CN103924631A - Multipurpose integrated plastic supporting module and splicing structure thereof - Google Patents

Multipurpose integrated plastic supporting module and splicing structure thereof Download PDF

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Publication number
CN103924631A
CN103924631A CN201410166262.5A CN201410166262A CN103924631A CN 103924631 A CN103924631 A CN 103924631A CN 201410166262 A CN201410166262 A CN 201410166262A CN 103924631 A CN103924631 A CN 103924631A
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China
Prior art keywords
splicing structure
basic
plastic support
support module
module
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CN201410166262.5A
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Chinese (zh)
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CN103924631B (en
Inventor
章军
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Anhui Lv Jian Science And Technology Ltd
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Anhui Lv Jian Science And Technology Ltd
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Priority to CN201410166262.5A priority Critical patent/CN103924631B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/108Rainwater harvesting

Abstract

The invention discloses a multipurpose integrated plastic supporting module and a splicing structure thereof. The multipurpose integrated plastic supporting module comprises a base plate and supporting cylinders. The base plate and the supporting cylinders are integrally formed in an injection mode through polypropylene plastics. Each supporting cylinder is a big-end-down square pyramid table cylinder body. An opening is formed in the bottom end of each square pyramid table cylinder body, and the edge of each opening and the base plate are integrally connected. The top end of each square pyramid table cylinder body is provided with an outer-protruding cylinder pin for connecting and a through cylindrical groove hole for connecting. The nine supporting cylinders are arrayed on the base plate at equal distance at intervals in a matrix mode to form the basic plastic supporting module, cylindrical groove holes for connecting are formed in the bottom face of the base plate, a frame is arranged around the base plate, and the frame is provided with an H-shaped groove for connecting and an extending H-shaped pin respectively. The splicing structure of the plastic supporting module comprises a basic splicing structure, an orthogonal splicing structure and a staggered splicing structure. Plastic substance size is only 4.5% of supporting space, space using rate reaches 95.5%, and production manufacturing cost is relatively low.

Description

Multipurpose integrated plastic supporting module and splicing structure thereof
Technical field
The present invention relates to a kind of multipurpose integrated plastic supporting module and splicing structure thereof.
Background technology
Plastic support module purposes is very extensive, such as: collect at urban rainwater and utilize the construction of module collecting pit, in the construction of city flood discharge module reservoir, in the construction of agriculture green house of vegetables water-saving irrigation module reservoir, need temporarily the setting up of large-scale stage venue in business performance, in the greening of building roof and the plantation of the vegetation of hanging garden of city and insulation support system etc.
Existing plastic support module is planar design mostly, the plane structure module of several monolithics is assembled form space module element of construction in use, be more repeatedly assembled into utilizable structure space by space structures unit.The space availability ratio of plastic support module is generally in 92% left and right, and the carrying of composition space structures is generally in 20t left and right.Plastic support module assembling process is comparatively complicated, and the defective mounting of plane module is larger through repeatedly accumulating the carrying impact of space structure.In addition, because space structures repeatedly combines by several piece plane structure module, disposable input is larger, and manufacturing cost is larger.
Chinese Patent Application No. 201210409672.9 discloses a kind of combined support module being built in rain/sewage collection and treatment transfiguration matrix container, by substrate with arrange that some support columns combine on it.On the cylinder of support column, establish bar shaped locating slot and permeable hole, support column bottom periphery is established column base; Substrate is grid structure, and its front is provided with the column base chamber of matching with the column base of support column, and the back side of substrate is provided with the bar shaped positioning bar matching with the locating slot of cylinder.Its weak point is: 1) adopt split-type structural, when use, the column base of support column is installed on the column base chamber of substrate, integrally-built fastness is poor and correspondence assembling is rear one by one uses; 2) single supporting module adopts locating slot and the positioning bar of bar shaped to interconnect, its length direction along locating slot and positioning bar be connected power a little less than, in the time moving, easy becoming flexible fallen apart especially; 3) between supporting module, adopt the locating slot of bar shaped and positioning bar to interconnect, the load-carrying properties of side are poor, are subject to side load and easily cause that supporting module is integrally-built to collapse; 4) between same aspect supporting module, pass through the assembled connection of concavo-convex notch on supporting die block length limit, the assemblage gap 2mm leaving between concavo-convex notch, according to 0.5% shrinkage factor of polypropylene material after modification self, supporting module is because the shrinkage strain amount of material is much larger than assemblage gap, and construction and installation difficulty is larger.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of multipurpose integrated plastic supporting module.
The another one technical problem that the present invention will solve is to provide a kind of splicing structure of multipurpose integrated plastic supporting module.
For multipurpose integrated plastic supporting module, the technical solution used in the present invention is: comprise substrate and support tube, substrate and support tube are made with polypropylene plastics integrated injection molding; Support tube is the positive truncated rectangular pyramids cylindrical shell of the little and inner chamber hollow in large top, bottom, the edge of positive truncated rectangular pyramids cylindrical shell bottom end opening and opening is connected with substrate one, and the top of positive truncated rectangular pyramids cylindrical shell cylinder is provided with the connection straight pin of evagination and the cylindrical slotted eye of connection of perforation; 9 support tubes become matrix form to be arranged on substrate with equidistant intervals to form basic plastic support module, and the bottom surface of substrate is provided with the cylindrical slotted eye that connects use, and substrate surrounding is provided with frame, be respectively equipped with and connect with I-shaped groove and the I-shaped pin that stretches out on frame.
As preferably, in the middle part of the positive truncated rectangular pyramids cylinder lateral wall of support tube, be made as waveform sidewall.
As preferably, the positive truncated rectangular pyramids cylinder inboard wall of support tube is provided with protruding reinforcing rib, and reinforcing rib extends downwardly into 1/2 of positive truncated rectangular pyramids cylindrical shell height from the top of support tube.
As preferably, basic plastic support module size is 600mm × 600mm × 235mm.
For the splicing structure of multipurpose integrated plastic supporting module, the technical solution used in the present invention is: comprise basic splicing structure, orthogonal splicing structure and dislocation splicing structure;
Basic splicing structure is all the prone basic plastic support module in the end by plural piece and is formed by fixedly connecting in Tenon mode by I-shaped groove on I-shaped pin on frame and adjacent basic plastic support module frame;
Orthogonal splicing structure be by the basic plastic support module of plural piece up and down successively overlapping arrangement form; Wherein the first floor is that the basic plastic support module of plural piece is formed by connecting with basic splicing structure; The second layer is that basic splicing structure taking the basic plastic support module of the first floor is as benchmark, the top of half-twist the basic plastic support module that makes upper and lower two layers of overturning 180 ° is to top, and the straight pin and the cylindrical slotted eye that arrange by basic plastic support module top are fixed docking in Tenon mode; The splicing structure of the 3rd layer and above base material plastic support module is that identical splicing structure, even level are that identical splicing structure carries out assembling combination according to odd-level;
Dislocation splicing structure by the basic plastic support module of plural piece up and down successively overlapping arrangement form; Wherein the first floor is that the basic plastic support module of plural piece is formed by connecting with basic splicing structure; The second layer is that basic splicing structure taking the basic plastic support module of the first floor is as benchmark, skew misplaces assembled along 1/2 distance of 45 ° of 2 oblique adjacent supports cylinder axis lines, be fixed and be connected with cylindrical slotted eye on substrate by the straight pin on basic plastic support module top in Tenon mode; The splicing structure of the 3rd layer and above base material plastic support module is that identical splicing structure, even level are that identical splicing structure carries out assembling combination according to odd-level.
As preferably, be positioned at orthogonal splicing structure and the basic plastic support module unification of the top layer of dislocation splicing structure and be made as the splicing structure of the orthogonal splicing structure second layer, make the bottom surface of basic plastic support module substrate upwards, to top board little module is installed.
The invention has the beneficial effects as follows:
Product has integrated space structures, concision and compact, and the combination of the assembled pattern of difference by basic module, just can form and need the space structures that supports; Wherein the entity space of plastics is only 4.5% of supporting and space, and space availability ratio reaches 95.5%, and materials are few and supporting and space is large, and manufacturing cost is relatively low.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the basic plastic support module front view of multipurpose integrated plastic supporting module embodiment of the present invention.
Fig. 2 is the partial sectional view of Fig. 1.
Fig. 3 is the basic plastic support module top view of multipurpose integrated plastic supporting module embodiment of the present invention.
Fig. 4 is the substantially assembled schematic diagram of multipurpose integrated plastic supporting module embodiment of the present invention.
Fig. 5 is the orthogonal assembled schematic diagram of multipurpose integrated plastic supporting module embodiment of the present invention.
Fig. 6 is the assembled schematic diagram of dislocation of multipurpose integrated plastic supporting module embodiment of the present invention.
In figure, 1-substrate, 2-support tube, 3-cylinder slotted eye, 4-straight pin, 5-bottom surface cylinder groove, 6-I-shaped pin, 7-I-shaped groove, 8-reinforcing rib.
Detailed description of the invention
Fig. 1 is a kind of multipurpose integrated plastic supporting module, is combined by substrate 1 and support tube 2.Support tube 2 is the positive truncated rectangular pyramids cylindrical shell of the little and inner chamber hollow in large top, bottom, and the edge of positive truncated rectangular pyramids cylindrical shell bottom end opening and opening is connected with substrate one, and the top of positive truncated rectangular pyramids cylindrical shell is provided with the connection straight pin 4 of evagination and the connection cylinder slotted eye 3 of perforation.
In order to increase the bearing capacity of basic plastic support module, be made as corrugated reinforced sidewall at the sidewall of positive truncated rectangular pyramids cylindrical shell.
Confirm through pressurized tests below in addition, the sidewall that plastic support module be described apart from end face 1/3 At The Height because pressurized produces maximum distortion, the failure position that plastic support module is described is substantially in being apart from end face 1/3 At The Height.As shown in Figure 2, the present embodiment is respectively provided with 3 reinforcing ribs 8 that extend to cylindrical shell height 1/2 from top on the inwall four sides of positive truncated rectangular pyramids cylindrical shell.
The pressurized tests of plastic support module:
By the downward end face of basic plastic support module bottom surface upwards, be positioned on the weighted platform of pressure testing machine, install a load plate additional in the end face straight pin position of plastic support module, by pressure testing machine, load plate is carried out to load test.Result of the test is: along with pressure strengthens, the deflection of plastic support module increases thereupon, in the time that the carrying of plastic support module reaches capacity, the deflection of plastic support module also reaches maximum value, plastic support module is cracking or is rupturing apart from end face 1/3 At The Height, and plastic support module is lost supporting capacity.Because the failure position of plastic support module is substantially in being apart from end face 1/3 At The Height, the distortion maximum that plastic support module produces because of pressurized is herein described, be the weakness of structure.
In Fig. 3,9 support tubes 2 become matrix form to arrange on substrate 1 with equidistant intervals, form basic plastic support module, substrate 1 is provided with the bottom surface cylinder groove 5 that connects use, substrate surrounding is provided with frame, is respectively equipped with the connection I-shaped groove 7 of equally distributed indent and the connection I-shaped pin 6 stretching out on frame.
Substrate 1 and the support tube 2 of above-mentioned plastic support module are the particle that adopts polypropylene and pack portion glass fiber, and then hot integrated through injection molding is made.
To build rainwater-collecting module pond as example, 3 kinds of splicing structure patterns of basic plastic support module are described below:
(1) basic splicing structure: as shown in Figure 4, the connection on substrate 1 frame with I-shaped pin 6 be connected with I-shaped groove 7 for by multiple basic plastic support modules by the mutual assembled plastic support module that is connected to become a full wafer.When assembled, be connected and fixed with joinery and its construction by I-shaped pin and the I-shaped groove of adjacent basic plastic support module, ensure being connected and fixed and locus of multiple basic plastic support modules, so that plastic support module whole bearing load.
(2) orthogonal splicing structure: as shown in Figure 5, by cylinder slotted eye 3 and the straight pin 4 of the basic plastic support module of levels, the top of the basic plastic support module of basic upper strata plastic support module and lower floor is spliced top.When splicing, between the top of the basic plastic support module in top and lower floor by the basic plastic support module in upper strata, the Tenon of straight pin and cylinder slotted eye is connected and fixed, ensure being connected and fixed and locus of basic plastic support module, so that plastic support module whole bearing load.
The concrete assembling method in rainwater-collecting module pond: the basic plastic support module of the first floor adopts basic splicing structure; The plastic support module of the second layer is taking the plastic support module of the first floor as benchmark half-twist and overturn 180 ° and carry out assembled, by plastic support module top, Tenon is set and is fixed connection, according to the one side that is first assemblied with I-shaped cotter way mouth, one side of assembled I-shaped notch again, first carried out in addition assembledly by the one side in rainwater-collecting module pond on one side, ensure that adjacent plastic support module is connected and put in place by I-shaped cotter way.The same first floor of assembling method of the plastic support module of the 3rd layer, the same second layer of assembling method of the plastic support module of the 4th layer, plastic support module is below carried out assembling combination according to the identical assembling method of the identical even level of odd-level.
(3) dislocation splicing structure: as shown in Figure 6, by the straight pin 4 of the basic plastic support module of levels and the cylinder slotted eye 5 of substrate bottom surface by the substrate bottom surface of the basic plastic support module in the top of basic upper strata plastic support module and lower floor, or assembled connection of top of the substrate bottom surface of upper strata plastic support module and lower floor's plastic support module.Misplace when assembled, be connected and fixed by the top of basic plastic support module and the Tenon of substrate bottom surface straight pin and cylinder slotted eye, ensure being connected and fixed and locus of plastic support module, so that plastic support module whole bearing load.
The concrete assembling method in rainwater-collecting module pond: the plastic support module bottom surface of the first floor is downward, according to the one side that is first assemblied with notch, one side of assembled I-shaped pin again, plastic support module is carried out assembled according to same direction and angle, ensure that plastic support module is connected and put in place by I-shaped cotter way.The assembled quantity of first floor plastic support module is determined according to the Volume design in rainwater-collecting pond; The plastic support module of the second layer taking the plastic support module of the first floor as benchmark the support cylindrical shell size dislocation to the axis of symmetry direction skew 1/2 of 45 ° assembled, by plastic support module top and ground, Tenon being set is fixed and is connected, equally also according to the one side that is first assemblied with notch, one side of assembled I-shaped pin again, plastic support module is carried out assembled according to same direction and angle, ensure that adjacent plastic support module is connected and put in place by I-shaped cotter way.The same first floor of assembling method of the plastic support module of the 3rd layer, the same second layer of plastic support module assembling method of the 4th layer, plastic support module is below carried out assembling combination according to the identical assembling method of the identical even level of odd-level.
(4) splicing structure of the plastic support module of above-mentioned orthogonal splicing structure and dislocation splicing structure top layer: for ensureing plastic support module substrate bottom surface upwards, so that top board little module is installed, the splicing structure of the unified second layer for orthogonal splicing structure.
In the present embodiment, the globality in the rainwater-collecting module pond that dislocation splicing structure is built is better, is applicable to the space item that utilizes of large volume.Shortcoming is: basic plastic support module dislocation is assembled, and not in one plane, odd-level and even level differ 1/2 support cylindrical shell size to the surrounding of basic plastic support module, is unfavorable for side carrying.
The rainwater-collecting module pond surrounding of orthogonal splicing structure construction is at same plane, then is equipped with side board, can improve the side compressive property in module pond.Its shortcoming is: plastic support module working procedure is more, and efficiency of construction is not high relatively.
The feature of the present embodiment is as follows:
(1) plastic support module adopts polypropylene and pack portion glass fiber to make particle injection moulding to make, and its raw material are environment-friendly products, surrounding enviroment are not polluted, and can be reused;
(2) by raw-material various combination proportioning, can obtain different mechanical properties of materials, the raw material of plastic support module are by hot injection molding process, and production and processing is simple;
(3) plastic support module can recycle, and the raw material of plastic module also can utilize recycled material, energy-conserving and environment-protective;
(4) the maximum carrying of space structures of being dressed up by basic plastic support module spliced can reach 40t, can meet the instructions for use of different purposes.
Above-described embodiment of the present invention, does not form limiting the scope of the present invention.Any amendment of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in claim protection domain of the present invention.

Claims (6)

1. multipurpose integrated plastic supporting module, is characterized in that: comprise substrate and support tube, described substrate and support tube are made with polypropylene plastics integrated injection molding; Described support tube is the positive truncated rectangular pyramids cylindrical shell of the little and inner chamber hollow in large top, bottom, the edge of described positive truncated rectangular pyramids cylindrical shell bottom end opening and opening is connected with substrate one, and the top of positive truncated rectangular pyramids cylindrical shell cylinder is provided with the connection straight pin of evagination and the cylindrical slotted eye of connection of perforation; 9 described support tubes become matrix form to be arranged in equidistant intervals on substrate, to form basic plastic support module, the bottom surface of described substrate is provided with the cylindrical slotted eye that connects use, substrate surrounding is provided with frame, is respectively equipped with and connects with I-shaped groove and the I-shaped pin stretching out on frame.
2. multipurpose integrated plastic supporting module as claimed in claim 1, is characterized in that: the positive truncated rectangular pyramids cylinder lateral wall middle part of described support tube is made as waveform sidewall.
3. multipurpose integrated plastic supporting module as claimed in claim 1, is characterized in that: the positive truncated rectangular pyramids cylinder inboard wall of described support tube is provided with protruding reinforcing rib, described reinforcing rib extends downwardly into 1/2 of positive truncated rectangular pyramids cylindrical shell height from the top of support tube.
4. multipurpose integrated plastic supporting module as claimed in claim 1, is characterized in that: described basic plastic support module size is 600mm × 600mm × 235mm.
5. the splicing structure of multipurpose integrated plastic supporting module as claimed in claim 1, is characterized in that: comprise basic splicing structure, orthogonal splicing structure and dislocation splicing structure;
Described basic splicing structure is all the prone basic plastic support module in the end by plural piece and is formed by fixedly connecting in Tenon mode by I-shaped groove on I-shaped pin on frame and adjacent basic plastic support module frame;
Described orthogonal splicing structure be by basic plastic support module described in plural piece up and down successively overlapping arrangement form; Wherein the first floor is that basic plastic support module is formed by connecting with described basic splicing structure described in plural piece; The second layer is that basic splicing structure taking the basic plastic support module of the first floor is as benchmark, the top of half-twist the basic plastic support module that makes upper and lower two layers of overturning 180 ° is to top, and the straight pin and the cylindrical slotted eye that arrange by described basic plastic support module top are fixed docking in Tenon mode; The splicing structure of the 3rd layer and above basic plastic support module is that identical splicing structure, even level is that identical splicing structure carries out assembling combination according to odd-level;
Described dislocation splicing structure by basic plastic support module described in plural piece up and down successively overlapping arrangement form; Wherein the first floor is that basic plastic support module is formed by connecting with described basic splicing structure described in plural piece; The second layer is that basic splicing structure taking the basic plastic support module of the first floor is as benchmark, skew misplaces assembled along 1/2 distance of 45 ° of 2 oblique adjacent supports cylinder axis lines, be fixed and be connected with cylindrical slotted eye on substrate by the straight pin on basic plastic support module top in Tenon mode; The splicing structure of the 3rd layer and above base material plastic support module is that identical splicing structure, even level are that identical splicing structure carries out assembling combination according to odd-level.
6. the splicing structure of multipurpose integrated plastic supporting module as claimed in claim 5, it is characterized in that: the basic plastic support module unification that is positioned at the top layer of described orthogonal splicing structure and dislocation splicing structure is made as the splicing structure of the described orthogonal splicing structure second layer, make the bottom surface of basic plastic support module substrate upwards, to top board little module is installed.
CN201410166262.5A 2014-04-24 2014-04-24 Multipurpose integrated plastic supports module and splicing structure thereof Expired - Fee Related CN103924631B (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN108179896A (en) * 2018-03-01 2018-06-19 江阴四方游泳康复产业股份有限公司 A kind of panel connecting support seat, assembly platform and assemble method
CN108240035A (en) * 2016-12-27 2018-07-03 上海帛展环保科技有限公司 The big flowing water in bottom monoblock type water storage module easy to clean

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JP2007077574A (en) * 2005-09-09 2007-03-29 Ebata Kk Rainwater storage structure
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CN108240035A (en) * 2016-12-27 2018-07-03 上海帛展环保科技有限公司 The big flowing water in bottom monoblock type water storage module easy to clean
CN108179896A (en) * 2018-03-01 2018-06-19 江阴四方游泳康复产业股份有限公司 A kind of panel connecting support seat, assembly platform and assemble method

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