CN103937117A - 一种高韧性耐扭转风电电缆料 - Google Patents

一种高韧性耐扭转风电电缆料 Download PDF

Info

Publication number
CN103937117A
CN103937117A CN201410105146.2A CN201410105146A CN103937117A CN 103937117 A CN103937117 A CN 103937117A CN 201410105146 A CN201410105146 A CN 201410105146A CN 103937117 A CN103937117 A CN 103937117A
Authority
CN
China
Prior art keywords
parts
torsion
raw material
wind power
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201410105146.2A
Other languages
English (en)
Inventor
沈必亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Chunhui Instrument Cable Group Co Ltd
Original Assignee
Anhui Chunhui Instrument Cable Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Chunhui Instrument Cable Group Co Ltd filed Critical Anhui Chunhui Instrument Cable Group Co Ltd
Priority to CN201410105146.2A priority Critical patent/CN103937117A/zh
Publication of CN103937117A publication Critical patent/CN103937117A/zh
Withdrawn legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L23/28—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with halogens or compounds containing halogen
    • C08L23/286—Chlorinated polyethylene
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00—Applications
    • C08L2203/20—Applications use in electrical or conductive gadgets
    • C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16—Fibres; Fibrils

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laying Of Electric Cables Or Lines Outside (AREA)
  • Organic Insulating Materials (AREA)

Abstract

本发明公开了一种高韧性耐扭转风电电缆料，它是由下述重量份的原料组成的：氯化聚乙烯92-100、活性白土8-10、苯二甲酸二丁酯4-6、木质素磺酸盐0.7-1、聚四氟乙烯纤维3-5、聚乙烯蜡4-6、偏硼酸铵2-3、重质碳酸钙10-13、乳酸钠1-2、硅酸镁2-4、环氧四氢邻苯二甲酸二辛酯10-17、铝酸钙2-3、改性填料12-20。本发明的电缆料柔韧性好，抗扭、耐腐蚀性强，特别适用于风力发电机电缆用，保护性持久，质轻。

Description

一种高韧性耐扭转风电电缆料
技术领域
    本发明主要涉及电缆领域，尤其涉及一种高韧性耐扭转风电电缆料。
背景技术
    随着电缆事业的快速发展，高质量的电缆料受到越来越多的青睐，高质量的电缆料不仅耐候性好，使用寿命长，而且安全环保，因此追求更高质量的电缆料不仅可以赢得市场的竞争，还对现代化建设起到了重大的支持和帮助。
发明内容
本发明目的就是提供一种高韧性耐扭转风电电缆料。
本发明是通过以下技术方案实现的：
一种高韧性耐扭转风电电缆料，它是由下述重量份的原料组成的：
氯化聚乙烯92-100、活性白土8-10、苯二甲酸二丁酯4-6、木质素磺酸盐0.7-1、聚四氟乙烯纤维3-5、聚乙烯蜡4-6、偏硼酸铵2-3、重质碳酸钙10-13、乳酸钠1-2、硅酸镁2-4、环氧四氢邻苯二甲酸二辛酯10-17、铝酸钙2-3、改性填料12-20；
所述的改性填料是由下述重量份的原料组成的：
线性低密度聚乙烯15-20、聚氨酯丙烯酸酯4-6、硅藻土24-30、粉煤灰10-13、氧化聚乙烯蜡3-4、三聚磷酸钠1-2、硅酸钙2-3；
将上述三聚磷酸钠加入到8-10倍水中，搅拌均匀后加入硅酸钙、粉煤灰，在60-80℃下搅拌加热至水干，加入聚氨酯丙烯酸酯，100-200转/分搅拌分散4-8分钟，加入线性低密度聚乙烯、硅藻土，球磨混合10-20分钟，加入剩余各原料，搅拌均匀后烘干，研磨，即得所述改性填料。
一种高韧性耐扭转风电电缆料的制备方法，包括以下步骤：
将上述氯化聚乙烯、活性白土、聚乙烯蜡、偏硼酸铵、重质碳酸钙、环氧四氢邻苯二甲酸二辛酯、硅酸镁混合，投入密炼机中进行混炼，混炼的温度是80-100℃，时间为10-15 分钟，出料冷却，加入剩余各原料，熔融挤出，冷却、造粒，即得所述电缆料。
本发明的优点是：
本发明的电缆料柔韧性好，抗扭、耐腐蚀性强，特别适用于风力发电机电缆用，保护性持久，质轻。
具体实施方式
实施例1
一种高韧性耐扭转风电电缆料，它是由下述重量份（公斤）的原料组成的：
氯化聚乙烯100、活性白土10、苯二甲酸二丁酯4、木质素磺酸盐1、聚四氟乙烯纤维5、聚乙烯蜡6、偏硼酸铵3、重质碳酸钙13、乳酸钠2、硅酸镁4、环氧四氢邻苯二甲酸二辛酯17、铝酸钙2、改性填料20；
所述的改性填料是由下述重量份的原料组成的：
线性低密度聚乙烯20、聚氨酯丙烯酸酯6、硅藻土30、粉煤灰13、氧化聚乙烯蜡4、三聚磷酸钠1、硅酸钙3；
将上述三聚磷酸钠加入到10倍水中，搅拌均匀后加入硅酸钙、粉煤灰，在80℃下搅拌加热至水干，加入聚氨酯丙烯酸酯，200转/分搅拌分散4分钟，加入线性低密度聚乙烯、硅藻土，球磨混合20分钟，加入剩余各原料，搅拌均匀后烘干，研磨，即得所述改性填料。
一种高韧性耐扭转风电电缆料的制备方法，包括以下步骤：
将上述氯化聚乙烯、活性白土、聚乙烯蜡、偏硼酸铵、重质碳酸钙、环氧四氢邻苯二甲酸二辛酯、硅酸镁混合，投入密炼机中进行混炼，混炼的温度是100℃，时间为15 分钟，出料冷却，加入剩余各原料，熔融挤出，冷却、造粒，即得所述电缆料。
性能测试：
拉伸强度：14.3 MPa；
断裂伸长率：328%。

Claims (2)

1.一种高韧性耐扭转风电电缆料，其特征在于它是由下述重量份的原料组成的：
氯化聚乙烯92-100、活性白土8-10、苯二甲酸二丁酯4-6、木质素磺酸盐0.7-1、聚四氟乙烯纤维3-5、聚乙烯蜡4-6、偏硼酸铵2-3、重质碳酸钙10-13、乳酸钠1-2、硅酸镁2-4、环氧四氢邻苯二甲酸二辛酯10-17、铝酸钙2-3、改性填料12-20；
所述的改性填料是由下述重量份的原料组成的：
线性低密度聚乙烯15-20、聚氨酯丙烯酸酯4-6、硅藻土24-30、粉煤灰10-13、氧化聚乙烯蜡3-4、三聚磷酸钠1-2、硅酸钙2-3；
将上述三聚磷酸钠加入到8-10倍水中，搅拌均匀后加入硅酸钙、粉煤灰，在60-80℃下搅拌加热至水干，加入聚氨酯丙烯酸酯，100-200转/分搅拌分散4-8分钟，加入线性低密度聚乙烯、硅藻土，球磨混合10-20分钟，加入剩余各原料，搅拌均匀后烘干，研磨，即得所述改性填料。
2.一种如权利要求1所述的高韧性耐扭转风电电缆料的制备方法，其特征在于包括以下步骤：
将上述氯化聚乙烯、活性白土、聚乙烯蜡、偏硼酸铵、重质碳酸钙、环氧四氢邻苯二甲酸二辛酯、硅酸镁混合，投入密炼机中进行混炼，混炼的温度是80-100℃，时间为10-15 分钟，出料冷却，加入剩余各原料，熔融挤出，冷却、造粒，即得所述电缆料。
CN201410105146.2A 2014-03-20 2014-03-20 一种高韧性耐扭转风电电缆料 Withdrawn CN103937117A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410105146.2A CN103937117A (zh) 2014-03-20 2014-03-20 一种高韧性耐扭转风电电缆料

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410105146.2A CN103937117A (zh) 2014-03-20 2014-03-20 一种高韧性耐扭转风电电缆料

Publications (1)

Publication Number Publication Date
CN103937117A true CN103937117A (zh) 2014-07-23

Family

ID=51185009

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410105146.2A Withdrawn CN103937117A (zh) 2014-03-20 2014-03-20 一种高韧性耐扭转风电电缆料

Country Status (1)

Country Link
CN (1) CN103937117A (zh)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103509261A (zh) * 2013-08-30 2014-01-15 安徽天民电气科技有限公司 一种不延燃cpe橡皮护套料及其制备方法

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103509261A (zh) * 2013-08-30 2014-01-15 安徽天民电气科技有限公司 一种不延燃cpe橡皮护套料及其制备方法

Similar Documents

Publication Publication Date Title
CN103937121A (zh) 一种含有沥青的致密电缆护套料
CN103937080A (zh) 一种膨胀型无卤改性电缆料
CN100575296C (zh) 轻质阻燃装饰材料及其制备方法
CN105086123A (zh) 一种防水阻燃电缆料
CN104311961A (zh) 一种纤维增强型喷嘴
CN103937092A (zh) 一种导热绝缘电力电缆护套料
CN103374156A (zh) 一种高强度电缆护套料及其制备方法
CN103849151A (zh) 一种耐火橡胶电缆料
CN105061932A (zh) 一种共混易撕电线电缆料
CN103937117A (zh) 一种高韧性耐扭转风电电缆料
CN103374158B (zh) 一种耐腐蚀电缆护套料及其制备方法
CN103865202A (zh) 一种塑料树脂共混电缆料
CN103131303B (zh) 一种含有甘油三醋酸酯的粉末涂料
CN108395645A (zh) 一种耐腐蚀污水排水管材料及其制备方法
CN102675757A (zh) 一种耐低温耐扭转风电电缆护套材料及制造方法
CN103965536A (zh) 一种具有良好抗腐蚀性能的电缆料
CN104086952A (zh) 一种电缆保护管用玻璃钢复合材料
CN103937068A (zh) 一种轻质节能电缆料
CN103937081A (zh) 一种通信聚乙烯电缆料
CN103937083A (zh) 一种光伏电缆护套料
CN104194115A (zh) 一种抗氧粘连流变剂电缆附件料
CN103788571A (zh) 一种具有良好耐热性能的混合树脂玻璃钢涂层材料及其制备方法
CN103865223A (zh) 一种雾面耐油弹性体电缆料
CN103772933A (zh) 一种改良玻璃钢涂层材料及其制备方法
CN103937304A (zh) 一种改进的防水涂料

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication

Application publication date: 20140723

WW01 Invention patent application withdrawn after publication