Face;16- Card troughs;
21- supporting plates;22- pilums;23- cylinders;24- guide pin bushings;25- is raised;26- detects cylinder;27- shank location-plates;28-
Support;29- supports;
30- flushes rule;31- location-plates;32-I type supports;33- slide rails;34-I type supports;35- slide rail substrates;36- is flushed
Rule;37- flushes rule;
51- baffle plates;
100- bases;101- hole location detectings mechanism;102- panel turnover mechanisms;103- panel turnover mechanisms;104- panel turnover mechanisms;105-
Sliding track mechanism;106- supports mechanism;107- sliding track mechanisms;
210- transverse parts;211- vertical parts;212- detects cylinder;213- cylinders;214- springs;215- grooves;216- pilums;
281- top panels;282- middle frames;283- lower panels.
Embodiment
With specific embodiment, the invention will be further described below in conjunction with the accompanying drawings, referring to Fig. 1-14:
A kind of modular construction cubing for being exclusively used in detecting underbody side girder assembly, including base 100, the base 100
On be provided with several support mechanisms for being used for support assemblies to be detected, several are used to position assembly to be detected
Detent mechanism, several hole location detecting mechanisms, several detection surface profiles only drift, and, several detection cinctures
Wide degree flushes rule, the only drift and flushes rule and is arranged on respectively by corresponding panel turnover mechanism or sliding track mechanism on base,
Wherein, the embodiment one of the panel turnover mechanism:I types bracket component one is fixedly mounted on base 100, I type supports
The top of component one is fixed with 6 pedestals, and the upside in the middle part of 6 pedestals offers Card trough, the bearing pin group that clamp 1 passes through its rear end
Part is rotatably installed in Card trough, is provided between the rear end of clamp 1 and pedestal 6 outside mutual cooperation and support and is turned to certain position
Clamp position-limit mechanism, be provided with the locking knob 2 being fixed on clamp on pedestal 6 on clamp 1, the front side of clamp 1 is fixed
Several are installed and flushes rule or only drift;
The sliding track mechanism is:The top of I types bracket component two is fixed with slide rail substrate 35, is provided with slide rail substrate 35
The parallel slide rail 33 of twice, a location-plate 31 are arranged on slide rail 33 by the sliding block on the downside of it, and two are fixed with location-plate
The above flushes rule 30,36,37.
Preferably, the Assembly of pin includes bearing pin 3, bushing 9 and holding pin 4;The bearing pin 3 is laterally located in pedestal 6
On, holding pin 4 screws in pedestal 6 and bearing pin and pedestal is fixed as one from top to bottom, and the bushing is set with the middle part of bearing pin
9, bushing is fixed in the hole of clamp rear end.
Preferably, the position-limit mechanism is fixedly mounted at the limiting plate 5 of the rear side of pedestal 6, and the limiting plate 5 is:One is perpendicular
Plate is bolted on the rear side of pedestal 6, and the top outward bending of riser forms baffle plate 51, and baffle plate 51 is held turns to certain position outside
The clamp 1 put;
As Figure 8-9, the embodiment two of panel turnover mechanism:It is essentially identical with the embodiment one of panel turnover mechanism, difference
It is in the position-limit mechanism is:Fillet 14 is provided with the downside of the rear end of clamp 1, clamp 1 is provided with clamp on the upside of rear end
When turning to certain position outside 1, (such as Fig. 9 of slope 15 for being against the bottom wall of the Card trough 16 and preventing clamp 1 from further turning up
Shown, when turning to the position outside clamp, slope 15 is against the bottom wall of Card trough 16 so that and clamp can not continue to turn up, from
And the spacing of clamp is realized, completely without installing limiting plate additional in addition, the angle α between slope 15 and clamp top surface is 70 degree,
It should be noted that the design is more suitable for the fixed lighter detection instrument on clamp 1), its is simple in construction, is related to parts
It is few.
Preferably, dovetail groove is horizontally arranged with the bottom wall on the Card trough, is provided with dovetail groove and dovetail groove phase
The Shockproof rubber pad 13 of matching, dovetail groove is stretched out on the top of Shockproof rubber pad 13, and when the design make it that clamp falls, first extruding is anti-
Rubber blanket is shaken, so as to obtain damping effect, noise is reduced, improves overall service life;Meanwhile Shockproof rubber pad is peace
In dovetail groove, its without having to worry about Shockproof rubber pad extruding when deformation (dovetail groove limits the Shockproof rubber pad in it
Deformation range) or come off.
Preferably, the side of the I types bracket component one is provided with spring mounting seat 12, and one end of nitrogen spring 11 is hinged
On spring mounting seat 12, the other end is hinged on the sidepiece of clamp 1, and the design causes the opening and closing of clamp to be relatively easy to,
It is easy to use.
Preferably, the embodiment one of the hole location detecting mechanism:I types bracket component one is fixedly mounted on base 100, I
The top of type bracket component one is fixed with shank location-plate 27, and the anterior centre of shank location-plate 27 is fixed with guide pin bushing 24, guide pin bushing
24 middle part is equipped with line detection integrally pin, and the line detection one, which is sold, includes a cylinder 23, and the one of the upper surface of cylinder 23
The projection 25 of line is formed on the side, and the bottom of cylinder 23 is provided with pilum 22, and pilum 22 forms inspection in the middle part of upper end
The detection cylinder 26 of gaging hole position;The detection cylinder 26 is located in cylinder 23, and cylinder 23 is stretched out in its upper end;
The embodiment two of the hole location detecting mechanism:I types bracket component one is fixedly mounted on base 100, I type support groups
The top of part one is fixed with shank location-plate 27, and the anterior centre of shank location-plate 27 is fixed with guide pin bushing 24, the middle part of guide pin bushing 24
Line detection integrally pin is equipped with, the line detection one, which is sold, includes cylinder 213 and pilum 216, and the one of the upper surface of cylinder 213
The projection 25 of line is formed on the side;The upper end of pilum 216 is provided with the groove 215 stretched into for the lower end of cylinder 213, cylinder
213 bottom is stretched into the groove 215, and the center of groove 215 forms the detection cylinder 212 of detection hole position, detects cylinder
212 are located in cylinder 213;The outer wall spline fitted of the inwall of the cylinder 213 and detection cylinder 212, the lower section of cylinder 213
Spring 214 is set with detection cylinder 212, and the upper end of spring 214 is against the lower end of cylinder 213, and the lower end of spring 214 is against recessed
On the bottom wall of groove 215;Fluid is provided with the groove 215, fluid can lubricate each part, improve service life.
Preferably, the lower section of the pilum 22 is provided with the supporting plate 21 of L-shaped, inspection of being rule described in the support of transverse part 210 of supporting plate 1
One pin is surveyed, the vertical part 211 of supporting plate 21 is fixedly mounted on by lock screw in the side wall of support 28.
The difference of the embodiment one and embodiment two of hole location detecting mechanism, which is to rule, has detected the structure integrally sold not
Together, its basic boom is identical.Test pin and line pin are integrated by two kinds of designs, overcome traditional cubing detection hole in piece part
During position, need to use test pin respectively, the shortcomings that line is sold, in practice by space, structure and sight obstruction more
Small, operation is more easy.
In the design of the embodiment two of hole location detecting mechanism, when operating personnel need test pin, only it need to lift pilum 216
It can judge whether hole position satisfies the criteria by hole position to be measured according to detection cylinder 212;Operating personnel need pin of ruling
When, only it need to rotate pilum 216 1 weeks on the basis of pilum 216 is lifted, you can projection 25 is rule in component surface;
The present invention has herein proposed a kind of conception of the embodiment two based on hole location detecting mechanism:Set on the bottom plate of cubing
A leverage is put, one end of leverage is arranged on the lower section of pilum 216, and the other end is stretched out outside cubing as force side, when
Operating personnel can lift pilum 216 easily in the outside of detection to leverage force, then set and drive in the side of support 28
The motor that dynamic pilum 216 rotates, the detection and the router that realize hole position that can be extremely easy with reference to some necessary sensors
Make.
Preferably, including more than one I types support, (that is, I types bracket component one can be the I types bracket component one
Single I types support, or, the I type support closed assemblies of more than one different size are integrated, and I types support forms for once molding, its
In, the I types bracket component two of sliding track mechanism is four I type supports for being distributed in slide rail substrate the week side of boss, the I type supports of panel turnover mechanism
Component one is two I types supports closed assembly up and down), I types support includes square upper and lower panel 281,283, and upper and lower panel passes through T
The middle frame 282 of type connects as one;The area of lower panel is more than the area of top panel.I types support in itself without internal stress,
The problems such as it after precision instrument processing by being also not present size distortion, one is served relatively to the precision of ultra-large type cubing
Important guarantee so that the service life of underbody side girder assembly checking tool was extended for 5 years from original 2 years, greatly improved underbody
The service life and stability of side girder assembly checking tool, created again in the same industry one it is new impossible.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to
The equivalence changes that structure, shape, the principle of the present invention is done, all should be covered by within protection scope of the present invention.