CN103924413A - Electromagnetic induction iron finishing roller - Google Patents
Electromagnetic induction iron finishing roller Download PDFInfo
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- CN103924413A CN103924413A CN201410190151.8A CN201410190151A CN103924413A CN 103924413 A CN103924413 A CN 103924413A CN 201410190151 A CN201410190151 A CN 201410190151A CN 103924413 A CN103924413 A CN 103924413A
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Abstract
The invention relates to an electromagnetic induction iron finishing roller which comprises an iron finishing roller shell (2), two framework oil seals (5), two spindle heads (1), two bearings (4), two flanges, a high-temperature coil (7), a coil rotary core (3) and a rotary core mandrel (6) penetrating through the coil rotary core (3). The bearings (4) and the framework oil seals (5) are arranged in the two spindle heads (1) respectively, and the center line of each spindle head (1), the center line of each framework oil seal (5), each bearing (4), the center line of the iron finishing roller shell (2) and the center line of the coil rotary core (3) are in the same straight line; the two ends of an interlayer inner container of the iron finishing roller shell (2) are provided with an oil filling hole and an oil overflow hole respectively, and the high-temperature coil (7) is wound on the coil rotary core (3). The designed electromagnetic induction iron finishing roller is little in consumption power and remarkable in power conservation effect.
Description
Technical field
The invention belongs to textile machine natural lustre finishing machine field, particularly electromagnetic induction ironing roller.
Background technology
Ironing roller be lint kind fabric natural lustre finishing machine a core component, its effect be by the hair side fiber of lint kind fabric scald direct join make it straight high resilience and gloss.The mode of heating of present iron finishing roller of iron finishing machine both domestic and external is electrical heating and oily mode of heating, makes roll body reach operating temperature by the heating of roll body internal electrical heat pipe and heat-conducting oil heating.Adopt at present electrically heated ironing roller, because the electrical heating power of a roll body is about 60KW, energy consumption is high, and production cost is large, and because examination & approval and the investment of shortage of electric power and electric increase-volume are difficult, user increases production capacity and technological transformation runs into very large restriction; Secondly electric heating ironing smooth roll is because the lack of uniformity of roll body internal resistance wire heating causes ironing roller surface temperature inequality, and even temperature differs greatly.And oil adds the coal-fired thermo oil boiler heat supply of blanching roller needs, use oil to add blanching roller, as project begun newly, the one, investment is large, and the 2nd, coal-fired have impact to atmospheric environment, and therefore the oily development that adds blanching roller is restricted.Therefore, need a kind of new technical products to substitute.The technology of the electromagnetic induction ironing roller application electromagnetic induction heating of research and development is to scalding roller heating, and power consumption is less, and design power is 24KW, than traditional electrothermal tube heating ironing roller economize on electricity 60%.
Summary of the invention
The object of the present invention is to provide a kind of electromagnetic induction heating ironing roller reliable and stable, roll body surface temperature is constant that turns round.
The electromagnetic induction ironing roller of the present invention design, what comprise that ironing roller roller shell, two outside framework oil seals, two spindle noses, two bearings, two flanges, high temperature coil, coils turn core and turn core through coil turns core mandrel; Wherein, the length that turns core mandrel is greater than coil and turns the length of core, and coil turns core and is positioned at the middle position that turns core mandrel; The length that the length of ironing roller roller shell and coil turn core adapts, and ironing roller roller valve jacket is located at coil and turns the outside of core; One end of each spindle nose is boss shape, and the two ends of ironing roller roller shell are connected with the boss portion of each spindle nose respectively, and the two ends that turn core mandrel are respectively through the spindle nose that is positioned at ironing roller roller shell two ends; High temperature coil is arranged on coil and turns wicking surface, and the end of a thread of high temperature coil passes with electromagnetic induction heater and is connected from spindle nose endoporus; Two bearings are separately positioned in two spindle noses, lay respectively at coil and turn the two ends of core, are set in and turn on core mandrel; Two outside framework oil seals are separately positioned on the middle part of two spindle noses, are set in respectively and turn on core mandrel; The center line of two spindle noses, two outside framework oil seals, two bearings, ironing roller roller shell and the center line that coil turns core are on same straight line; The two ends of ironing roller roller shell interlayer inner bag are respectively equipped with tank filler sleeve, oil spilling hole; Two flanges are set in respectively coil and turn turning on core mandrel of core two ends, between two flanges, turn on core mandrel coated high temperature insulating material.
As a preferred technical solution of the present invention: described two spindle noses are screwed in respectively the two ends of described ironing roller roller shell.
The electromagnetic induction ironing roller of the present invention design compared with prior art, its remarkable advantage:
The electromagnetic induction ironing roller of the present invention's design adopts electromagnetic induction to produce heat and is sent to ironing roller, realizes the hot light to fabric, has saved high-power electricity consumption; Secondly sandwich establishment inner bag filling heat-conductive oil inside ironing roller, makes temperature pass to ironing roller surface temperature difference very little, and basic maintaining roller surface temperature is constant, effectively raises the hot light quality of fabric.
Brief description of the drawings
Fig. 1 is the structural representation of electromagnetic induction ironing roller of the present invention.
Fig. 2 is the structural representation that electromagnetic induction ironing roller coil of the present invention turns core.
Detailed description of the invention
As depicted in figs. 1 and 2, the electromagnetic induction ironing roller of the present invention design, what comprise that ironing roller roller shell 2, two outside framework oil seals 5, two spindle noses 1, two bearings 4, two flanges, high temperature coil 7, coils turn core 3 and turn core 3 through coil turns core mandrel 6; Wherein, the length that turns core mandrel 6 is greater than coil and turns the length of core 3, and coil turns core 3 and is positioned at the middle position that turns core mandrel 6; The length that the length of ironing roller roller shell 2 and coil turn core 3 adapts, and ironing roller roller shell 2 is set in coil and turns the outside of core 3; One end of each spindle nose 1 is boss shape, and the two ends of ironing roller roller shell 2 are connected with the boss portion of each spindle nose 1 respectively, and the two ends that turn core mandrel 6 are respectively through the spindle nose 1 that is positioned at ironing roller roller shell 2 two ends; High temperature coil 7 is arranged on coil and turns core 3 surfaces, and the end of a thread of high temperature coil 7 passes with electromagnetic induction heater and is connected from spindle nose 1 endoporus; Two bearings 4 are separately positioned in two spindle noses 1, lay respectively at coil and turn the two ends of core 3, are set in and turn on core mandrel 6; Two outside framework oil seals 5 are separately positioned on the middle part of two spindle noses 1, are set in respectively and turn on core mandrel 6; The center line of two spindle noses 1, two outside framework oil seals 5, two bearings 4, ironing roller roller shell 2 and the center line that coil turns core 3 are on same straight line; The two ends of ironing roller roller shell 2 interlayer inner bags are respectively equipped with tank filler sleeve, oil spilling hole; Two flanges are set in respectively coil and turn turning on core mandrel 6 of core 3 two ends, between two flanges, turn on core mandrel 6 coated high temperature insulating material.
As a preferred technical solution of the present invention: described two spindle noses 1 are screwed in respectively the two ends of described ironing roller roller shell 2.
The electromagnetic induction ironing roller of the present invention's design adopts electromagnetic induction to produce heat and is sent to ironing roller, realizes the hot light to fabric, has saved high-power electricity consumption; Secondly sandwich establishment inner bag filling heat-conductive oil inside ironing roller, makes temperature pass to ironing roller surface temperature difference very little, and basic maintaining roller surface temperature is constant, effectively raises the hot light quality of fabric.
The electromagnetic induction ironing roller of the present invention's design in actual applications, while inspection before work, normal temperature conduction oil is injected into the interlayer inner bag of ironing roller roller shell 2 by tank filler sleeve, tank filler sleeve is sealed with screw, utilize high temperature coil 7 to heat ironing roller roller shell 2 by electromagnetic induction heater, reach after work design temperature, discharge from oil spilling hole by unnecessary conduction oil, then oil spilling hole is sealed.After ironing roller roller shell 2 is installed, utilize bearing 4 to make coil turn core 3 and keep static, ironing roller roller shell 2 turns round under driven by motor, make ironing roller roller shell 2 and coil turn core 3 and keep relative motion, the high temperature coil 7 that electromagnetic induction heating system turns on core 3 coil produces heat, conduction oil by ironing roller roller shell 2 interlayer inner bags evenly passes to roll surface, utilizes control system to keep ironing roller roller shell 2 surface temperatures constant, realizes the hot light to fabric.
Claims (2)
1. electromagnetic induction ironing roller, is characterized in that: what comprise that ironing roller roller shell (2), two outside framework oil seals (5), two spindle noses (1), two bearings (4), two flanges, high temperature coil (7), coils turn core (3) and turn core (3) through coil turns core mandrel (6); Wherein, the length that turns core mandrel (6) is greater than coil and turns the length of core (3), and coil turns core (3) and is positioned at the middle position that turns core mandrel (6); The length that the length of ironing roller roller shell (2) and coil turn core (3) adapts, and ironing roller roller shell (2) is set in coil and turns the outside of core (3); One end of each spindle nose (1) is boss shape, and the two ends of ironing roller roller shell (2) are connected with the boss portion of each spindle nose (1) respectively, and the two ends that turn core mandrel (6) are respectively through the spindle nose (1) that is positioned at ironing roller roller shell (2) two ends; High temperature coil (7) is arranged on coil and turns core (3) surface, and the end of a thread of high temperature coil (7) passes with electromagnetic induction heater and is connected from spindle nose (1) endoporus; Two bearings (4) are separately positioned in two spindle noses (1), lay respectively at coil and turn the two ends of core (3), are set in and turn on core mandrel (6); Two outside framework oil seals (5) are separately positioned on the middle part of two spindle noses (1), are set in respectively and turn on core mandrel (6); The center line that the center line of two spindle noses (1), two outside framework oil seals (5), two bearings (4), ironing roller roller shell (2) and coil turn core (3) is on same straight line; The two ends of ironing roller roller shell (2) interlayer inner bag are respectively equipped with tank filler sleeve, oil spilling hole; Two flanges are set in respectively coil and turn turning on core mandrel (6) of core (3) two ends, and the core mandrel (6) that turns between two flanges is above coated high temperature insulating material.
2. electromagnetic induction ironing roller according to claim 1, is characterized in that, described two spindle noses (1) are screwed in respectively the two ends of described ironing roller roller shell (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190151.8A CN103924413B (en) | 2014-05-08 | 2014-05-08 | Electromagnetic induction ironing roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410190151.8A CN103924413B (en) | 2014-05-08 | 2014-05-08 | Electromagnetic induction ironing roller |
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| Publication Number | Publication Date |
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| CN103924413A true CN103924413A (en) | 2014-07-16 |
| CN103924413B CN103924413B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410190151.8A Active CN103924413B (en) | 2014-05-08 | 2014-05-08 | Electromagnetic induction ironing roller |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106521857A (en) * | 2016-12-24 | 2017-03-22 | 连云港鹰游工程技术研究院有限公司 | Gas-electricity combined energy-saving luster finishing roller |
| CN106521856A (en) * | 2016-12-24 | 2017-03-22 | 连云港鹰游工程技术研究院有限公司 | Dual-purpose oil-electric energy-saving lustering roller |
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| CN101775727A (en) * | 2010-03-01 | 2010-07-14 | 江苏俊峰纺织机械有限公司 | Natural luster finishing machine roller for electromagnetic and resistance heating by using power current |
| CN101795508A (en) * | 2010-03-01 | 2010-08-04 | 江苏俊峰纺织机械有限公司 | Electromagnetic heating device of iron finishing roller of iron finishing machine |
| CN201634889U (en) * | 2010-03-12 | 2010-11-17 | 张如年 | Natural lustre finishing roll for natural lustre finishing machine |
| KR20110071307A (en) * | 2009-12-21 | 2011-06-29 | 주식회사 포스코 | Apparatus for measuring luster of steel pipe |
| CN202519473U (en) * | 2012-03-19 | 2012-11-07 | 连云港鹰游纺机有限责任公司 | Heat conducting oil heating polishing roll |
| CN103015108A (en) * | 2012-12-19 | 2013-04-03 | 苏州博杰思达机械有限公司 | Natural luster finishing mechanism of natural luster finishing machine |
| CN203947320U (en) * | 2014-05-08 | 2014-11-19 | 连云港如年实业有限公司 | Electromagnetic induction ironing roller |
-
2014
- 2014-05-08 CN CN201410190151.8A patent/CN103924413B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20110071307A (en) * | 2009-12-21 | 2011-06-29 | 주식회사 포스코 | Apparatus for measuring luster of steel pipe |
| CN101775727A (en) * | 2010-03-01 | 2010-07-14 | 江苏俊峰纺织机械有限公司 | Natural luster finishing machine roller for electromagnetic and resistance heating by using power current |
| CN101795508A (en) * | 2010-03-01 | 2010-08-04 | 江苏俊峰纺织机械有限公司 | Electromagnetic heating device of iron finishing roller of iron finishing machine |
| CN201634889U (en) * | 2010-03-12 | 2010-11-17 | 张如年 | Natural lustre finishing roll for natural lustre finishing machine |
| CN202519473U (en) * | 2012-03-19 | 2012-11-07 | 连云港鹰游纺机有限责任公司 | Heat conducting oil heating polishing roll |
| CN103015108A (en) * | 2012-12-19 | 2013-04-03 | 苏州博杰思达机械有限公司 | Natural luster finishing mechanism of natural luster finishing machine |
| CN203947320U (en) * | 2014-05-08 | 2014-11-19 | 连云港如年实业有限公司 | Electromagnetic induction ironing roller |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106521857A (en) * | 2016-12-24 | 2017-03-22 | 连云港鹰游工程技术研究院有限公司 | Gas-electricity combined energy-saving luster finishing roller |
| CN106521856A (en) * | 2016-12-24 | 2017-03-22 | 连云港鹰游工程技术研究院有限公司 | Dual-purpose oil-electric energy-saving lustering roller |
| CN106521856B (en) * | 2016-12-24 | 2019-03-15 | 江苏鹰游纺机有限公司 | Dual-use with gasoline and electricity energy conservation ironing roller |
| CN106521857B (en) * | 2016-12-24 | 2019-03-15 | 江苏鹰游纺机有限公司 | Pneumoelectric double-purpose energy-saving Lustring roller body |
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| Publication number | Publication date |
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| CN103924413B (en) | 2015-11-18 |
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