CN103932336A - Pomegranate juice drink and production method thereof - Google Patents
Pomegranate juice drink and production method thereof Download PDFInfo
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- CN103932336A CN103932336A CN201410141780.1A CN201410141780A CN103932336A CN 103932336 A CN103932336 A CN 103932336A CN 201410141780 A CN201410141780 A CN 201410141780A CN 103932336 A CN103932336 A CN 103932336A
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- pomegranate
- juice
- parts
- sterilization
- bottle
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- AFSDNFLWKVMVRB-UHFFFAOYSA-N Ellagic acid Chemical compound OC1=C(O)C(OC2=O)=C3C4=C2C=C(O)C(O)=C4OC(=O)C3=C1 AFSDNFLWKVMVRB-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 235000013525 pomegranate juice Nutrition 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 241000219991 Lythraceae Species 0.000 claims abstract description 83
- 235000014360 Punica granatum Nutrition 0.000 claims abstract description 83
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 54
- 230000001954 sterilising effect Effects 0.000 claims abstract description 35
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 35
- 238000011049 filling Methods 0.000 claims abstract description 28
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims abstract description 17
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000005507 spraying Methods 0.000 claims abstract description 8
- 235000019640 taste Nutrition 0.000 claims abstract description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 24
- 239000000047 product Substances 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 239000002351 wastewater Substances 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 9
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 8
- 108010010803 Gelatin Proteins 0.000 claims description 8
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 8
- 229920000159 gelatin Polymers 0.000 claims description 8
- 239000008273 gelatin Substances 0.000 claims description 8
- 235000019322 gelatine Nutrition 0.000 claims description 8
- 235000011852 gelatine desserts Nutrition 0.000 claims description 8
- 239000001630 malic acid Substances 0.000 claims description 8
- 235000011090 malic acid Nutrition 0.000 claims description 8
- 230000005587 bubbling Effects 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 7
- 235000021552 granulated sugar Nutrition 0.000 claims description 7
- 235000019534 high fructose corn syrup Nutrition 0.000 claims description 7
- 239000012528 membrane Substances 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 7
- 238000009928 pasteurization Methods 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- IWHVCHNCTHGORM-UHDJGPCESA-M potassium;(e)-3-phenylprop-2-enoate Chemical compound [K+].[O-]C(=O)\C=C\C1=CC=CC=C1 IWHVCHNCTHGORM-UHDJGPCESA-M 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000001556 precipitation Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 201000010099 disease Diseases 0.000 claims description 3
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 241000607479 Yersinia pestis Species 0.000 claims description 2
- 235000013361 beverage Nutrition 0.000 claims description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 2
- 238000005304 joining Methods 0.000 claims description 2
- 239000002893 slag Substances 0.000 claims description 2
- 239000000796 flavoring agent Substances 0.000 abstract description 8
- 235000019634 flavors Nutrition 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 5
- 238000009776 industrial production Methods 0.000 abstract description 3
- 238000002372 labelling Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000000706 filtrate Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 235000016709 nutrition Nutrition 0.000 description 4
- 235000013305 food Nutrition 0.000 description 3
- 239000002932 luster Substances 0.000 description 3
- 230000035764 nutrition Effects 0.000 description 3
- CUXYLFPMQMFGPL-BGDVVUGTSA-N (9Z,11E,13Z)-octadecatrienoic acid Chemical compound CCCC\C=C/C=C/C=C\CCCCCCCC(O)=O CUXYLFPMQMFGPL-BGDVVUGTSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000005352 clarification Methods 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003075 phytoestrogen Substances 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 235000019614 sour taste Nutrition 0.000 description 2
- 235000019605 sweet taste sensations Nutrition 0.000 description 2
- 230000035922 thirst Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 208000005623 Carcinogenesis Diseases 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 206010012735 Diarrhoea Diseases 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 208000001132 Osteoporosis Diseases 0.000 description 1
- 206010033799 Paralysis Diseases 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 241001083505 Punica Species 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 241000607142 Salmonella Species 0.000 description 1
- 241000607768 Shigella Species 0.000 description 1
- 241000607764 Shigella dysenteriae Species 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 229930003451 Vitamin B1 Natural products 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000000840 anti-viral effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 235000019789 appetite Nutrition 0.000 description 1
- 230000036528 appetite Effects 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000003212 astringent agent Substances 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 235000019658 bitter taste Nutrition 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 230000036952 cancer formation Effects 0.000 description 1
- 231100000504 carcinogenesis Toxicity 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 208000001848 dysentery Diseases 0.000 description 1
- 244000079386 endoparasite Species 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229930182470 glycoside Natural products 0.000 description 1
- 150000002338 glycosides Chemical class 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004377 improving vision Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000002147 killing effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229960003512 nicotinic acid Drugs 0.000 description 1
- 235000001968 nicotinic acid Nutrition 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- -1 punicic acid Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 229940007046 shigella dysenteriae Drugs 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 208000011580 syndromic disease Diseases 0.000 description 1
- 229960003495 thiamine Drugs 0.000 description 1
- DPJRMOMPQZCRJU-UHFFFAOYSA-M thiamine hydrochloride Chemical compound Cl.[Cl-].CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N DPJRMOMPQZCRJU-UHFFFAOYSA-M 0.000 description 1
- CUXYLFPMQMFGPL-UYWAGRGNSA-N trichosanic acid Natural products CCCCC=C/C=C/C=CCCCCCCCC(=O)O CUXYLFPMQMFGPL-UYWAGRGNSA-N 0.000 description 1
- 235000010374 vitamin B1 Nutrition 0.000 description 1
- 239000011691 vitamin B1 Substances 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
- 239000011718 vitamin C Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
- A23L2/46—Preservation of non-alcoholic beverages by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
- A23L2/74—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration using membranes, e.g. osmosis, ultrafiltration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/84—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter using microorganisms or biological material, e.g. enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Water Supply & Treatment (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Zoology (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
The invention discloses pomegranate juice drink and a production method thereof. The pomegranate juice drink is characterized by being prepared from through the following processes: processing of fresh pomegranate fruit taken as raw materials, fruit crushing and juice extracting, rough filtration, heat treatment, enzymolysis and deastringency, fine filtration, allocation, sterilization, filling and sealing, inverted bottle sterilization and cooling, labeling and code spraying, and package; the clear pomegranate juice drink has flavor of pomegranate, and tastes delicious in sweetness and sourness. The method disclosed by the invention can realize industrial production on a large scale; the produced pomegranate drink is red, and clear and transparent; the pomegranate drink can be stored, circulated and sold at normal temperature, and is relatively long in shelf life.
Description
Technical field:
The present invention relates to a kind of pomegranate clear juice beverage and production method thereof, belong to food processing technology field.
Background technology
Pomegranate is Punicaceae Punica plant, and pomegranate is really described as " really strange, nine divisions of China in remote antiquity name fruit " all over the world, and nutrition is abundant especially.In juice of my pomegranate, contain abundant vitamin B1, B2, Vc and nicotinic acid, potassium and phytoestrogen, wherein ascorbic content than the high 1-2 of apple doubly, is highly profitable to human body.Particularly phytoestrogen receives much attention to the effect of the diseases such as female dimacteric syndrome, osteoporosis.Pomegranate is warm in nature, and taste is sweet or sour, have promote the production of body fluid to quench thirst, effect that relieving diarrhea with astringents, desinsection stop dysentery.Pomegranate contains the multiple organic acids such as punicic acid, can help digest absorption, improves a poor appetite; Pomegranate has obvious convergence, antibacterial, antiviral effect, and shigella dysenteriae is had to inhibition, killing action, and endoparasite is had to paralysis effect; The contained vitamin C of pomegranate and carrotene are all antioxidants, can prevent cell carcinogenesis, and energy prevention of arterial is atherosis; Pomegranate leaf can be made pomegranate tea, can moisturize and quench one's thirst, and as in order to wash eye, goes back materials for improving vision, eliminates eye illness.
In recent years, along with the research to juice of my pomegranate all over the world deepens continuously, juice of my pomegranate is widely used in food, medicine and cosmetic field gradually.Because China's pomegranate processing industry is started late, small scale, processing technology and equipment fall behind, and are restricting the development of industry always.As problems such as the easy brown stain of juice of my pomegranate, rear muddiness, nutrition loss, aromatic substance loss, cannot meet client's requirement, be the technical barrier of puzzlement manufacturing enterprise always.
Summary of the invention
The object of the invention is the defect for prior art, a kind of industrialized preparing process of pomegranate clear juice beverage is provided, be characterized in take that fresh pomegranate is really raw material, through raw material processing, broken juice, coarse filtration, heat treatment, enzymolysis and take away the puckery taste, smart filter, allotment, sterilization, filling and sealing, a kind of clarification type pomegranate drink with pomegranate characteristic flavor on basis, sweet and sour taste that bottle sterilization and cooling, cover mark coding, vanning technique produces that falls.Adopt the method, can large-scale industrial production, produce resulting pomegranate drink color and luster scarlet, clear, can preserve at normal temperatures, circulates and sell.
Object of the present invention is realized by following technical measures, and wherein said raw material umber, except specified otherwise, is parts by weight.
The raw material of pomegranate clear juice beverage is made by following component:
Wherein, malic acid and citric acid can not be zero simultaneously.
The production method of pomegranate clear juice beverage comprises the following steps:
(1) raw material is processed
Choose fresh, have no mechanical damage, ninety percent ripe more than, without disease and pest, without going mouldy, without rotten pomegranate fruit, manually pick up choosing and remove the impurity such as branches and leaves, pomegranate fruit is after bubbling service sink cleans, by skinning machine or manual method, remove crust, the pomegranate seed obtaining is transported to subsequent processing through conveyer belt;
(2) broken juice
Pomegranate seed is sent in continous way squeezer and carried out broken juice, make seed slag separated with pomegranate slurries;
(3) coarse filtration
Adopt duplex strainer to remove above-mentioned precipitation of squeezing the juice in the pomegranate slurries that obtain, filter bag aperture is 200～300 orders;
(4) heat treatment
The juice of my pomegranate that above-mentioned coarse filtration is obtained pumps into heat exchanger, in 90 ℃ of heat treatment 10～20s of temperature, is cooled to 42～47 ℃, pumps into enzymolysis heat insulation tank;
(5) enzymolysis and taking away the puckery taste
20～30 parts of gelatin solutions that is 1% by 0.05～0.2 part of pectase and concentration add in 1000 parts, above-mentioned heat treated pomegranate slurries, under the rotating speed of 10～20rpm, in 42～47 ℃ of reaction 1～3h of temperature;
(6) essence filter
Juice of my pomegranate after above-mentioned enzymolysis is first filtered with cloth envelop collector, and the aperture of filter bag is 0.8～5 μ m; With the hollow-fibre membrane essence filter of 0.15～0.45 μ m, thoroughly remove the precipitation in juice of my pomegranate again;
(7) allotment
By 4～7 parts of white granulated sugars, 1～2 part of HFCS, add the middle dissolving of purifying waste water after 50～60 parts of processing, after filtering, diatomite filter pumps in material-compound tank; Again 0～0.15 part of citric acid and 0～0.1 part of malic acid are added to the middle dissolving of purifying waste water after 10 parts of processing, after diatomite filter filters, pump in material-compound tank; 0.01～0.02 part of potassium cinnamate is water-soluble, adds material-compound tank; Then 10～30 parts of the juices of my pomegranate after essence filter are pumped into material-compound tank, add water and be settled to 100 parts, stir;
(8) sterilization
Adopt sterilizer to carry out high-temperature instantaneous sterilization the pomegranate juice after joining, in 93～95 ℃ of temperature, keep 10～15s; It is temporary that pomegranate juice after sterilization pumps into high-order finished pot insulation;
(9) filling and sealing
Adopt full-automatic heat bottle placer to carry out the cleaning and sterilization of bottle, the pomegranate juice after above-mentioned sterilization is filling, spiral cover sealing, filling temperature is 88～92, ℃ filling employing high temperature resistance polyester plastic bottle;
(10) bottle sterilization and cooling
By the pomegranate juice after above-mentioned filling, spiral cover sealing, through falling a bottle carrier chain, bottleneck and bottle cap are carried out to 50～70s re-pasteurization; In spraying cooling chamber, be cooled to below 35 ℃; Again through powerful drying machine drying surface moisture; In the enterprising portable lighter inspection of conveyer belt, reject substandard product;
(11) cover mark coding
After lamp inspection, adopt automatic trademark plastering machine, contracting marking machine to overlap mark, contracting mark to bottle, then adopt ink recorder spray printing date of manufacture and product batch number on bottle cap;
(11) cover mark coding
After lamp inspection, adopt automatic trademark plastering machine, contracting marking machine to overlap mark, contracting mark to bottle, then adopt ink recorder spray printing date of manufacture and product batch number on bottle cap;
(12) vanning
With manual type or automatic packing machine, pack, warehouse-in is finished product;
Performance test
The physical and chemical index of the product that the present invention obtains and sanitary index all detect by national standard detection method, and its physical and chemical index and sanitary index all meet national Its Relevant Technology Standards, and meet the following requirements:
Organoleptic indicator is as shown in Table 1 below, and physical and chemical index is as shown in Table 2 below, and sanitary index is as shown in Table 3 below.
The present invention has the following advantages:
1 adopts the mode of the after-baking of squeezing the juice, and plays softening, to go out enzyme and bacteria reducing triple function.Various enzymes in food composition are carried out to hot deactivation, be effectively suppressed at the factor that causes quality deterioration in process, especially effectively protect look; Pre-sterilizing effect is played in heat treatment, effectively suppresses the precipitation causing because of microbial action; Softening tissue, is conducive to the filtration of postorder and clarifies operation.
2 adopt zymolysis technique, add pectase to carry out enzymolysis, effectively reduce because pectin exists the sedimentation problem causing, and are conducive to the clarification of beverage.
3 adopt the puckery technology of glue, and what add gelatin effectively to remove to dissolve in fruit juice in the process of squeezing the juice causes bitter taste glycoside material, improve the mouthfeel of fruit drink.
4 adopt the comprehensive utilization of the technological means such as coarse filtration, heat treatment, enzymolysis and essence filter, have both guaranteed the clear of product, have retained to greatest extent again local flavor and the characteristic of product.
5 adopt high-temperature instantaneous sterilization technique, and nutritional labeling, the local flavor that can retain preferably pomegranate drink are not destroyed, and can reach effective sterilization effect again, extend shelf life of products.
6 the present invention are practically applicable to large-scale industrial production, and the product obtaining has local flavor and the nutrition of pomegranate, preserves at normal temperatures, circulates and sell, and has the longer shelf-life.
Accompanying drawing explanation
Fig. 1 is the process chart of pomegranate clear juice beverage production system.
1 pomegranate fruit, 2 raw materials are processed, 3 broken juices, 4 coarse filtration, 5 heat treatments, 6 enzymolysis and taking away the puckery taste, 7 essence filters, 8 allotments, 9 sterilizations, 10 filling and sealings, 11 fall bottle sterilizations and cooling, 12 cover mark codings, 13 vannings, 14 finished products.
The specific embodiment
Below by embodiment, the present invention is specifically described, is necessary to be pointed out that at this present embodiment is only used to further illustrate the present invention, can not be interpreted as limiting the scope of the invention.The person skilled in the art in this field can, according to the content of the invention described above, make some nonessential improvement and adjustment to the present invention.
Embodiment 1
Choose fresh pomegranate fruit, the pomegranate seed obtaining after manually picking up choosing, bubbling cleaning, removal crust is sent in spiral continous way squeezer and is carried out broken juice; The juice via hole diameter obtaining is that 300 objects utilize duplex strainer to filter; Filtrate pumps in heat exchanger, in 90 ℃ of heat treatment 10s of temperature, is cooled to 45 ℃, pumps into enzymolysis heat insulation tank; 20 parts of gelatin solutions that is 1% by 0.05 part of pectase and concentration add in 1000 parts, heat treated pomegranate slurries, under the rotating speed of 20rpm, in temperature 45 C reaction 1h; By the juice of my pomegranate after enzymolysis, with aperture, be first that 0.8 μ m cloth envelop collector filters, then filter by the hollow-fibre membrane essence of 0.15 μ m; By 4 parts of white granulated sugars, 2 parts of HFCSs, add the middle dissolving of purifying waste water after 35 parts of processing, after filtering, diatomite filter pumps in material-compound tank; 0.15 part of citric acid is added to the middle dissolving of purifying waste water after 20 parts of processing, after diatomite filter filters, pump in material-compound tank; 0.02 part of potassium cinnamate is water-soluble, adds material-compound tank; Again 30 parts of the juices of my pomegranate after essence filter are pumped into material-compound tank, add water and be settled to 100 parts, stir; The pomegranate juice of allotment adopts tubular type sterilizer to carry out high-temperature instantaneous sterilization, in 95 ℃ of temperature, keeps 10s; Adopt full-automatic heat bottle placer to carry out the cleaning and sterilization of bottle, the pomegranate juice after above-mentioned sterilization is filling, spiral cover sealing, filling temperature is 88 ℃, filling employing high temperature resistance polyester plastic bottle; After spiral cover, through falling a bottle carrier chain, bottleneck and bottle cap are carried out to 70s re-pasteurization; Through spraying cooling, powerful dry, after lamp inspection, cover mark, contracting mark, imprinting; With manual type or automatic packing machine, pack, warehouse-in is finished product.
Embodiment 2
Choose fresh pomegranate fruit, the pomegranate seed obtaining after manually picking up choosing, bubbling cleaning, removal crust is sent in spiral continous way squeezer and is carried out broken juice; The juice via hole diameter obtaining is that 200 objects utilize duplex strainer to filter; Filtrate pumps in heat exchanger, in 90 ℃ of heat treatment 20s of temperature, is cooled to 42 ℃, pumps into enzymolysis heat insulation tank; 30 parts of gelatin solutions that is 1% by 0.2 part of pectase and concentration add in 1000 parts, heat treated pomegranate slurries, under the rotating speed of 10rpm, in 42 ℃ of reaction 3h of temperature; By the juice of my pomegranate after enzymolysis, with aperture, be first that 5 μ m cloth envelop collectors filter, then filter by the hollow-fibre membrane essence of 0.45 μ m; By 7 parts of white granulated sugars, 1 part of HFCS, add the middle dissolving of purifying waste water after 35 parts of processing, after filtering, diatomite filter pumps in material-compound tank; 0.1 part of malic acid is added to the middle dissolving of purifying waste water after 20 parts of processing, after diatomite filter filters, pump in material-compound tank; 0.01 part of potassium cinnamate is water-soluble, add material-compound tank; Again 10 parts of the juices of my pomegranate after essence filter are pumped into material-compound tank, add water and be settled to 100 parts, stir; The pomegranate juice of allotment adopts tubular type sterilizer to carry out high-temperature instantaneous sterilization, in 93 ℃ of temperature, keeps 15s; Adopt full-automatic heat bottle placer to carry out the cleaning and sterilization of bottle, the pomegranate juice after above-mentioned sterilization is filling, spiral cover sealing, filling temperature is 92 ℃, filling employing high temperature resistance polyester plastic bottle; After spiral cover, through falling a bottle carrier chain, bottleneck and bottle cap are carried out to 50s re-pasteurization; Through spraying cooling, powerful dry, after lamp inspection, cover mark, contracting mark, imprinting; With manual type or automatic packing machine, pack, warehouse-in is finished product.
Embodiment 3
Choose fresh pomegranate fruit, the pomegranate seed obtaining after manually picking up choosing, bubbling cleaning, removal crust is sent in spiral continous way squeezer and is carried out broken juice; The juice via hole diameter obtaining is that 250 objects utilize duplex strainer to filter; Filtrate pumps in heat exchanger, in 90 ℃ of heat treatment 15s of temperature, is cooled to 47 ℃, pumps into enzymolysis heat insulation tank; 25 parts of gelatin solutions that is 1% by 0.1 part of pectase and concentration add in 1000 parts, heat treated pomegranate slurries, under the rotating speed of 15rpm, in 47 ℃ of reaction 2h of temperature; By the juice of my pomegranate after enzymolysis, with aperture, be first that 2 μ m cloth envelop collectors filter, then filter by the hollow-fibre membrane essence of 0.22 μ m; By 5 parts of white granulated sugars, 2 parts of HFCSs, add the middle dissolving of purifying waste water after 30 parts of processing, after filtering, diatomite filter pumps in material-compound tank; 0.1 part of citric acid and 0.05 part of malic acid are added to the middle dissolving of purifying waste water after 25 parts of processing, after diatomite filter filters, pump in material-compound tank; 0.015 part of potassium cinnamate is water-soluble, add material-compound tank; Again 20 parts of the juices of my pomegranate after essence filter are pumped into material-compound tank, add water and be settled to 100 parts, stir; The pomegranate juice of allotment adopts tubular type sterilizer to carry out high-temperature instantaneous sterilization, in 94 ℃ of temperature, keeps 13s; Adopt full-automatic heat bottle placer to carry out the cleaning and sterilization of bottle, the pomegranate juice after above-mentioned sterilization is filling, spiral cover sealing, filling temperature is 90 ℃, filling employing high temperature resistance polyester plastic bottle; After spiral cover, through falling a bottle carrier chain, bottleneck and bottle cap are carried out to 60s re-pasteurization; Through spraying cooling, powerful dry, after lamp inspection, cover mark, contracting mark, imprinting; With manual type or automatic packing machine, pack, warehouse-in is finished product.
Embodiment 4
Choose fresh pomegranate fruit, the pomegranate seed obtaining after manually picking up choosing, bubbling cleaning, removal crust is sent in spiral continous way squeezer and is carried out broken juice; The juice via hole diameter obtaining is that 200 objects utilize duplex strainer to filter; Filtrate pumps in heat exchanger, in 90 ℃ of heat treatment 17s of temperature, is cooled to 45 ℃, pumps into enzymolysis heat insulation tank; 23 parts of gelatin solutions that is 1% by 0.15 part of pectase and concentration add in 1000 parts, heat treated pomegranate slurries, under the rotating speed of 18rpm, in temperature 45 C reaction 1.5h; By the juice of my pomegranate after enzymolysis, with aperture, be first that 5 μ m cloth envelop collectors filter, then filter by the hollow-fibre membrane essence of 0.45 μ m; By 6 parts of white granulated sugars, 1.5 parts of HFCSs, add the middle dissolving of purifying waste water after 33 parts of processing, after filtering, diatomite filter pumps in material-compound tank; 0.12 part of citric acid and 0～0.03 part of malic acid are added to the middle dissolving of purifying waste water after 25 parts of processing, after diatomite filter filters, pump in material-compound tank; 0.017 part of potassium cinnamate is water-soluble, add material-compound tank; Again 15 parts of the juices of my pomegranate after essence filter are pumped into material-compound tank, add water and be settled to 100 parts, stir; The pomegranate juice of allotment adopts tubular type sterilizer to carry out high-temperature instantaneous sterilization, in 93 ℃ of temperature, keeps 13s; Adopt full-automatic heat bottle placer to carry out the cleaning and sterilization of bottle, the pomegranate juice after above-mentioned sterilization is filling, spiral cover sealing, filling temperature is 89 ℃, filling employing high temperature resistance polyester plastic bottle; After spiral cover, through falling a bottle carrier chain, bottleneck and bottle cap are carried out to 65s re-pasteurization; Through spraying cooling, powerful dry, after lamp inspection, cover mark, contracting mark, imprinting; With manual type or automatic packing machine, pack, warehouse-in is finished product.
Embodiment 5
Choose fresh pomegranate fruit, the pomegranate seed obtaining after manually picking up choosing, bubbling cleaning, removal crust is sent in spiral continous way squeezer and is carried out broken juice; The juice via hole diameter obtaining is that 300 objects utilize duplex strainer to filter; Filtrate pumps in heat exchanger, in 90 ℃ of heat treatment 13s of temperature, is cooled to 44 ℃, pumps into enzymolysis heat insulation tank; 27 parts of gelatin solutions that is 1% by 0.12 part of pectase and concentration add in 1000 parts, heat treated pomegranate slurries, under the rotating speed of 12r/min, in 44 ℃ of reaction 2.5h of temperature; By the juice of my pomegranate after enzymolysis, with aperture, be first that 0.8 μ m cloth envelop collector filters, then filter by the hollow-fibre membrane essence of 0.15 μ m; By 5.5 parts of white granulated sugars, 1.8 parts of HFCSs, add the middle dissolving of purifying waste water after 32 parts of processing, after filtering, diatomite filter pumps in material-compound tank; 0.05 part of citric acid and 0.08 part of malic acid are added to the middle dissolving of purifying waste water after 23 parts of processing, after diatomite filter filters, pump in material-compound tank; 0.013 part of potassium cinnamate is water-soluble, add material-compound tank; Again 25 parts of the juices of my pomegranate after essence filter are pumped into material-compound tank, add water and be settled to 100 parts, stir; The pomegranate juice of allotment adopts tubular type sterilizer to carry out high-temperature instantaneous sterilization, in 95 ℃ of temperature, keeps 12s; Adopt full-automatic heat bottle placer to carry out the cleaning and sterilization of bottle, the pomegranate juice after above-mentioned sterilization is filling, spiral cover sealing, filling temperature is 91 ℃, filling employing high temperature resistance polyester plastic bottle; After spiral cover, through falling a bottle carrier chain, bottleneck and bottle cap are carried out to 55s re-pasteurization; Through spraying cooling, powerful dry, after lamp inspection, cover mark, contracting mark, imprinting; With manual type or automatic packing machine, pack, warehouse-in is finished product.
Table 1 pomegranate clear juice beverage organoleptic indicator
| Project | Index |
| Color and luster | Be cerise or rare redness, color and luster uniformity |
| Smell and flavour | There is the distinctive smell of pomegranate and flavour local flavor, sweet and sour taste, free from extraneous odour |
| Tissue morphology | Transparent, uniform liquid, without precipitation |
| Impurity | Without the visible exogenous impurity of naked eyes |
Table 2 pomegranate clear juice beverage physical and chemical index
| Project | Index |
| Soluble solid (20 ℃ of compound microcapsules)/(g/100g) >= | 4.5 |
| Total acid (with citrometer)/(g/100g) >= | 0.1 |
| Total arsenic (in As)/(mg/L)≤ | 0.2 |
| Plumbous (in pb)/(mg/L)≤ | 0.05 |
| Copper (in Cu)/(mg/L)≤ | 5.0 |
| Sulfur dioxide residual quantity (SO 2）/（mg/kg）≤ | 10 |
| Food additives | The regulation that meets GB2760 |
Table 3 pomegranate clear juice beverages health index
| Project | Index |
| Total plate count/(cfu/mL)≤ | 100 |
| Coliform/(MPN/100mL)≤ | 3 |
| Mould/(cfu/mL)≤ | 20 |
| Yeast/(cfu/mL)≤ | 20 |
| Pathogenic bacteria (referring to salmonella, Shigella, staphylococcus aureus) | Must not detect |
Claims (2)
1. a pomegranate clear juice beverage, is characterized in that the raw material of this beverage is made by following component, counts by weight:
Wherein, malic acid and citric acid can not be zero simultaneously.
2. the production method of pomegranate clear juice beverage as claimed in claim 1, is characterized in that the method comprises the following steps:
(1) raw material is processed
Choose fresh, have no mechanical damage, ninety percent ripe more than, without disease and pest, without going mouldy, without rotten pomegranate fruit, manually pick up choosing and remove the impurity such as branches and leaves, pomegranate fruit is after bubbling service sink cleans, by skinning machine or manual method, remove crust, the pomegranate seed obtaining is transported to subsequent processing through conveyer belt;
(2) broken juice
Pomegranate seed is sent in continous way squeezer and carried out broken juice, make seed slag separated with pomegranate slurries;
(3) coarse filtration
Adopt duplex strainer to remove above-mentioned precipitation of squeezing the juice in the pomegranate slurries that obtain, filter bag aperture is 200～300 orders;
(4) heat treatment
The juice of my pomegranate that above-mentioned coarse filtration is obtained pumps into heat exchanger, in 90 ℃ of heat treatment 10～20s of temperature, is cooled to 42～47 ℃, pumps into enzymolysis heat insulation tank;
(5) enzymolysis and taking away the puckery taste
20～30 parts of gelatin solutions that is 1% by 0.05～0.2 part of pectase and concentration add in 1000 parts, above-mentioned heat treated pomegranate slurries, under the rotating speed of 10～20rpm, in 42～47 ℃ of reaction 1～3h of temperature;
(6) essence filter
Juice of my pomegranate after above-mentioned enzymolysis is first filtered with cloth envelop collector, and the aperture of filter bag is 0.8～5 μ m; With the hollow-fibre membrane essence filter of 0.15～0.45 μ m, thoroughly remove the precipitation in juice of my pomegranate again;
(7) allotment
By 4～7 parts of white granulated sugars, 1～2 part of HFCS, add the middle dissolving of purifying waste water after 50～60 parts of processing, after filtering, diatomite filter pumps in material-compound tank; Again 0～0.15 part of citric acid and 0～0.1 part of malic acid are added to the middle dissolving of purifying waste water after 10 parts of processing, after diatomite filter filters, pump in material-compound tank; 0.01～0.02 part of potassium cinnamate is water-soluble, adds material-compound tank; Then 10～30 parts of the juices of my pomegranate after essence filter are pumped into material-compound tank, add water and be settled to 100 parts, stir;
(8) sterilization
Adopt sterilizer to carry out high-temperature instantaneous sterilization the pomegranate juice after joining, in 93～95 ℃ of temperature, keep 10～15s; It is temporary that pomegranate juice after sterilization pumps into high-order finished pot insulation;
(9) filling and sealing
Adopt full-automatic heat bottle placer to carry out the cleaning and sterilization of bottle, the pomegranate juice after above-mentioned sterilization is filling, spiral cover sealing, filling temperature is 88～92, ℃ filling employing high temperature resistance polyester plastic bottle;
(10) bottle sterilization and cooling
By the pomegranate juice after above-mentioned filling, spiral cover sealing, through falling a bottle carrier chain, bottleneck and bottle cap are carried out to 50～70s re-pasteurization; In spraying cooling chamber, be cooled to below 35 ℃; Again through powerful drying machine drying surface moisture; In the enterprising portable lighter inspection of conveyer belt, reject substandard product;
(11) cover mark coding
After lamp inspection, adopt automatic trademark plastering machine, contracting marking machine to overlap mark, contracting mark to bottle, then adopt ink recorder spray printing date of manufacture and product batch number on bottle cap;
(12) vanning
With manual type or automatic packing machine, pack, warehouse-in is finished product;
The umber of each raw material, except specified otherwise, is parts by weight above.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104664507A (en) * | 2015-03-18 | 2015-06-03 | 中国林业科学研究院林产化学工业研究所 | Preparation method of pure natural pomegranate beverage |
| CN104939229A (en) * | 2015-06-01 | 2015-09-30 | 山东穆拉德生物医药科技有限公司 | Preparation method of pomegranate juice beverage |
| CN106107274A (en) * | 2016-06-29 | 2016-11-16 | 芜湖杨燕制药有限公司 | A kind of sterile filling juice production technique |
| CN112075557A (en) * | 2020-09-10 | 2020-12-15 | 山东美果来食品有限公司 | Preparation method of pomegranate red ginseng drink |
| CN112515067A (en) * | 2020-12-14 | 2021-03-19 | 合肥工业大学 | Processing method of pomegranate juice with low loss of plant polyphenol and anthocyanin |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101491364B (en) * | 2009-02-26 | 2012-07-04 | 河南景源果业有限责任公司 | Color protection method of guava juice |
| CN103598644A (en) * | 2013-11-17 | 2014-02-26 | 陶峰 | Pomegranate beverage and preparation method thereof |
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2014
- 2014-04-10 CN CN201410141780.1A patent/CN103932336B/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104664507A (en) * | 2015-03-18 | 2015-06-03 | 中国林业科学研究院林产化学工业研究所 | Preparation method of pure natural pomegranate beverage |
| CN104939229A (en) * | 2015-06-01 | 2015-09-30 | 山东穆拉德生物医药科技有限公司 | Preparation method of pomegranate juice beverage |
| CN106107274A (en) * | 2016-06-29 | 2016-11-16 | 芜湖杨燕制药有限公司 | A kind of sterile filling juice production technique |
| CN112075557A (en) * | 2020-09-10 | 2020-12-15 | 山东美果来食品有限公司 | Preparation method of pomegranate red ginseng drink |
| CN112515067A (en) * | 2020-12-14 | 2021-03-19 | 合肥工业大学 | Processing method of pomegranate juice with low loss of plant polyphenol and anthocyanin |
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| CN103932336B (en) | 2015-12-09 |
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