CN103934601A - Automatic welding device for automobile steering system parts - Google Patents
Automatic welding device for automobile steering system parts Download PDFInfo
- Publication number
- CN103934601A CN103934601A CN201410176463.3A CN201410176463A CN103934601A CN 103934601 A CN103934601 A CN 103934601A CN 201410176463 A CN201410176463 A CN 201410176463A CN 103934601 A CN103934601 A CN 103934601A
- Authority
- CN
- China
- Prior art keywords
- welding
- workpiece
- frame
- workbench
- steering system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/006—Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention belongs to the technical field of automobile steering system tools, and particularly relates to an automatic welding device for automobile steering system parts. The automatic welding device comprises a machine frame which is provided with a welding mold. The welding mold comprises a work table, the front face of the work table is rectangular, two welding electrodes are arranged on sliding frames respectively, and an electric control cabinet is arranged on the machine frame and connected with a double-column welder and a double-stroke locating cylinder. By means of the automatic welding device for the automobile steering system parts, automatic mechanical operation of the overall welding is achieved, efficiency is improved, collaborative operation through hands and feet is not needed, and risks are reduced.
Description
Technical field
The invention belongs to automobile steering system apparatus technical field, relate in particular to a kind of automobile steering system parts automatic welding device.
Background technology
Automobile steering system parts are used for automobile steering system.Current automobile steering system parts, in welding, are all to adopt artificial use standard twin columns welding machine operation.Artificial offhand, then uses pin foot-switch operated, completes the welding of workpiece.Because this workpiece has four pads, thus adopt artificial welding just need to weld four times, and need to be twin columns welding machine and pad capturing position respectively.This type of operation at present exists following major defect: the one, and, at the bottom of adopting manual operation operating efficiency; The 2nd,, job safety risk is high, offhand, floor push starts, and there is security risk in trick work compound; The 3rd,, welding quality low (not having fixture and control system to ensure) welding degree of protection is low, and welding slag splashes; The 4th,, can not effectively detect for making and the quality of workpiece itself.
Summary of the invention
The object of the invention is to solve above-described technical problem, a kind of efficient, safety is provided, can increases substantially the automated machine operating equipment of welding quality, its technical scheme is as follows:
Automobile steering system parts automatic welding device, comprise frame, it is characterized in that, described frame is provided with weld mold, described weld mold comprises workbench, the front of described workbench is a rectangle, is respectively provided with one slides frame on workbench near workbench two positions, long limit, and the inside bottom that slides frame offers L shaped groove; On workbench, be provided with two-pass location cylinder near the position of workbench one minor face, two-pass location cylinder is connected with welding work pieces seat by output shaft, welding work pieces seat comprises running sole and work rest, on work rest, offer workpiece groove, the two ends of running sole protrude from work rest and form the L shaped structure matching with the L shaped groove that slides frame, and welding work pieces seat is arranged at two by L shaped structure slip and slides between frame; In described frame, be positioned near another minor face place of workbench and be provided with workpiece fixing seat, described work holder is provided with the workpiece gland coaxial with workpiece; Described frame is provided with twin columns welding machine, and twin columns welding machine comprises two welding electrode heads, and two welding electrode heads are separately positioned on the top place of sliding frame; Described frame is provided with electric control box, and electric control box is connected with twin columns welding machine, two-pass location cylinder.
Optimal way is, a side place that is positioned at workpiece groove on the work rest of described welding work pieces seat is provided with holder, in holder, slides and is provided with slide block, and slide block is connected with L shaped fixture, and the bottom of L shaped fixture is provided with Workpiece clamping head, and Workpiece clamping head is positioned at the top place of workpiece groove; Holder is provided with slide block cylinder, and slide block cylinder is connected with slide block.
Optimal way is that described frame is provided with protective cover.
Automobile steering system parts automatic welding device provided by the invention, its beneficial effect is:
The present invention mainly passes through twin columns welding machine, weld mold, and electric control system has realized the automatic welding to whole automobile steering system parts.Thereby make whole welding realize automated machine operation, improved efficiency, do not need trick work compound, reduced risk simultaneously.This equipment also can carry out clamping and positioning by L shaped fixture and Workpiece clamping head to the workpiece that is arranged in workpiece groove under the promotion of slide block cylinder, thereby makes workpiece clamped, in welding, can not rock, and has improved the quality of welding.Whether meanwhile, Workpiece clamping head is folded in the folder hole in workpiece, can play the detection effect to workpiece folder hole, detect workpiece and workpiece folder hole is processed in the process of making, and whether the labor cost folder hole after processing is met the requirements and played detection effectiveness.This equipment is provided with protective cover simultaneously, has improved welding degree of protection, prevents from that welding slag from splashing to hurt employee.
Brief description of the drawings
Fig. 1 is schematic diagram of the present invention.
Fig. 2 is the schematic diagram of weld mold.
Fig. 3 is the schematic diagram that slides frame and welding work pieces seat.
Fig. 4 is the schematic diagram of L shaped fixture.
Detailed description of the invention
Illustrate embodiment below in conjunction with Fig. 1 to Fig. 4:
As shown in Figure 1, automobile steering system parts automatic welding device comprises frame 1, at the sidepiece of frame 1, electric control box 2 is set, in electric appliance control box 2, electrical apparatus control system is housed, electric control system is connected with twin columns welding machine 3, two-pass location cylinder, can control the motion of twin columns welding machine 3, two-pass location cylinder.Be provided with weld mold 5 and twin columns welding machine 3 at the top of frame 1, twin columns welding machine 3 is arranged on top, the both sides place of weld mold 5.Twin columns welding machine 3 comprises two welding electrode heads 31.The top of frame 1 is provided with protective cover 4, and twin columns welding machine 3, weld mold 5 are arranged on protective cover 4 inside.
As shown in Figures 2 and 3, weld mold 5 comprises workbench 51, and the front of workbench 51 is a rectangle, is respectively provided with one slides frame 52 on workbench 51 near workbench two positions, long limit, and the inside bottom that slides frame 52 offers L shaped groove 53; On workbench 51, be provided with two-pass location cylinder 54 near the position of workbench one minor face, two-pass location cylinder 54 is connected with welding work pieces seat 7 by output shaft 55, welding work pieces seat 7 comprises running sole 71 and work rest 72, on work rest 72, offer workpiece groove 73, the two ends of running sole 71 protrude from work rest 72 and form the L shaped structure 73 matching with the L shaped groove 53 that slides frame 52, and welding work pieces seat 7 is arranged at two by L shaped structure 73 slips and slides between frame 52; In described frame 1, be positioned near another minor face place of workbench 51 and be provided with workpiece fixing seat 8, described work holder 8 is provided with the workpiece gland 81 coaxial with workpiece; Two welding electrode heads 31 are separately positioned on the top place of sliding frame 52.
As shown in Figure 4, a side place that is positioned at workpiece groove 73 on the work rest 72 of welding work pieces seat 7 is provided with holder 9, and the interior slip of holder 9 is provided with slide block 91, and slide block 91 is connected with L shaped fixture 92, the bottom of L shaped fixture 92 is provided with Workpiece clamping head 93, and Workpiece clamping head 93 is positioned at the top place of workpiece groove 73; Holder 9 is provided with slide block cylinder 94, and slide block cylinder 94 is connected with slide block 91.
The present invention is in concrete operations, first workpiece is placed in workpiece groove, then opens switch, slide block cylinder drives slide block movement, thereby drive L shaped fixture to workpiece motion s, finally make Workpiece clamping head be plugged in the workpiece folder hole of workpiece and complete clamping and the detection effect to workpiece.Start two-pass location cylinder by control system, two-pass location cylinder-pushed workpiece welding base moves to workpiece fixing seat direction.When workpiece is nested into after workpiece gland, two-pass location cylinder enters into stop motion behind first this welding position.Now, twin columns welding starts two of workpiece welding positions to weld for the first time.Complete after welding for the first time, two-pass location cylinder starts again, drives workpiece welding base to the motion of workpiece fixing seat direction, stops until arriving welding position for the second time.Afterwards, welding is welded for the second time to latter two welding position of workpiece again.Complete after welding, two-pass location cylinder returns, and takes off workpiece just passable.
Process workpiece being clamped at Workpiece clamping head is also that the one of workpiece is detected, if Workpiece clamping head can enter into smoothly the folder hole of workpiece and clamp, the folder hole making that this workpiece is described is qualified, if Workpiece clamping head can not enter into the folder hole of workpiece or to the sandwiched of workpiece and when insecure, illustrate that the folder hole making of workpiece is underproof.
In actual operation, touch-screen 6 can also be set on protective cover 4, touch-screen 6 is connected with the electrical apparatus control system of electric appliance control box 2.Joining touch-screen is man machine operation interface, is convenient to realize operating personnel's manual operation, fault message maintenance etc.Pass through programming Control, sensor information on Real-time Collection weld jig, on weld jig, be equipped with inductor and sensor, according to action beat sequential programming Control, realize clamping workpiece--location--welding the 1st, 2 points-relocate-weld again 3, the 4 points--material returned.Order completes a beat action automatically.The touch-screen development system control work tempo time, be convenient to the information managements such as yield efficiency.
Claims (3)
1. automobile steering system parts automatic welding device, comprise frame, it is characterized in that, described frame is provided with weld mold, described weld mold comprises workbench, the front of described workbench is a rectangle, is respectively provided with one slides frame on workbench near workbench two positions, long limit, and the inside bottom that slides frame offers L shaped groove; On workbench, be provided with two-pass location cylinder near the position of workbench one minor face, two-pass location cylinder is connected with welding work pieces seat by output shaft, welding work pieces seat comprises running sole and work rest, on work rest, offer workpiece groove, the two ends of running sole protrude from work rest and form the L shaped structure matching with the L shaped groove that slides frame, and welding work pieces seat is arranged at two by L shaped structure slip and slides between frame; In described frame, be positioned near another minor face place of workbench and be provided with workpiece fixing seat, described work holder is provided with the workpiece gland coaxial with workpiece; Described frame is provided with twin columns welding machine, and twin columns welding machine comprises two welding electrode heads, and two welding electrode heads are separately positioned on the top place of sliding frame; Described frame is provided with electric control box, and electric control box is connected with twin columns welding machine, two-pass location cylinder.
2. automobile steering system parts automatic welding device as claimed in claim 1, it is characterized in that, a side place that is positioned at workpiece groove on the work rest of described welding work pieces seat is provided with holder, in holder, slide and be provided with slide block, slide block is connected with L shaped fixture, the bottom of L shaped fixture is provided with two Workpiece clamping heads, and Workpiece clamping head is positioned at the top place of workpiece groove; Holder is provided with slide block cylinder, and slide block cylinder is connected with slide block.
3. automobile steering system parts automatic welding device as claimed in claim 1, is characterized in that, described frame is provided with protective cover.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410176463.3A CN103934601B (en) | 2014-04-29 | 2014-04-29 | Automobile steering system parts automatic welding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410176463.3A CN103934601B (en) | 2014-04-29 | 2014-04-29 | Automobile steering system parts automatic welding device |
Publications (2)
Publication Number | Publication Date |
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CN103934601A true CN103934601A (en) | 2014-07-23 |
CN103934601B CN103934601B (en) | 2016-02-10 |
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Family Applications (1)
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CN201410176463.3A Active CN103934601B (en) | 2014-04-29 | 2014-04-29 | Automobile steering system parts automatic welding device |
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CN (1) | CN103934601B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105149752A (en) * | 2015-07-03 | 2015-12-16 | 胡齐秋 | Full-automatic welding equipment |
CN105312828A (en) * | 2014-07-29 | 2016-02-10 | 高桥金属制品(苏州)有限公司 | Welding fixture for automobile steering system |
Citations (7)
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CN202212681U (en) * | 2011-08-04 | 2012-05-09 | 上海拖拉机内燃机有限公司 | Arc welding fixture for tubular parts |
CN202291898U (en) * | 2011-10-14 | 2012-07-04 | 上汽通用五菱汽车股份有限公司 | Automatic welding device of automobile roof assembly |
KR20120074002A (en) * | 2010-12-27 | 2012-07-05 | 주식회사 게스템프카테크 | Jig changer |
CN102825374A (en) * | 2011-06-14 | 2012-12-19 | 深圳市鹏煜威科技有限公司 | Double-stroke welding device of copper-aluminum column resistance welder, and welding control method thereof |
CN103639625A (en) * | 2013-12-09 | 2014-03-19 | 北斗(广州)汽车装备有限公司 | Work station of welding system |
CN103737167A (en) * | 2013-12-20 | 2014-04-23 | 惠州市德赛电池有限公司 | Intelligent automatic resistance spot-welding device |
CN203843391U (en) * | 2014-04-29 | 2014-09-24 | 湖州剑力金属制品有限公司 | Device for automatically welding parts of automobile steering system |
-
2014
- 2014-04-29 CN CN201410176463.3A patent/CN103934601B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20120074002A (en) * | 2010-12-27 | 2012-07-05 | 주식회사 게스템프카테크 | Jig changer |
CN102825374A (en) * | 2011-06-14 | 2012-12-19 | 深圳市鹏煜威科技有限公司 | Double-stroke welding device of copper-aluminum column resistance welder, and welding control method thereof |
CN202212681U (en) * | 2011-08-04 | 2012-05-09 | 上海拖拉机内燃机有限公司 | Arc welding fixture for tubular parts |
CN202291898U (en) * | 2011-10-14 | 2012-07-04 | 上汽通用五菱汽车股份有限公司 | Automatic welding device of automobile roof assembly |
CN103639625A (en) * | 2013-12-09 | 2014-03-19 | 北斗(广州)汽车装备有限公司 | Work station of welding system |
CN103737167A (en) * | 2013-12-20 | 2014-04-23 | 惠州市德赛电池有限公司 | Intelligent automatic resistance spot-welding device |
CN203843391U (en) * | 2014-04-29 | 2014-09-24 | 湖州剑力金属制品有限公司 | Device for automatically welding parts of automobile steering system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105312828A (en) * | 2014-07-29 | 2016-02-10 | 高桥金属制品(苏州)有限公司 | Welding fixture for automobile steering system |
CN105149752A (en) * | 2015-07-03 | 2015-12-16 | 胡齐秋 | Full-automatic welding equipment |
Also Published As
Publication number | Publication date |
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CN103934601B (en) | 2016-02-10 |
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