CN103936940A - Compound unsaturated polyester resin foam insulation material and preparation method thereof - Google Patents

Compound unsaturated polyester resin foam insulation material and preparation method thereof Download PDF

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Publication number
CN103936940A
CN103936940A CN201410173906.3A CN201410173906A CN103936940A CN 103936940 A CN103936940 A CN 103936940A CN 201410173906 A CN201410173906 A CN 201410173906A CN 103936940 A CN103936940 A CN 103936940A
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unsaturated polyester
parts
polyester resin
container
resin foam
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CN103936940B (en
Inventor
熊煦
刘日鑫
陈晓松
侯文顺
葛雪峰
陆红霞
周慧
徐立波
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CHANGZHOU FEI TENG CHEMICAL CO., LTD.
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Changzhou Vocational Institute of Engineering
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Abstract

The invention relates to the technical field of formulae and preparation of compound foam insulation materials, and in particular relates to a compound unsaturated polyester resin foam insulation material and a preparation method thereof. The compound unsaturated polyester resin foam insulation material comprises the following components by weight parts: 100 parts of unsaturated polyester resin, 10-40 parts of styrene, 0.5-5 parts of foaming agent, 0.5-5 parts of curing agent, 1-5 parts of surfactant, 15-40 parts of fire retardant, 1-10 parts of modified waste PCB powder and 5-30 parts of modified filler. Compared with the prior art, the compound unsaturated polyester resin foam insulation material prepared by compounding the unsaturated polyester resin as a base body with an inorganic heat insulation material has the characteristics of low volume weight, excellent heat insulation performance, low water absorption rate and no formaldehyde gas volatilization, and is better than expanded polystyrene in flexibility and strength, lower than polyurethane foam and phenolic foam in cost, simple in processing operation process and suitable for large-scale popularization and application.

Description

Unsaturated polyester resin foam thermal insulation matrix material and preparation method thereof
Technical field
The present invention relates to foam thermal insulation composite-material formula and preparing technical field, particularly a kind of unsaturated polyester resin foam thermal insulation matrix material and preparation method thereof.
Background technology
Along with China's rapid development of economy, energy starved problem becomes increasingly conspicuous, an energy-conservation important fundamental state policy that has become China.In various energy starved problems, comparatively outstanding is that heating buildings energy consumption is higher, the problem that energy dissipation is comparatively serious.Country has proposed energy-conservation 50% compulsory standard for Building Energy-saving, increasing place starts to carry out the compulsory standard of building energy conservation 65%.2011, China has proposed new standard for building thermal insulation material, the floors of the partition wall of staircase partition wall, the public building heating subregion of regulation covil construction, the elevator raise wall of Highrise buildings, residential architecture party wall, floor thermal radiation heating etc., all should adopt A level lagging material to improve its insulation, heat insulation and flame retardant properties.
The lagging material of use is broadly divided into inorganic heat insulation material and organic insulation material two classes in the market, inorganic heat insulation material mainly contains rock wool, glass wool, pearlstone, foamed concrete etc., it is low that these materials have price, this is as non-fire material, the good advantage of cohesiveness with body of wall, but also to have density large simultaneously, heat insulation property is poor, lay large compared with thick material waste, water absorbability is high, the shortcoming that poor seismic behavior and environmental-protecting performance are poor, therefore, use these inorganic heat insulation materials often cannot reach energy conservation standard, and the building thermal insulation material such as asbestos or glass wool itself is all with a large amount of objectionable impuritiess, cannot meet people's health requirements.Organic insulation material mainly contains polystyrene foam, polyurethane foam and phenolic resin foam three major types, polystyrene foam because of its price having compared with the advantage such as low, heat insulation property is good, water-absorbent is little, water vapour permeability is low, impact-absorbing is good by a large number for building thermal insulation material field, but the flame retardant resistance of himself is poor, therefore, all trades and professions are used gradually few in recent years; Polyurethane foam is one of best lagging material of heat-proof quality, also have advantages of and do not absorb water simultaneously, but its price is comparatively expensive, the flame retardant resistance of self is also poor, and can discharge a large amount of toxic gases when burning.In Beijing CCTV fire of recurring in recent years, Nanjing, encircle International Square fire, the special fire disaster of Jiangzhou road, Shanghai apartment building " 1115 ", Shenyang feudal dynasty Wan Xin mansion big fire, Olympic Sports Center Gymnasium, Jinan fire, Gemini mansion, Harbin " longitude and latitude 360 is spent " fire, post-survey arch-criminal is urethane or polystyrene type lagging material.Phenolic resin foam has the advantages that not need to add fire retardant and just have good fire resistance, when its burning, toxicity is very little, American-European a lot of country has extensively adopted phenolic resin foam at present, but there is the problem that has formaldehyde volatilization under comparatively high temps in phenolic resin foam, and phenolic resin foam production cost is higher.
Summary of the invention
The technical problem to be solved in the present invention is: the problem existing separately for inorganic heat insulation material of the prior art and organic insulation material, a kind of unsaturated polyester resin foam thermal insulation matrix material and preparation method thereof is provided, and that this matrix material has is cheap, good endurance, the feature of environmental protection are good and the feature of good flame-retardance.
The technical solution adopted for the present invention to solve the technical problems is: a kind of unsaturated polyester resin foam thermal insulation matrix material, by weight, this matrix material has following component: 100 parts of unsaturated polyester resins, 10~40 parts of vinylbenzene, 0.5~5 part of whipping agent, 0.5~5 part, solidifying agent, 1~5 part, tensio-active agent, 15~40 parts of fire retardants, 1~10 part, the useless PCB powder of modification, 5~30 parts of modified fillers; Described whipping agent is the thermal equilibrium composite foamable agent that Diisopropyl azodicarboxylate and sodium bicarbonate are 2~4:1 according to quality proportioning, wherein, Diisopropyl azodicarboxylate is heat release type whipping agent, sodium bicarbonate is endothermic blowing agent, the two is adjusted by proportioning, controlled the balance of absorbing heat in reaction process with heat release, made resin system viscosity change fluctuation little, foaming process is easy to control; The useless PCB powder of described modification is obtained through coupling agent kh-570 modification by the PCB powder that gives up, and wherein, useless PCB powder is to sieve through standard sieve and obtain after discarded resol printed circuit board (PCB) is processed, and useless PCB powder is provided by Nanjing Huan Wu resource recovery Science and Technology Ltd..
Described, the mass ratio of useless PCB powder and coupling agent kh-570 is 100:1.5, and the useless PCB powder of coupling agent kh-570 modification has following steps:
A, according to silane coupling agent consumption, the pure first alcohol and water that takes certain mass stirs in container, wherein, the mass ratio of pure methyl alcohol and water is 95:5;
B, in container, add acetic acid, the pH that regulates above-mentioned solution is 4.5~5.5;
C, under agitation condition, add Silane coupling reagent KH-570 to make silane coupled agent concentration reach 2%, after stirring, be hydrolyzed 5~8min and obtain mixing solutions;
D, the mixing solutions that the useless PCB powder of drying is put into C step soak 30~40min and obtain mixture;
E, mixture is sent in whizzer, with turn/min of rotating speed 500~1000, separated 10~20min, taking precipitate is completely dry in 105~110 DEG C of baking ovens;
F, throw out dried in upper step is extremely neutral with distilled water flushing, is then placed in 105~110 DEG C of baking ovens, for subsequent use after dry 24h;
Described modified filler is through the pearlstone of Silane coupling reagent KH-570 modification and expanded vermiculite, and wherein, the quality proportioning of pearlstone and expanded vermiculite is 2~4:1.
The mass ratio of pearlstone and expanded vermiculite quality sum and coupling agent kh-570 is 100:1, and pearlstone and expanded vermiculite have following steps through the modification of Silane coupling reagent KH-570:
A, according to silane coupling agent consumption, the pure first alcohol and water that takes certain mass stirs in container, wherein, the mass ratio of pure methyl alcohol and water is 95:5;
B, in container, add acetic acid, the pH that regulates above-mentioned solution is 4.5~5.5;
C, under agitation condition, add Silane coupling reagent KH-570 to make silane coupled agent concentration reach 2%, after stirring, be hydrolyzed 5~10min and obtain mixing solutions;
D, the mixing solutions that the pearlstone of oven dry and expanded vermiculite are put into c step in proportion soak 30~40min and obtain mixture;
E, mixture is sent in whizzer, with turn/min of rotating speed 500~1000, separated 10~20min, taking precipitate is completely dry in 105~110 DEG C of baking ovens;
F, throw out dried in upper step is extremely neutral with distilled water flushing, is then placed in 105~110 DEG C of baking ovens, for subsequent use after dry 24h.
Further, described unsaturated polyester resin is high temperature modification unsaturated polyester resin, and its viscosity is at normal temperatures 1300~1500mPas; Described solidifying agent is tert-butyl hydroperoxide octanoate (TBPB); Tensio-active agent is anion surfactant or nonionogenic tenside, and wherein, anion surfactant is a kind of, two or three the combination in sodium lauryl sulphate, sodium laurylsulfonate, Sodium dodecylbenzene sulfonate; Nonionogenic tenside is one or both the combination in alkyl alcohol polyethers, alkylphenol-polyethenoxy base ether.
Further, fire retardant is expansion type flame retardant, is specially ammonium polyphosphate, tetramethylolmethane, trimeric cyanamide according to the compound of mass ratio 2~3:1~2:1; The particle diameter of the useless PCB powder of modification is 0.15~0.3mm.
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 10~40 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 0.5~5 part added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 0.5~5 part is joined in container, stir;
(5) tensio-active agent of 1~5 part is joined in container, stir;
(6) fire retardant of 15~40 parts is joined in container, stir;
(7) useless the modification of 1~10 part PCB powder is joined in container, stir;
(8) modified filler of 5~30 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 65~85 DEG C, then mould is placed in to the baking oven of 65~85 DEG C foaming that is heating and curing, after 4h, take out, cooling and demolding obtains unsaturated polyester resin foam thermal insulation matrix material.
Beneficial effect: compared with prior art, technical scheme of the present invention and adopt the unsaturated polyester resin foam thermal insulation matrix material tool of technical scheme gained of the present invention to have the following advantages:
One, the present invention adopt unsaturated polyester resin as matrix, with inorganic thermal insulation material carry out produced with combination foam thermal insulation matrix material, gained matrix material has that unit weight is light, thermal and insulating performance is good, water-absorbent is little, the feature of formaldehydeless gaseous volatilization, and toughness, strength ratio polystyrene foamed are good, cost is lower than polyurethane foam and phenol formaldehyde foam, and process operation technique is simple;
Two, the present invention adopts Diisopropyl azodicarboxylate and the composite thermal equilibrium composite foamable agent of sodium bicarbonate, concentrate heat absorption and release whipping agent feature separately, control the balance of heat absorption and heat release, make resin system viscosity change fluctuation little, foaming process is easy to control, the distribution of cells making is even, and foam structure is regular;
Three, the present invention mixes unsaturated polyester resin with expanded vermiculite, pearlstone, utilize unsaturated polyester foam thermal insulation matrix material prepared by foaming forming technique to there is splendid heat insulation property, thermal conductivity, between 0.032~0.043W/ (mK), belongs to high-efficiency insulated lagging material;
Four, the present invention mixes useless to unsaturated polyester resin and modification PCB powder, not only can improve foam thermal insulation composite materials property, and effectively improve flame retardant resistance and the ageing resistance of material, and provide a new way for the recycling of useless circuit board material;
The compound of ammonium polyphosphate, tetramethylolmethane and trimeric cyanamide that five, the present invention adopts is expansion type flame retardant, it can make unsaturated polyester foam thermal insulation matrix material have advantages of difficult combustion and meet fire without drippage, oxygen index >=32.3%, can effectively play fireproofing function.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described, but the present invention is not limited to following examples.
In embodiment, unsaturated polyester resin used is Nanjing P17-902 of DSM resin company limited type unsaturated polyester resin, and vinylbenzene is Tianjin great Mao chemical reagent factory product, analytical pure; Whipping agent is the thermal equilibrium composite foamable agent that Diisopropyl azodicarboxylate and sodium bicarbonate are 4:1 according to quality proportioning; Tensio-active agent is sodium laurylsulfonate; Fire retardant is that ammonium polyphosphate, tetramethylolmethane, trimeric cyanamide are according to the compound of mass ratio 2:1:1; Useless PCB powder is through Silane coupling reagent KH-570 processing, and the mass ratio of useless PCB powder and coupling agent kh-570 is 100:1.5; In modified filler, the quality proportioning of pearlstone and expanded vermiculite is 2:1, and through Silane coupling reagent KH-570 processing, the mass ratio of filler and coupling agent kh-570 is 100:1.
Embodiment mono-
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 30 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 5 parts added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 2 parts is joined in container, stir;
(5) tensio-active agent of 3 parts is joined in container, stir;
(6) fire retardant of 20 parts is joined in container, stir;
(7) useless the modification of 5 parts PCB powder is joined in container, stir;
(8) modified filler of 10 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 70 DEG C, then mould is placed in to the baking oven of the 70 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.091g/cm prepared by this technique 3, compressive strength 183KPa, shock strength 453KPa, thermal conductivity 0.036W/ (mK), oxygen index 33.1%, water-intake rate 3.2%.
Embodiment bis-
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 30 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 3 parts added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 0.5 part is joined in container, stir;
(5) tensio-active agent of 2 parts is joined in container, stir;
(6) fire retardant of 30 parts is joined in container, stir;
(7) useless the modification of 3 parts PCB powder is joined in container, stir;
(8) modified filler of 20 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 75 DEG C, then mould is placed in to the baking oven of the 75 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.081g/cm prepared by this technique 3, compressive strength 169KPa, shock strength 513KPa, thermal conductivity 0.032W/ (mK), oxygen index 33.4%, water-intake rate 3.4%.
Embodiment tri-
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 40 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 2 parts added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 1 part is joined in container, stir;
(5) tensio-active agent of 1 part is joined in container, stir;
(6) fire retardant of 40 parts is joined in container, stir;
(7) useless the modification of 6 parts PCB powder is joined in container, stir;
(8) modified filler of 15 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 80 DEG C, then mould is placed in to the baking oven of the 80 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.094g/cm prepared by this technique 3, compressive strength 192MPa, shock strength 482KPa, thermal conductivity 0.039W/ (mK), oxygen index 33.6%, water-intake rate 3.2%.
Embodiment tetra-
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 20 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 2 parts added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 1 part is joined in container, stir;
(5) tensio-active agent of 2 parts is joined in container, stir;
(6) fire retardant of 30 parts is joined in container, stir;
(7) useless the modification of 3 parts PCB powder is joined in container, stir;
(8) modified filler of 10 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 80 DEG C, then mould is placed in to the baking oven of the 80 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.089g/cm prepared by this technique 3, compressive strength 179KPa, shock strength 485KPa, thermal conductivity 0.034W/ (mK), oxygen index 33.4%, water-intake rate 3.1%.
Embodiment five
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 15 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 1 part added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 1.5 parts is joined in container, stir;
(5) tensio-active agent of 2 parts is joined in container, stir;
(6) fire retardant of 25 parts is joined in container, stir;
(7) useless the modification of 8 parts PCB powder is joined in container, stir;
(8) modified filler of 20 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 75 DEG C, then mould is placed in to the baking oven of the 75 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.097g/cm prepared by this technique 3, compressive strength 198KPa, shock strength 386KPa, thermal conductivity 0.039W/ (mK), oxygen index 32.4%, water-intake rate 2.9%.
Embodiment six
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 15 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 3 parts added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 1 part is joined in container, stir;
(5) tensio-active agent of 2 parts is joined in container, stir;
(6) fire retardant of 20 parts is joined in container, stir;
(7) useless the modification of 4 parts PCB powder is joined in container, stir;
(8) modified filler of 30 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 85 DEG C, then mould is placed in to the baking oven of the 85 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.083g/cm prepared by this technique 3, compressive strength 176KPa, shock strength 493KPa, thermal conductivity 0.033W/ (mK), oxygen index 32.5%, water-intake rate 3.4%.
Embodiment seven
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 15 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 3 parts added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 1 part is joined in container, stir;
(5) tensio-active agent of 2 parts is joined in container, stir;
(6) fire retardant of 20 parts is joined in container, stir;
(7) useless the modification of 4 parts PCB powder is joined in container, stir;
(8) modified filler of 30 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 85 DEG C, then mould is placed in to the baking oven of the 85 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.101g/cm prepared by this technique 3, compressive strength 198KPa, shock strength 407KPa, thermal conductivity 0.043W/ (mK), oxygen index 32.8%, water-intake rate 2.9%.
Embodiment eight
A preparation method for unsaturated polyester resin foam thermal insulation matrix material, by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 25 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 4 parts added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 2 parts is joined in container, stir;
(5) tensio-active agent of 2 parts is joined in container, stir;
(6) fire retardant of 40 parts is joined in container, stir;
(7) useless the modification of 7 parts PCB powder is joined in container, stir;
(8) modified filler of 20 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 70 DEG C, then mould is placed in to the baking oven of the 70 DEG C foaming that is heating and curing, and after 4h, takes out, and the cooling rear demoulding obtains unsaturated polyester resin foam thermal insulation matrix material.
Unsaturated polyester resin foam thermal insulation matrix material apparent density 0.088g/cm prepared by this technique 3, compressive strength 181KPa, shock strength 440KPa, thermal conductivity 0.036W/ (mK), oxygen index 33.5%, water-intake rate 3.3%.

Claims (7)

1. a unsaturated polyester resin foam thermal insulation matrix material, it is characterized in that: by weight, this matrix material has following component: 100 parts of unsaturated polyester resins, 10~40 parts of vinylbenzene, 0.5~5 part of whipping agent, 0.5~5 part, solidifying agent, 1~5 part, tensio-active agent, 15~40 parts of fire retardants, 1~10 part, the useless PCB powder of modification, 5~30 parts of modified fillers;
Described whipping agent is the thermal equilibrium composite foamable agent that Diisopropyl azodicarboxylate and sodium bicarbonate are 2~4:1 according to quality proportioning; The useless PCB powder of described modification is obtained through coupling agent kh-570 modification by the PCB powder that gives up, and wherein, the mass ratio of useless PCB powder and coupling agent kh-570 is 100:1.5, and this modification has following steps:
A, according to silane coupling agent consumption, the pure first alcohol and water that takes certain mass stirs in container, wherein, the mass ratio of pure methyl alcohol and water is 95:5;
B, in container, add acetic acid, the pH that regulates above-mentioned solution is 4.5~5.5;
C, under agitation condition, add Silane coupling reagent KH-570 to make silane coupled agent concentration reach 2%, after stirring, be hydrolyzed 5~8min and obtain mixing solutions;
D, the mixing solutions that the useless PCB powder of drying is put into C step soak 30~40min and obtain mixture;
E, mixture is sent in whizzer, with turn/min of rotating speed 500~1000, separated 10~20min, taking precipitate is completely dry in 105~110 DEG C of baking ovens;
F, throw out dried in upper step is washed with distilled water to neutrality, is then placed in 105~110 DEG C of baking ovens, for subsequent use after dry 24h;
Described modified filler is through the pearlstone of Silane coupling reagent KH-570 modification and expanded vermiculite, wherein, the quality proportioning of pearlstone and expanded vermiculite is 2~4:1, the mass ratio of pearlstone and expanded vermiculite quality sum and coupling agent kh-570 is 100:1, and pearlstone and expanded vermiculite have following steps through the modification of Silane coupling reagent KH-570:
A, according to silane coupling agent consumption, the pure first alcohol and water that takes certain mass stirs in container, wherein, the mass ratio of pure methyl alcohol and water is 95:5;
B, in container, add acetic acid, the pH that regulates above-mentioned solution is 4.5~5.5;
C, under agitation condition, add Silane coupling reagent KH-570 to make silane coupled agent concentration reach 2%, after stirring, be hydrolyzed 5~10min and obtain mixing solutions;
D, the mixing solutions that the pearlstone of oven dry and expanded vermiculite are put into c step in proportion soak 30~40min and obtain mixture;
E, mixture is sent in whizzer, with turn/min of rotating speed 500~1000, separated 10~20min, taking precipitate is completely dry in 105~110 DEG C of baking ovens;
F, throw out dried in upper step is washed with distilled water to neutrality, is then placed in 105~110 DEG C of baking ovens, for subsequent use after dry 24h.
2. unsaturated polyester resin foam thermal insulation matrix material according to claim 1, is characterized in that: described unsaturated polyester resin is high temperature modification unsaturated polyester resin, its viscosity is at normal temperatures 1300~1500mPas.
3. unsaturated polyester resin foam thermal insulation matrix material according to claim 1, is characterized in that: described solidifying agent is tert-butyl hydroperoxide octanoate.
4. unsaturated polyester resin foam thermal insulation matrix material according to claim 1, it is characterized in that: described tensio-active agent is anion surfactant or nonionogenic tenside, wherein, anion surfactant is a kind of, two or three the combination in sodium lauryl sulphate, sodium laurylsulfonate, Sodium dodecylbenzene sulfonate; Nonionogenic tenside is one or both the combination in alkyl alcohol polyethers, alkylphenol-polyethenoxy base ether.
5. unsaturated polyester resin foam thermal insulation matrix material according to claim 1, is characterized in that: described fire retardant is that ammonium polyphosphate, tetramethylolmethane, trimeric cyanamide are according to the compound of mass ratio 2~3:1~2:1.
6. unsaturated polyester resin foam thermal insulation matrix material according to claim 1, is characterized in that: the particle diameter of the useless PCB powder of described modification is 0.15~0.3mm.
7. the preparation method of unsaturated polyester resin foam thermal insulation matrix material according to claim 1, is characterized in that: by weight, this preparation method comprises following preparation process:
(1) 100 parts of unsaturated polyester resins are injected to container;
(2) vinylbenzene of 10~40 parts is added in the container that unsaturated polyester resin is housed and stirred;
(3) whipping agent of 0.5~5 part added gradually in container and stir simultaneously, stirring after adding completely;
(4) solidifying agent of 0.5~5 part is joined in container, stir;
(5) tensio-active agent of 1~5 part is joined in container, stir;
(6) fire retardant of 15~40 parts is joined in container, stir;
(7) useless the modification of 1~10 part PCB powder is joined in container, stir;
(8) modified filler of 5~30 parts is joined in container, after stirring, leave standstill 5min;
(9) step (8) products therefrom being poured into temperature is in the mould of 65~85 DEG C, then mould is placed in to the baking oven of 65~85 DEG C foaming that is heating and curing, after 4h, take out, cooling and demolding obtains unsaturated polyester resin foam thermal insulation matrix material.
CN201410173906.3A 2014-04-25 2014-04-25 Unsaturated polyester resin foam thermal insulation composite and preparation method thereof Active CN103936940B (en)

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Publication number Priority date Publication date Assignee Title
CN106995564A (en) * 2017-03-24 2017-08-01 苏州顶裕节能设备有限公司 A kind of new organic energy-saving and heat-insulating material and preparation method thereof
CN107227010A (en) * 2017-06-20 2017-10-03 合肥尚涵装饰工程有限公司 A kind of novel heat insulating wall material and preparation method thereof
CN109401261A (en) * 2018-11-07 2019-03-01 南昌航空大学 One kind having the function of that oxygen unsaturated polyester resin foamed material and preparation method are put in oxygen uptake
CN109777062A (en) * 2019-01-23 2019-05-21 镇江三阳装饰材料有限公司 A kind of the unsaturated polyester resin foam composite material and manufacturing method of fibrofelt enhancing
CN110183145A (en) * 2019-05-20 2019-08-30 福建师范大学 It is a kind of to utilize blended textile fabric production green building material of recycling and preparation method thereof
CN111205402A (en) * 2020-03-19 2020-05-29 北华航天工业学院 Wave-transparent unsaturated polyester resin material and preparation method thereof
CN111559885A (en) * 2020-05-28 2020-08-21 保定市桥与果新材料科技有限公司 Energy-saving heat-insulating building wall
CN115948038A (en) * 2021-10-09 2023-04-11 中国石油化工股份有限公司 Low-shrinkage high-strength liquid cross-linking type plugging material and preparation method and application thereof

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CN101056933A (en) * 2004-11-10 2007-10-17 陶氏环球技术公司 Amphiphilic block copolymer-toughened epoxy resins and electrical laminates made therefrom
CN101704940A (en) * 2009-11-13 2010-05-12 常州工程职业技术学院 Unsaturated polyester resin for atomic ash

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GB1298880A (en) * 1970-03-03 1972-12-06 Berk Ltd Improvements in or relating to polymer compositions
CN101056933A (en) * 2004-11-10 2007-10-17 陶氏环球技术公司 Amphiphilic block copolymer-toughened epoxy resins and electrical laminates made therefrom
CN101704940A (en) * 2009-11-13 2010-05-12 常州工程职业技术学院 Unsaturated polyester resin for atomic ash

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106995564A (en) * 2017-03-24 2017-08-01 苏州顶裕节能设备有限公司 A kind of new organic energy-saving and heat-insulating material and preparation method thereof
CN107227010A (en) * 2017-06-20 2017-10-03 合肥尚涵装饰工程有限公司 A kind of novel heat insulating wall material and preparation method thereof
CN109401261A (en) * 2018-11-07 2019-03-01 南昌航空大学 One kind having the function of that oxygen unsaturated polyester resin foamed material and preparation method are put in oxygen uptake
CN109777062A (en) * 2019-01-23 2019-05-21 镇江三阳装饰材料有限公司 A kind of the unsaturated polyester resin foam composite material and manufacturing method of fibrofelt enhancing
CN110183145A (en) * 2019-05-20 2019-08-30 福建师范大学 It is a kind of to utilize blended textile fabric production green building material of recycling and preparation method thereof
CN111205402A (en) * 2020-03-19 2020-05-29 北华航天工业学院 Wave-transparent unsaturated polyester resin material and preparation method thereof
CN111559885A (en) * 2020-05-28 2020-08-21 保定市桥与果新材料科技有限公司 Energy-saving heat-insulating building wall
CN115948038A (en) * 2021-10-09 2023-04-11 中国石油化工股份有限公司 Low-shrinkage high-strength liquid cross-linking type plugging material and preparation method and application thereof

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