CN103937039B - A kind of preparation method of alginate calcium base cavernous body functional materials - Google Patents

A kind of preparation method of alginate calcium base cavernous body functional materials Download PDF

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CN103937039B
CN103937039B CN201410137327.3A CN201410137327A CN103937039B CN 103937039 B CN103937039 B CN 103937039B CN 201410137327 A CN201410137327 A CN 201410137327A CN 103937039 B CN103937039 B CN 103937039B
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cavernous body
toughener
functional materials
salt
sodium
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CN103937039A (en
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李群
李子超
赵昔慧
谷正
王艳玮
王剑平
刘倩倩
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Qingdao University
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Qingdao University
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Abstract

The invention discloses a kind of preparation method of alginate calcium base cavernous body functional materials, sodium alginate powder is mixed with soluble calcium salt, magnesium salts or aluminium salt, toughener, is configured as film, sheet through equipment successively, then obtain through Host range and pore-forming reaction; Wherein, the weight percent of sodium alginate powder, soluble calcium salt, magnesium salts or aluminium salt, toughener is 10-65: 7-30:15-35: 10-30.Present invention process controls simple, and facility investment is few, basic without sewage discharge; Obtained functional materials is nanostructure cavernous body, it has external and internal compositions and composition consistence is good, imbibition permeability is excellent, machinery is powerful large, and there is the feature such as flexibility and elasticity preferably, can be used as medical accessory, anti-biotic material, fire retardant material, sorbing material and quieter material, cushioning material etc.

Description

A kind of preparation method of alginate calcium base cavernous body functional materials
Technical field
The present invention relates to a kind of preparation method of cavernous body functional materials, particularly relate to a kind of preparation method of alginate calcium base cavernous body functional materials.
Background technology
21 century is century of ocean, and the development and utilization of oceanic resources is focuses that various countries competitively develop.As marine plant sea-tangle, annual amount of regeneration is more than 1,500 ten thousand tons.China's marine alga ultimate production in 2012 more than 120 ten thousand tons, wherein sea-tangle output is more than 1,000,000 tons, accounts for more than 90% of Gross World Product, is the country that laminaria culture amount is maximum in the world, has huge resources advantage.
But at present the utilization of sea-tangle is mainly directly used as to food or extracts foodstuff additive, ton valency 4000 yuan to tens thousand of unit not etc., added value is very low.How utilizing sea-tangle resources advantage to be converted into high value-added industries advantage is one of China's important goal in the blueness economy of startup in 2012.Wherein, take sodium alginate as the functional materials of development of raw materials, ton valency can reach 1,000,000 yuan, and added value is 1,000,000 times of traditional product.So the marine alga functional materials that to develop with marine plant sea-tangle be as early as possible raw material is that China promotes one of important channel of marine economy.
Lalgine in sea-tangle and sodium salt thereof are nontoxic, biodegradable natural high polymers.1938, sodium alginate income American Pharmacopeia, 1963 annual income British Pharmacopoeias, 20 century 70 FDA authorized sodium alginate " generally recognized as safe material " title.Lalgine has excellent biological activity, as lipidemia, hypoglycemic, anticoagulation, hemostasis, and immunomodulatory is antitumor, antiviral and nourishing function etc.Sodium alginate have good biocompatibility, biodegradable, have no side effect, and the hygroscopic property of excellence, gellifying property and biological activity, be widely used in chemistry, biology, medicine, food, the field such as environmental protection, fire-fighting.
Alginate calcium base cavernous body functional materials because can be used for purposes widely such as medical accessory, anti-biotic material, fire retardant material, sorbing material and quieter material, cushioning material etc., so have great practical value and broader consumption market.
In the prior art, sodium alginate is the longer linear polymer of a kind of molecular chain, and molecular weight is large, and water-soluble formation is even, transparent, the flowable solution of thickness.But sodium alginate is become a useful person (as film, plate) dry after mechanical property shows as matter crisp, without powerful; Atresia in body, moisture-absorbing moisture-keeping performance is poor.After being solidified by the sodium alginate calcium chloride solution be shaped, still show as that matter is crisp, the defect of moisture-absorbing moisture-keeping performance difference, strongly limit the purposes of itself.
On the other hand, solidified by sodium alginate dissolving, deaeration, wet method spray silk, calcium chloride solution, dewater, the operation such as hot-drawn makes calcium alginate fiber, non-woven fabrics is made with non-woven fabrics apparatus again after cutting into staple fibre, not only apparatus expensive, quantity of wastewater effluent are large, ethanol consumption is very big, processing step is many, inefficiency, valuable product, and although fiber itself solves mechanical powerful problem, but due to fiber atresia, the defect of moisture-absorbing moisture-keeping performance difference overcomes not yet, is still very limited for medical accessory.
Summary of the invention
The object of the invention is, there is provided that a kind of technology controlling and process is simple, facility investment is few, basic without sewage discharge, product external and internal compositions and composition consistence are good, imbibition permeability is excellent, machinery is powerful large, and has the preparation method of the alginate calcium base cavernous body functional materials of good flexibility and elastic nanostructure cavernous body.
The technical scheme that the present invention is adopted for achieving the above object is, a kind of preparation method of alginate calcium base cavernous body functional materials, it is characterized in that, sodium alginate powder is mixed with soluble calcium salt, magnesium salts or aluminium salt, toughener, be configured as film, sheet through equipment successively, then obtain through Host range and pore-forming reaction; Wherein:
The weight percent of described sodium alginate powder and soluble calcium salt, magnesium salts or aluminium salt and toughener is 10-65: 7-30:15-35: 10-30;
Described Host range refers to, in 70-95% water-soluble alcohol solution, under infiltration condition, by sodium ion and calcium, magnesium ion or aluminum ion generation ion exchange reaction, crosslinked IPN effect occurs for Lalgine and toughener macromolecular chain, forms build dimensional network structure;
The reaction of described pore-forming refers to, in the mixing solutions of 30-70% water-soluble alcohol and 0.01-1%EDTA, makes magnesium, aluminum ion stripping, forms the cavernous body of hole shape nanostructure.
As preferably, above-mentioned toughener is any one in following water-soluble linear polymer substance: sodium carboxymethyl-cellulose, cellulose sodium salt, Natvosol, hydroxypropylcellulose, Vltra tears, polyvinylpyrrolidone, polyoxyethylene glycol, chitosan, gelatin or fibroin.
The technique effect that technique scheme is directly brought is,
(1) by whole process, wet-formed to change half way into wet-formed.Be mixed evenly by material composition dry state, be shaped thereafter, then by there is ion-exchange, ion effusion under alcohol-water system wetting conditions, different macromolecular chain swells unfolds, IPN is cross-linked.This makes each composition be evenly distributed in the material, and performance is consistent.And a large amount of solvent can be saved, effects of energy saving and emission reduction is very remarkable.
(2) there is outer immersion to solidify to change body homogeneous state into and solidify.Permeated by water, alcohol small molecules like this and instead of calcium ion infiltration.Calcium ion infiltration is from outer, and be difficult to after surface cure carry out ion-exchange penetrating into material internal, therefore the reaction times is very long, ion-exchange is incomplete, and Surface and internal structure is inconsistent, and calcium ion content is low, impact hemostasis, the function such as fire-retardant.Water, alcohol small molecules are rapid to solid osmotic, and calcium ion completes ion-exchange in position.So not only improve a lot than outer immersion calcium ion osmotic efficiency, and material external and internal compositions after solidification and form consistent, better can play material function.
(3) pore forming factors-non-condensable salt magnesium salts, aluminium salt is hidden when being dry mixed in advance, after alginate calcium is shaping, after alcohol water enveloping agent solution selectivity stripping magnesium salts and aluminium salt, and form nanoporous, form nano-phase material, mutually through pore network and huge surface-area and surface energy, make porous nano phase alginate calcium base cavernous body have good imbibition ventilation property.
(4) the water-soluble polymer toughener of good biocompatibility is added with, not only there is crosslinked IPN effect with alginate calcium macromolecular chain in these flexible macromolecular chains, form build dimensional network structure, the machinery of larger strongthener is powerful, but also add flexibility and elasticity, make material be more suitable for medical material.
(5) with first sodium alginate wet method Cheng Sihou is made again compared with non-woven fabrics, not only save millions of spinning equipments and non-woven fabrics apparatus, greatly shortened process, save second alcohol and water, basic without sewage discharge, and solve machinery brute force and a pore-forming absorption difficult problem simultaneously.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described:
Embodiment 1
Sodium alginate powder, Calcium Chloride Powder Anhydrous, Magnesium Chloride Anhydrous, sodium carboxymethyl-cellulose are rotated evenly blended in V-arrangement rotation blender by 10: 30:30:30, sheet is pressed into again on two-bowl padder, then infiltrate 70% aqueous ethanolic solution, react 30min in wetting regime.With the 30% ethanolic soln washing containing 1%EDTA to just obtaining alginate calcium base sponge sheet material without magnesium ion and chlorion.
Embodiment 2
Sodium alginate powder, Calcium Chloride Powder Anhydrous, aluminum chloride, cellulose sodium salt are rotated by 65: 7:15:13 evenly blended, then be pressed into sheet on two-bowl padder in V-arrangement rotation blender, then infiltrates 95% aqueous ethanolic solution, react 45min in wetting regime.With the 45% ethanolic soln washing containing 0.01%EDTA to just obtaining alginate calcium base sponge sheet material without aluminum ion and chlorion.
Embodiment 3
Sodium alginate powder, Calcium dichloride dihydrate, magnesium sulfate heptahydrate, Natvosol are rotated evenly blended in V-arrangement rotation blender by 50: 25:15:10, sheet is pressed into again on two-bowl padder, then infiltrate 75% aqueous ethanolic solution, react 60min in wetting regime.With the 50% ethanolic soln washing containing 0.05%EDTA to just obtaining alginate calcium base sponge sheet material without magnesium ion and chlorion.
Embodiment 4
Only Natvosol is replaced with hydroxypropylcellulose, all the other are with embodiment 3.
Embodiment 5
Only Natvosol is replaced with Vltra tears, all the other are with embodiment 3.
Embodiment 6
Only Natvosol is replaced with polyvinylpyrrolidone, all the other are with embodiment 3.
Embodiment 7
Only Natvosol is replaced with polyoxyethylene glycol, all the other are with embodiment 3.
Embodiment 8
Only Natvosol is replaced with chitosan, all the other are with embodiment 3.
Embodiment 9
Only Natvosol is replaced with gelatin, all the other are with embodiment 3.
Embodiment 10
Only Natvosol is replaced with fibroin, all the other are with embodiment 3.
Embodiment 11
Sodium alginate powder, Calcium Chloride Powder Anhydrous, Magnesium Chloride Anhydrous, sodium carboxymethyl-cellulose are rotated evenly blended in V-arrangement rotation blender by 55: 15:15:15, in full-automatic kneader, roll film with 65% aqueous ethanolic solution and face again, react 35min in wetting regime.With the 45% ethanolic soln washing containing 0.02%EDTA to just obtaining alginate calcium base sponge membrane material without magnesium ion and chlorion.
Embodiment 12
Only Magnesium Chloride Anhydrous is replaced with Calcium dichloride dihydrate and the Tai-Ace S 150 mixture of 1:1, all the other are with embodiment 11.
Embodiment 13
Sodium alginate powder, Calcium dichloride dihydrate, magnesium chloride hexahydrate, sodium carboxymethyl-cellulose are rotated evenly blended in V-arrangement rotation blender by 45: 15:15:25, in full-automatic kneader, roll film with 75% aqueous ethanolic solution and face again, react 50min in wetting regime.With the 55% ethanolic soln washing containing 0.06%EDTA to just obtaining alginate calcium base sponge membrane material without magnesium ion and chlorion.
Embodiment 14
Only sodium carboxymethyl-cellulose is replaced with hydroxypropylcellulose, all the other are with embodiment 13.
Embodiment 15
Only sodium carboxymethyl-cellulose is replaced with cellulose sodium salt, all the other are with embodiment 13.
Embodiment 16
Only sodium carboxymethyl-cellulose is replaced with polyvinylpyrrolidone, all the other are with embodiment 13.
Embodiment 17
Only sodium carboxymethyl-cellulose is replaced with polyoxyethylene glycol, all the other are with embodiment 13.
Embodiment 18
With embodiment 13, only sodium carboxymethyl-cellulose is replaced with chitosan, all the other are with embodiment 13.
Embodiment 19
Only sodium carboxymethyl-cellulose is replaced with gelatin, all the other are with embodiment 13.
Embodiment 20
Only sodium carboxymethyl-cellulose is replaced with fibroin, all the other are with embodiment 13.
Embodiment 21
Only aqueous ethanolic solution is replaced with methanol aqueous solution, all the other are with embodiment 13.
Embodiment 22
Only aqueous ethanolic solution is replaced with aqueous solution of propylene glycol, all the other are with embodiment 13.
Embodiment 23
Only aqueous ethanolic solution is replaced with the butanols aqueous solution, all the other are with embodiment 13.
Choose the representative embodiment such as embodiment 1,2,3,11,13, carry out salient features test to obtained light body alginate calcium base cavernous body functional materials respectively, test result sees the following form:
Embodiment sequence number Shape Density kg/m 3 Pick up g/g Inhibition zone radius/mm Limited oxygen index
1 5mm plate 144 8.7 5.1 32
2 10mm plate 146 8.6 5.3 33
3 15mm plate 152 7.1 5.0 36
11 1.0mm film 180 5.6 5.5 29
13 2.0mm film 187 5.1 5.2 31
As can be seen from the test result of upper table, adopt the light body alginate calcium base cavernous body functional materials obtained by preparation method of the present invention, because have vesicular structure, density is little, imbibition ability is strong, inhibition zone radius is large, and there is the feature of good flame retardant properties.

Claims (2)

1. a preparation method for alginate calcium base cavernous body functional materials, is characterized in that, by sodium alginate powder and soluble calcium salt, magnesium salts or aluminium salt, toughener mixes, and is configured as film, sheet successively through equipment, then obtains through Host range and pore-forming reaction; Wherein:
Described sodium alginate powder and soluble calcium salt, magnesium salts or aluminium salt, the weight percent of toughener is 10-65: 7-30:15-35: 10-30;
Described Host range refers to, in 70-95% water-soluble alcohol solution, under infiltration condition, by sodium ion and calcium, magnesium ion or aluminum ion generation ion exchange reaction, there is crosslinked IPN effect in Lalgine and toughener macromolecular chain, forms build dimensional network structure;
The reaction of described pore-forming refers to, in the mixing solutions of 30-70% water-soluble alcohol and 0.01-1%EDTA, makes magnesium, aluminum ion stripping, forms the cavernous body of hole shape nanostructure.
2. the preparation method of alginate calcium base cavernous body functional materials according to claim 1, it is characterized in that, described toughener is any one in following water-soluble linear polymer substance: sodium carboxymethyl-cellulose, cellulose sodium salt, Natvosol, hydroxypropylcellulose, Vltra tears, polyvinylpyrrolidone, polyoxyethylene glycol, chitosan, gelatin or fibroin.
CN201410137327.3A 2014-04-04 2014-04-04 A kind of preparation method of alginate calcium base cavernous body functional materials Expired - Fee Related CN103937039B (en)

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CN107383441B (en) * 2017-08-28 2019-04-19 青岛大学 Calcium alginate/line borate hybrid inorganic-organic fire resisting cavernous body and preparation method
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CN107383440B (en) * 2017-08-28 2019-04-19 青岛大学 High temperature resistant calcium alginate foamed flame retardant material and preparation method thereof
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CN110172864B (en) * 2019-04-30 2021-12-31 齐鲁工业大学 Method for preparing plant fiber temperature-resistant flame-retardant paper by using sodium alginate
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