CN103924631B - Multipurpose integrated plastic supports module and splicing structure thereof - Google Patents

Multipurpose integrated plastic supports module and splicing structure thereof Download PDF

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Publication number
CN103924631B
CN103924631B CN201410166262.5A CN201410166262A CN103924631B CN 103924631 B CN103924631 B CN 103924631B CN 201410166262 A CN201410166262 A CN 201410166262A CN 103924631 B CN103924631 B CN 103924631B
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China
Prior art keywords
splicing structure
basic
module
support module
plastic support
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Expired - Fee Related
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CN201410166262.5A
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CN103924631A (en
Inventor
章军
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Anhui Lv Jian Science And Technology Ltd
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Anhui Lv Jian Science And Technology Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/108Rainwater harvesting

Abstract

The invention discloses multipurpose integrated plastic and support module and splicing structure thereof. Multipurpose integrated plastic supports substrate and the support tube that module includes making with polypropylene plastics integrated injection molding; Support tube is the positive truncated rectangular pyramids cylinder that big top, bottom is little, and the edge of positive truncated rectangular pyramids cylinder bottom end opening and opening is connected with substrate one, and the top of positive truncated rectangular pyramids cylinder is provided with the connection straight pin of evagination and through connection cylindrical slot; 9 support tubes become matrix form to be arranged on substrate with equidistant intervals to be constituted basic plastic support module, and the bottom surface of substrate is provided with the cylindrical slot connected, and substrate is formed around frame, and frame is respectively equipped with connection I-shaped groove and the I-shaped pin stretched out. The splicing structure of above-mentioned plastic support module includes basic splicing structure, orthogonal splicing structure and dislocation splicing structure. The plastic entity volume of the present invention only accounts for the 4.5% of supporting and space, and space availability ratio reaches 95.5%, and manufacturing cost is relatively low.

Description

Multipurpose integrated plastic supports module and splicing structure thereof
Technical field
The present invention relates to a kind of multipurpose integrated plastic and support module and splicing structure thereof.
Background technology
Plastic support module purposes is very extensive, such as: urban rainwater collection utilize the construction of module collection pond, city flood discharge module cistern construction, agricultural green house of vegetables water-saving irrigation module cistern construction, need temporarily the setting up of large-scale stage venue in business performance, at the greening of building roof and the vegetation plantation of hanging garden of city and insulation support system etc.
Existing plastic support module is planar design mostly, is undertaken the planar structure module of several monolithics in use assembling formation space module construction unit, is repeatedly assembled into utilizable structure space again through space structure unit. The space availability ratio of plastic support module is typically in about 92%, and the carrying of composition space structure is typically in about 20t. Plastic support module assembling process is complex, and the defective mounting of planar module is bigger through repeatedly accumulating the impact of the carrying on space structure. Further, since space structure is repeatedly combined by several piece planar structure module, disposable input is relatively big, and manufacturing cost is bigger.
Chinese Patent Application No. 201210409672.9 discloses and a kind of be built in rain/sewage collection and process the combined support module in variable-volume matrix container, by substrate with arrange that on it, some support columns combine. Setting bar shaped locating slot and permeable hole on the cylinder of support column, support column bottom periphery sets column base; Substrate is grid structure, and its front is provided with the column base chamber that the column base with support column matches, and the back side of substrate is provided with the bar shaped positioning bar that the locating slot with cylinder matches. It is disadvantageous in that: 1) adopts split-type structural, is installed on the column base chamber of substrate by the column base of support column during use, and integrally-built fastness is poor and must use after one_to_one corresponding assembling; 2) single support module adopts the locating slot of bar shaped and positioning bar to be connected with each other, and it is more weak along the attachment force of locating slot Yu the length direction of positioning bar, easily loosens when moving especially and falls apart; 3) supporting adopts the locating slot of bar shaped and positioning bar to be connected with each other between module, and the load-carrying properties of side are poor, is subject to side load and easily causes and support that module is integrally-built to collapse; 4) connected by the concavo-convex notch assembly on supporting die block length limit between same aspect supporting die block, the assemblage gap 2mm left between concavo-convex notch, 0.5% shrinkage factor according to modified polypropylene material self, supporting module because the contraction distortion amount of material is much larger than assemblage gap, construction and installation difficulty is bigger.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of multipurpose integrated plastic and supports module.
The another one technical problem that the invention solves the problems that is to provide a kind of multipurpose integrated plastic and supports the splicing structure of module.
Supporting module for multipurpose integrated plastic, the technical solution used in the present invention is: including substrate and support tube, substrate and support tube polypropylene plastics integrated injection molding are made; Support tube is that big top, bottom is little and the positive truncated rectangular pyramids cylinder of inner chamber hollow, the edge of positive truncated rectangular pyramids cylinder bottom end opening and opening is connected with substrate one, and the top of positive truncated rectangular pyramids cylinder cylinder is provided with the connection straight pin of evagination and through connection cylindrical slot; 9 support tubes become matrix form to be arranged on substrate with equidistant intervals to be constituted basic plastic support module, and the bottom surface of substrate is provided with the cylindrical slot connected, and substrate is formed around frame, and frame is respectively equipped with connection I-shaped groove and the I-shaped pin stretched out.
As preferably, being set to wavy sidewalls in the middle part of the positive truncated rectangular pyramids cylinder lateral wall of support tube.
As preferably, the positive truncated rectangular pyramids cylinder inboard wall of support tube is provided with the reinforcement of projection, and reinforcement extends downwardly into the 1/2 of positive truncated rectangular pyramids cylinder height from the top of support tube.
As preferably, basic plastic support module size is 600mm × 600mm × 235mm.
Multipurpose integrated plastic being supported to the splicing structure of module, the technical solution used in the present invention is: include basic splicing structure, orthogonal splicing structure and dislocation splicing structure;
Basic splicing structure is all the prone basic plastic support module in the end by plural number block and is formed by fixedly connecting in Tenon mode by I-shaped groove on I-shaped pin on frame and adjacent basic plastic support module frame;
Orthogonal splicing structure be by plural number the basic plastic support module of block up and down successively overlapping arrangement form; Wherein the first floor is formed by connecting with basic splicing structure for plural number block basic plastic support module; The second layer is that the basic splicing structure of the basic plastic support module with the first floor is for benchmark, half-twist also overturns the top of 180 ° of basic plastic support modules making upper and lower two layers to top, and the straight pin and the cylindrical slot that are arranged by basic plastic support module top are fixed docking in Tenon mode; The splicing structure that the splicing structure of third layer and above basic plastic support module be identical splicing structure, even level is identical according to odd-level carries out assembling combination;
Dislocation splicing structure by plural number the basic plastic support module of block up and down successively overlapping arrangement form; Wherein the first floor is formed by connecting with basic splicing structure for plural number block basic plastic support module; The second layer is that the basic splicing structure of the basic plastic support module with the first floor is for benchmark, offset 1/2 distance along 2 adjacent supports cylinder axis lines 45 ° oblique and carry out dislocation assembly, be fixedly connected in Tenon mode with cylindrical slot on substrate by the straight pin on basic plastic support module top; The splicing structure that the splicing structure of third layer and above basic plastic support module be identical splicing structure, even level is identical according to odd-level carries out assembling combination.
As preferably, being positioned at the orthogonal splicing structure splicing structure that be set to the orthogonal splicing structure second layer unified with the basic plastic support module of the top layer of dislocation splicing structure so that the bottom surface of basic plastic support module substrate is upwards, in order to install top board little module.
The invention has the beneficial effects as follows:
Product has the space structure of integration, and concision and compact, by the combination of the different assembled pattern of basic module, it becomes possible to form the space structure needing to support; Wherein the entity space of plastics is only the 4.5% of supporting and space, and space availability ratio reaches 95.5%, and materials are few and supporting and space big, and manufacturing cost is relatively low.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the basic plastic support module front view that multipurpose integrated plastic of the present invention supports module embodiments.
Fig. 2 is the partial sectional view of Fig. 1.
Fig. 3 is the basic plastic support module top view that multipurpose integrated plastic of the present invention supports module embodiments.
Fig. 4 is the basic assembled schematic diagram that multipurpose integrated plastic of the present invention supports module embodiments.
Fig. 5 is the orthogonal assembled schematic diagram that multipurpose integrated plastic of the present invention supports module embodiments.
Fig. 6 is the dislocation assembly schematic diagram that multipurpose integrated plastic of the present invention supports module embodiments.
In figure, 1-substrate, 2-support tube, 3-cylinder slotted eye, 4-straight pin, 5-bottom surface cylinder groove, 6-I-shaped pin, 7-I-shaped groove, 8-reinforcement.
Detailed description of the invention
Fig. 1 is that a kind of multipurpose integrated plastic supports module, substrate 1 and support tube 2 combine. Support tube 2 is that big top, bottom is little and the positive truncated rectangular pyramids cylinder of inner chamber hollow, and the edge of positive truncated rectangular pyramids cylinder bottom end opening and opening is connected with substrate one, and the top of positive truncated rectangular pyramids cylinder is provided with the connection straight pin 4 of evagination and through connection cylinder slotted eye 3.
In order to increase the bearing capacity of basic plastic support module, the sidewall at positive truncated rectangular pyramids cylinder is set to corrugated reinforced sidewall.
Additionally confirm through following pressurized tests, illustrate that the sidewall of plastic support module produces maximum distortion at distance end face 1/3 At The Height because of pressurized, illustrate that the destruction position of plastic support module is substantially at as distance end face 1/3 At The Height. As in figure 2 it is shown, the present embodiment is respectively provided with 3 reinforcements 8 extending to cylinder height 1/2 from top on the inwall four sides of positive truncated rectangular pyramids cylinder.
The pressurized tests of plastic support module:
By the basic downward end face of plastic support module bottom surface upwards, it is positioned on the weighted platform of pressure testing machine, installs one piece of load plate additional in the end face straight pin position of plastic support module, by pressure testing machine, load plate is carried out load test. Result of the test is: along with pressure strengthens, the deflection of plastic support module increases therewith, when the carrying of plastic support module reaches capacity, the deflection of plastic support module also reaches maximum, plastic support module cracks at distance end face 1/3 At The Height or ruptures, and plastic support module loses bearing capacity. Owing to the destruction position of plastic support module is substantially at as apart from end face 1/3 At The Height, illustrating that plastic support module is herein because the deformation of pressurized generation is maximum, for the weakness of structure.
In figure 3,9 support tubes 2 become matrix form to arrange on substrate 1 with equidistant intervals, constitute basic plastic support module, substrate 1 is provided with the bottom surface cylinder groove 5 connected, substrate is formed around frame, and frame is respectively equipped with the connection I-shaped groove 7 of equally distributed indent and the connection I-shaped pin 6 stretched out.
Substrate 1 and the support tube 2 of above-mentioned plastic support module are the particle adopting polypropylene and pack portion glass fibre, and then hot integrated through injection molding is made.
Below to build rainwater-collecting module pond, 3 kinds of splicing structure patterns of basic plastic support module are described:
(1) basic splicing structure: as shown in Figure 4, the connection I-shaped pin 6 on substrate 1 frame be connected the plastic support module being used for being connected to become multiple basic plastic support modules by mutual assembly one full wafer with I-shaped groove 7. Time assembled, connect fixing with joinery and its construction by the I-shaped pin of adjacent basic plastic support module and I-shaped groove, it is ensured that the connection of multiple basic plastic support modules is fixed and locus, in order to plastic support module entirety bearing load.
(2) orthogonal splicing structure: as it is shown in figure 5, top is spliced by cylinder slotted eye 3 and straight pin 4 by levels basic plastic support module by the top of basic for upper strata plastic support module Yu the basic plastic support module of lower floor. During splicing, fixed by the mortise-tenon joint of straight pin and cylinder slotted eye between the top of the basic plastic support module in the top of upper strata basic plastic support module and lower floor, ensure that the connection of basic plastic support module is fixed and locus, in order to plastic support module entirety bearing load.
The concrete assembling method in rainwater-collecting module pond: the basic plastic support module of the first floor adopts basic splicing structure; The plastic support module of the second layer for benchmark half-twist with the plastic support module of the first floor and overturns 180 ° and carries out assembly, arrange Tenon by plastic support module top to be fixedly connected, according to the one side being first assemblied with I-shaped cotter way mouth, one side of assembled I-shaped notch again, by the one side in rainwater-collecting module pond first additionally while carrying out assembly, it is ensured that adjacent plastic support module is put in place by the connection of I-shaped cotter way. The same first floor of assembling method of the plastic support module of third layer, the same second layer of assembling method of the plastic support module of the 4th layer, plastic support module below carries out assembling combination according to the identical assembling method of the identical even level of odd-level.
(3) dislocation splicing structure: as shown in Figure 6, by the cylinder slotted eye 5 of the straight pin 4 of levels basic plastic support module and the substrate bottom surface substrate bottom surface by the top of basic for upper strata plastic support module Yu the basic plastic support module of lower floor, or overlying plastic supports the substrate bottom surface of module and is connected with the top assembly of lower floor plastic support module. When dislocation is assembled, fixed by the mortise-tenon joint on the top of basic plastic support module and substrate bottom surface straight pin and cylinder slotted eye, it is ensured that the connection of plastic support module is fixed and locus, in order to plastic support module entirety bearing load.
The concrete assembling method in rainwater-collecting module pond: the plastic support module bottom surface of the first floor is downward, according to the one side being first assemblied with notch, one side of assembled I-shaped pin again, plastic support module carries out assembly according to same direction and angle, it is ensured that plastic support module is put in place by the connection of I-shaped cotter way. The assembled quantity of first floor plastic support module designs according to the volume of rainwater collection pool to be determined; The plastic support module of the second layer is assembled for benchmark to the support cylinder size dislocation of the axis of symmetry direction skew 1/2 of 45 ° with the plastic support module of the first floor, arrange Tenon by plastic support module top and ground to be fixedly connected, equally also according to the one side being first assemblied with notch, one side of assembled I-shaped pin again, plastic support module carries out assembly according to same direction and angle, it is ensured that adjacent plastic support module is put in place by the connection of I-shaped cotter way. The same first floor of assembling method of the plastic support module of third layer, the plastic support same second layer of module assembling method of the 4th layer, plastic support module below carries out assembling combination according to the identical assembling method of the identical even level of odd-level.
(4) splicing structure of the plastic support module of above-mentioned orthogonal splicing structure and dislocation splicing structure top layer: for ensureing plastic support module substrate bottom surface upwards, in order to install top board little module, the splicing structure of the unified second layer for orthogonal splicing structure.
In the present embodiment, the globality in the rainwater-collecting module pond that dislocation splicing structure is built is better, and what be suitable for big volume utilizes space item. Shortcoming is: basic plastic support module dislocation assembly, not in one plane, odd-level differs the support cylinder size of 1/2 to the surrounding of basic plastic support module with even level, is unfavorable for that side carries.
The rainwater-collecting module pond surrounding of orthogonal splicing structure construction in the same plane, then is equipped with side board, it is possible to increase the side compressive property in module pond. Its shortcoming is: plastic support module construction operation is more, and relative efficiency of construction is not high.
The feature of the present embodiment is as follows:
(1) plastic support module adopts polypropylene and pack portion glass fibre to make particle injection moulding and make, and its raw material is environment-friendly products, and surrounding enviroment are not polluted, and can reuse;
(2) by raw-material various combination proportioning, it is possible to obtain different material mechanical performances, the raw material of plastic support module passes through hot injection molding process, and production and processing is simple;
(3) plastic support module can recycle, and the raw material of plastic module can also utilize recycled material, energy-conserving and environment-protective;
(4) the maximum carrying of space structure dressed up by basic plastic support module spliced is up to 40t, it is possible to meet the instructions for use of different purposes.
Invention described above embodiment, is not intended that limiting the scope of the present invention. Any amendment, equivalent replacement and improvement etc. made within the spirit and principles in the present invention, should be included within the claims of the present invention.

Claims (6)

1. multipurpose integrated plastic supports module, and including substrate and support tube, described substrate and support tube polypropylene plastics integrated injection molding are made; Described support tube is that big top, bottom is little and the positive truncated rectangular pyramids cylinder of inner chamber hollow, the edge of described positive truncated rectangular pyramids cylinder bottom end opening and opening is connected with substrate one, it is characterised in that: the top of positive truncated rectangular pyramids cylinder cylinder is provided with the connection straight pin of evagination and through connection cylindrical slot; 9 described support tubes become matrix form to be arranged on substrate with equidistant intervals to be constituted basic plastic support module, the bottom surface of described substrate is provided with the cylindrical slot connected, substrate is formed around frame, and frame is respectively equipped with connection I-shaped groove and the I-shaped pin stretched out.
2. multipurpose integrated plastic supports module as claimed in claim 1, it is characterised in that: it is set to wavy sidewalls in the middle part of the positive truncated rectangular pyramids cylinder lateral wall of described support tube.
3. multipurpose integrated plastic supports module as claimed in claim 1, it is characterised in that: the positive truncated rectangular pyramids cylinder inboard wall of described support tube is provided with the reinforcement of projection, and described reinforcement extends downwardly into the 1/2 of positive truncated rectangular pyramids cylinder height from the top of support tube.
4. multipurpose integrated plastic supports module as claimed in claim 1, it is characterised in that: described basic plastic support module size is 600mm × 600mm × 235mm.
5. multipurpose integrated plastic supports the splicing structure of module as claimed in claim 1, it is characterised in that: include basic splicing structure, orthogonal splicing structure and dislocation splicing structure;
Described basic splicing structure is all the prone basic plastic support module in the end by plural number block and is formed by fixedly connecting in Tenon mode by I-shaped groove on I-shaped pin on frame and adjacent basic plastic support module frame;
Described orthogonal splicing structure be described in plural number block basic plastic support module up and down successively overlapping arrangement form; Wherein the first floor is formed by connecting with described basic splicing structure for basic plastic support module described in plural number block; The second layer is that the basic splicing structure of the basic plastic support module with the first floor is for benchmark, half-twist also overturns the top of 180 ° of basic plastic support modules making upper and lower two layers to top, and the straight pin and the cylindrical slot that are arranged by described basic plastic support module top are fixed docking in Tenon mode; The splicing structure that the splicing structure of third layer and above basic plastic support module be identical splicing structure, even level is identical according to odd-level carries out assembling combination;
Described dislocation splicing structure described in plural number block basic plastic support module up and down successively overlapping arrangement form; Wherein the first floor is formed by connecting with described basic splicing structure for basic plastic support module described in plural number block; The second layer is that the basic splicing structure of the basic plastic support module with the first floor is for benchmark, offset 1/2 distance along 2 adjacent supports cylinder axis lines 45 ° oblique and carry out dislocation assembly, be fixedly connected in Tenon mode with cylindrical slot on substrate by the straight pin on basic plastic support module top; The splicing structure that the splicing structure of third layer and above basic plastic support module be identical splicing structure, even level is identical according to odd-level carries out assembling combination.
6. multipurpose integrated plastic supports the splicing structure of module as claimed in claim 5, it is characterized in that: be positioned at the unified splicing structure being set to the described orthogonal splicing structure second layer of basic plastic support module of the top layer of described orthogonal splicing structure and dislocation splicing structure, make the bottom surface of basic plastic support module substrate upwards, in order to top board little module is installed.
CN201410166262.5A 2014-04-24 2014-04-24 Multipurpose integrated plastic supports module and splicing structure thereof Expired - Fee Related CN103924631B (en)

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