CN105019179A - Steam heating lustre finishing roller - Google Patents
Steam heating lustre finishing roller Download PDFInfo
- Publication number
- CN105019179A CN105019179A CN201510369790.5A CN201510369790A CN105019179A CN 105019179 A CN105019179 A CN 105019179A CN 201510369790 A CN201510369790 A CN 201510369790A CN 105019179 A CN105019179 A CN 105019179A
- Authority
- CN
- China
- Prior art keywords
- main shaft
- steam heating
- roller
- ironing roller
- roller shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 63
- VQLYBLABXAHUDN-UHFFFAOYSA-N bis(4-fluorophenyl)-methyl-(1,2,4-triazol-1-ylmethyl)silane;methyl n-(1h-benzimidazol-2-yl)carbamate Chemical compound C1=CC=C2NC(NC(=O)OC)=NC2=C1.C=1C=C(F)C=CC=1[Si](C=1C=CC(F)=CC=1)(C)CN1C=NC=N1 VQLYBLABXAHUDN-UHFFFAOYSA-N 0.000 title abstract description 11
- 238000010409 ironing Methods 0.000 claims description 57
- 239000000945 filler Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract 3
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Abstract
The invention discloses a steam heating lustre finishing roller. The steam heating lustre finishing roller comprises shaft heads, a lustre finishing roller shell, a steam heating inner container, and bearings; the steam heating inner container comprises a roller housing, a main shaft, and supporting flanges which are arranged on the two ends of the roller housing, and are used for supporting the main shaft, wherein the roller housing is penetrated by the main shaft; the main shaft is of a hollow tubular structure; the two ends of the main shaft are provided with a gas inlet and a gas outlet respectively; the tube wall of the main shaft in the roller housing is provided with gas injection holes; a blocking flange used for blocking a passage in the main shaft is arranged in the main shaft in the roller housing close to the gas outlet; the main shaft tube wall between the blocking flange and the supporting flange close to the gas outlet is provided with a gas-eliminator hole; the steam heating inner container is arranged in the lustre finishing roller shell; the two ends of the lustre finishing roller shell are fixedly provided with the shaft heads; the main shaft of the steam heating inner container is rotatingly arranged in the shaft heads, and is stretched out from the shaft head ends. Running of the steam heating lustre finishing roller is stable and reliable; roller body surface temperature is constant; lustring temperature can be adjusted; application cost is low; and the steam heating lustre finishing roller is friendly to the environment, and is low in energy consumption.
Description
Technical field
The invention belongs to technical field of textile machine, particularly a kind of Steam Heating ironing roller.
Background technology
Natural lustre finishing machine is the key equipment of spinning post-finishing industry, and ironing roller is a core component of natural lustre finishing machine, and the hair side fiber of pile fabrics scalded the style that direct join makes it high resilience and gloss and reach required by product in its effect.The mode of heating of traditional ironing roller is electrical heating, makes roll body reach operating temperature by roll body internal electrical heat pipes heat.The electrically heated ironing roller of current employing uses 24 electrothermal tubes, and electric power is about 60KW, and energy consumption is high, and production cost is large, directly affects the economic benefit of manufacturing enterprise.
Prior art, for the high problem of electric heating ironing smooth roll energy consumption, have developed again oil heating ironing roller, significantly reduces energy consumption, but uses oil heating ironing roller, needs matching pot furnace system, is limited to the requirement of environmental protection, and the development of oil heating ironing roller is subject to larger restriction.
Summary of the invention
The object of the present invention is to provide a kind of operate reliable and stable, roll body surface temperature is constant, hot light temperature is adjustable, use cost is low, the Steam Heating ironing roller of environment-protection low-consumption.
The technical solution realizing the object of the invention is:
A kind of Steam Heating ironing roller, comprise spindle nose, ironing roller roller shell, Steam Heating inner bag, bearing, wherein, Steam Heating inner bag comprises roller shell, through the main shaft of roller shell, be arranged on the pivot flange of roller shell two ends supports main shaft, pivot flange and being all sealed and matched between main shaft and roller shell, described main shaft is hollow tubular structure, the two ends of main shaft are respectively air intake and venthole, the main shaft tube wall being positioned at roller shell is provided with fumarole, be positioned at the main shaft of roller shell near venthole one end and the stop flange cutting off main shaft internal channel is set, main shaft tube wall between stop flange and venthole end pivot flange has exhaust hole, described Steam Heating inner bag is arranged in ironing roller roller shell, and the two ends of ironing roller roller shell are fixedly installed spindle nose, the main shaft of Steam Heating inner bag by bearing rotating support in spindle nose and projecting shaft head end, spindle nose and being all sealed and matched between ironing roller roller shell and main shaft.
The present invention compared with prior art, its remarkable advantage:
(1) Steam Heating ironing roller of the present invention adopts and concentrates steam-supplying system to conduct in ironing roller by high temperature and high pressure steam, utilizes control device to reach technique initialization temperature, realizes the hot light to fabric, save high-power electricity consumption; Meet environmental requirement.
(2) Steam Heating inner-tube structure of the present invention is reasonable, inner bag main shaft tube wall is arranged the jetted hole of mesh-like, high temperature and high pressure steam is evenly distributed, temperature conduction is balanced, ensure to scald roll surface temperature relative constancy by control system, effectively can improve the hot light quality of fabric.
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the general structure schematic diagram of Steam Heating ironing roller of the present invention.
Fig. 2 is the structural representation of Steam Heating inner bag in Steam Heating ironing roller of the present invention.
Detailed description of the invention
Composition graphs 1 and Fig. 2:
A kind of Steam Heating ironing roller of the present invention, comprise spindle nose 1, ironing roller roller shell 2, Steam Heating inner bag 3, bearing 4, wherein, Steam Heating inner bag 3 comprises roller shell 8, through the main shaft 6 of roller shell 8, be arranged on the pivot flange 7 of roller shell 8 two ends supports main shaft 6, pivot flange 7 and being all sealed and matched between main shaft 6 and roller shell 8, described main shaft 6 is hollow tubular structure, the two ends of main shaft 6 are respectively air intake and venthole, main shaft 6 tube wall being positioned at roller shell 8 is provided with fumarole 9, be positioned at the main shaft 6 of roller shell 8 near venthole one end and the stop flange 10 cutting off main shaft 6 internal channel is set, main shaft 6 tube wall between stop flange 10 and venthole end pivot flange 7 has exhaust hole 11, described Steam Heating inner bag 3 is arranged in ironing roller roller shell 2, the two ends of ironing roller roller shell 2 are fixedly installed spindle nose 1, the main shaft 6 of Steam Heating inner bag 3 stretches out spindle nose 1 end by bearing 4 rotating support in spindle nose 1, spindle nose 1 and being all sealed and matched between ironing roller roller shell (2) and main shaft 6.
The outer wall of the two end axles of the main shaft 6 of Steam Heating inner bag 3 circumferentially arranges annular holddown groove 12, is beneficial to fixed steam inner bag, keep inner bag static, be beneficial to running up of ironing roller.
Ironing roller roller shell 2 has tank filler sleeve 5, and tank filler sleeve 5 is between Steam Heating inner bag 3 and spindle nose 1, and for heat-conducting medium of annotating (fused salt), balanced ironing roller surface temperature, reduces the two ends temperature difference.
Spindle nose 1 is bolted on the two ends of ironing roller roller shell 2, spindle nose 1 and be provided with sealing ring between ironing roller roller shell 2 and main shaft 6.
Fumarole 9 is uniformly distributed in mesh-like on tube wall, ensures that high temperature and high pressure steam is evenly distributed in inner bag; Exhaust hole 11 is uniformly distributed in the circumference of tube wall, is convenient to the discharge of steam.
The operation principle of Steam Heating ironing roller of the present invention:
Bearing, bearing holder device is utilized to be arranged in the frame of natural lustre finishing machine by Steam Heating ironing roller, bearing block fixture is utilized to support fixing by Steam Heating inner bag 3, air intake on the main shaft 6 of Steam Heating inner bag 3 is connected with the pipeline of steam-supplying system, venthole is connected with return, when ironing roller runs up, Steam Heating inner bag 3 keeps static, to reach good sealing effectiveness.Before work, fused salt heating and melting is injected between ironing roller roller shell 2 and Steam Heating inner bag 3, as heat-conducting medium by tank filler sleeve 5; During work, high temperature and high pressure steam imports in Steam Heating inner bag 3 by steam-supplying system, by the jetted hole 9 on main shaft 6, high temperature and high pressure steam is sprayed in Steam Heating inner bag 3 cavity equably, high temperature and high pressure steam heats Steam Heating inner bag 3, and the steam after heat exchange is discharged from the exhaust hole 11 of the other end of main shaft 6 by the flowing property of himself.Fused salt heating in Steam Heating inner bag after heating 3 pairs of ironing roller roller shells 2 becomes liquid state, utilize ironing roller to run up and form the inwall that liquid fused salt is evenly distributed on ironing roller roller shell 2 by centrifugal force, the homogeneous temperature of Steam Heating inner bag 3 is conducted to ironing roller, reduce the temperature difference at ironing roller two ends, to ensure the relative equilibrium of ironing roller surface temperature; Utilize heating control system to set technological temperature, control steam pressure by automatic regulating system and ensure that ironing roller surface temperature keeps relative equilibrium, realize the hot light to fabric.
Claims (8)
1. a Steam Heating ironing roller, it is characterized in that: comprise spindle nose (1), ironing roller roller shell (2), Steam Heating inner bag (3), bearing (4), wherein, Steam Heating inner bag (3) comprises roller shell (8), through the main shaft (6) of roller shell (8), be arranged on the pivot flange (7) at roller shell (8) two ends supports main shaft (6), pivot flange (7) and being all sealed and matched between main shaft (6) and roller shell (8), described main shaft (6) is hollow tubular structure, the two ends of main shaft (6) are respectively air intake and venthole, main shaft (6) tube wall being positioned at roller shell (8) is provided with fumarole (9), be positioned at the main shaft (6) of roller shell (8) near venthole one end and the stop flange (10) cutting off main shaft (6) internal channel is set, main shaft (6) tube wall between stop flange (10) and venthole end pivot flange (7) has exhaust hole (11), described Steam Heating inner bag (3) is arranged in ironing roller roller shell (2), the two ends of ironing roller roller shell (2) are fixedly installed spindle nose (1), the main shaft (6) of Steam Heating inner bag (3) stretches out spindle nose (1) end by bearing (4) rotating support in spindle nose (1), spindle nose (1) and being all sealed and matched between ironing roller roller shell (2) and main shaft (6).
2. Steam Heating ironing roller according to claim 1, is characterized in that: the outer wall of the two end axles of the main shaft (6) of described Steam Heating inner bag (3) circumferentially arranges annular holddown groove (12).
3. Steam Heating ironing roller according to claim 1 and 2, is characterized in that: described ironing roller roller shell (2) has tank filler sleeve (5), and tank filler sleeve (5) is positioned between Steam Heating inner bag (3) and spindle nose (1).
4. Steam Heating ironing roller according to claim 1 and 2, is characterized in that: described spindle nose (1) is bolted on the two ends of ironing roller roller shell (2), spindle nose (1) and be provided with sealing ring between ironing roller roller shell (2) and main shaft (6).
5. Steam Heating ironing roller according to claim 3, is characterized in that: described spindle nose (1) is bolted on the two ends of ironing roller roller shell (2), spindle nose (1) and be provided with sealing ring between ironing roller roller shell (2) and main shaft (6).
6. the Steam Heating ironing roller according to claim 1 or 2 or 5, is characterized in that: described fumarole (9) is uniformly distributed in mesh-like on tube wall, and described exhaust hole (11) is uniformly distributed in the circumference of tube wall.
7. Steam Heating ironing roller according to claim 3, is characterized in that: described fumarole (9) is uniformly distributed in mesh-like on tube wall, and described exhaust hole (11) is uniformly distributed in the circumference of tube wall.
8. Steam Heating ironing roller according to claim 4, is characterized in that: described fumarole (9) is uniformly distributed in mesh-like on tube wall, and described exhaust hole (11) is uniformly distributed in the circumference of tube wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510369790.5A CN105019179B (en) | 2015-06-29 | 2015-06-29 | Steam heating lustre finishing roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510369790.5A CN105019179B (en) | 2015-06-29 | 2015-06-29 | Steam heating lustre finishing roller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105019179A true CN105019179A (en) | 2015-11-04 |
| CN105019179B CN105019179B (en) | 2017-04-12 |
Family
ID=54409457
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510369790.5A Active CN105019179B (en) | 2015-06-29 | 2015-06-29 | Steam heating lustre finishing roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105019179B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105951345A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Blanket fabric ironing and pressing roll |
| CN106521857A (en) * | 2016-12-24 | 2017-03-22 | 连云港鹰游工程技术研究院有限公司 | Gas-electricity combined energy-saving luster finishing roller |
| CN106949762A (en) * | 2017-03-20 | 2017-07-14 | 连云港鹰游工程技术研究院有限公司 | A kind of hot-rolling axial heat conduction technology |
| CN109288173A (en) * | 2018-10-18 | 2019-02-01 | 苏州华德纺织有限公司 | A kind of process of the super soft suede of spandex |
| CN112428667A (en) * | 2020-12-03 | 2021-03-02 | 湖北中烟工业有限责任公司 | Temperature-controllable reconstituted tobacco wrapping and printing roller and using method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040016433A (en) * | 2003-11-19 | 2004-02-21 | 김재은 | Induction heating roll using for open-delta control at single phase ac source |
| CN103568533A (en) * | 2013-10-14 | 2014-02-12 | 安徽华印机电股份有限公司 | Steam heating roller |
| CN203683946U (en) * | 2014-01-10 | 2014-07-02 | 连云港如年实业有限公司 | Luster finishing roller |
| CN103938406A (en) * | 2014-03-05 | 2014-07-23 | 苏州博杰思达机械有限公司 | Ironing machine ironing roller structure |
| CN203768662U (en) * | 2014-01-13 | 2014-08-13 | 苏州博杰思达机械有限公司 | Natural luster finishing roller structure used in natural luster finishing machine |
| CN203938891U (en) * | 2014-07-02 | 2014-11-12 | 浙江航民股份有限公司 | Calender steam roll |
| CN204825369U (en) * | 2015-06-29 | 2015-12-02 | 连云港如年实业有限公司 | Steam heating scalds smooth roll |
-
2015
- 2015-06-29 CN CN201510369790.5A patent/CN105019179B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040016433A (en) * | 2003-11-19 | 2004-02-21 | 김재은 | Induction heating roll using for open-delta control at single phase ac source |
| CN103568533A (en) * | 2013-10-14 | 2014-02-12 | 安徽华印机电股份有限公司 | Steam heating roller |
| CN203683946U (en) * | 2014-01-10 | 2014-07-02 | 连云港如年实业有限公司 | Luster finishing roller |
| CN203768662U (en) * | 2014-01-13 | 2014-08-13 | 苏州博杰思达机械有限公司 | Natural luster finishing roller structure used in natural luster finishing machine |
| CN103938406A (en) * | 2014-03-05 | 2014-07-23 | 苏州博杰思达机械有限公司 | Ironing machine ironing roller structure |
| CN203938891U (en) * | 2014-07-02 | 2014-11-12 | 浙江航民股份有限公司 | Calender steam roll |
| CN204825369U (en) * | 2015-06-29 | 2015-12-02 | 连云港如年实业有限公司 | Steam heating scalds smooth roll |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105951345A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Blanket fabric ironing and pressing roll |
| CN106521857A (en) * | 2016-12-24 | 2017-03-22 | 连云港鹰游工程技术研究院有限公司 | Gas-electricity combined energy-saving luster finishing roller |
| CN106521857B (en) * | 2016-12-24 | 2019-03-15 | 江苏鹰游纺机有限公司 | Pneumoelectric double-purpose energy-saving Lustring roller body |
| CN106949762A (en) * | 2017-03-20 | 2017-07-14 | 连云港鹰游工程技术研究院有限公司 | A kind of hot-rolling axial heat conduction technology |
| CN109288173A (en) * | 2018-10-18 | 2019-02-01 | 苏州华德纺织有限公司 | A kind of process of the super soft suede of spandex |
| CN112428667A (en) * | 2020-12-03 | 2021-03-02 | 湖北中烟工业有限责任公司 | Temperature-controllable reconstituted tobacco wrapping and printing roller and using method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105019179B (en) | 2017-04-12 |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Steam heating lustre finishing roller Effective date of registration: 20190218 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: 2019320000095 |
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Date of cancellation: 20200224 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: 2019320000095 |
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Denomination of invention: Steam heating lustre finishing roller Effective date of registration: 20200225 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2020980000325 |
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Date of cancellation: 20210224 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2020980000325 |
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Denomination of invention: Steam heating ironing roll Effective date of registration: 20210301 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2021980001379 |
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Date of cancellation: 20220225 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2021980001379 |
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Denomination of invention: Steam heated calendering roller Effective date of registration: 20220228 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2022320000089 |
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Date of cancellation: 20230301 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2022320000089 |
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Denomination of invention: Steam heating ironing roller Effective date of registration: 20230302 Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2023980033922 |
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Denomination of invention: Steam heated hot roller Granted publication date: 20170412 Pledgee: Bank of China Limited Lianyungang Haizhou Branch Pledgor: LIANYUNGANG CITY RUNIAN MACHINE Co.,Ltd. Registration number: Y2024980007579 |