CN101795508A - Electromagnetic heating device of iron finishing roller of iron finishing machine - Google Patents
Electromagnetic heating device of iron finishing roller of iron finishing machine Download PDFInfo
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- CN101795508A CN101795508A CN 201010115291 CN201010115291A CN101795508A CN 101795508 A CN101795508 A CN 101795508A CN 201010115291 CN201010115291 CN 201010115291 CN 201010115291 A CN201010115291 A CN 201010115291A CN 101795508 A CN101795508 A CN 101795508A
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Abstract
The invention relates to an electromagnetic heating device of an iron finishing roller of an iron finishing machine. The electromagnetic heating device comprises an upper heating cover assembly (17) and a lower heating cover assembly (20), wherein the upper heating cover assembly and the lower heating cover assembly are in the shape of a circular arc and are symmetrically arranged at the outer side of an iron finishing roller (16); the upper heating cover assembly and the lower heating cover assembly consist of a cover casing (9), an inner clapboard (10), heating coils (12) and an outer clapboard (11); the heating coils (12) are arranged between the inner clapboard and the outer clapboard in a sinusoidal waveform curve; the heating coils can be externally connected with an electromagnetic induction heating controller in an electric cabinet; and an end cover is provided with a sensor for measuring the dynamic temperature of the iron finishing roller, the signal lines of the sensor are connected with a digital display screen and a power adjusting switch in the electric cabinet, and the temperature can be adjusted and controlled by adjusting the amount and the on/off of the current. The invention heats the iron finishing roller by the electromagnetic induction method from the outside, and the heat is not conducted by other materials in the whole heating process, thereby ensuring high heating speed and high thermal efficiency. Meanwhile, the invention has the advantages of good thermal insulation effect, high heat utilization efficiency, less failures and long service life.
Description
Technical field
The present invention relates to the electromagnetism heating and heat-insulating device of fabric post-treatment equipment, particularly a kind of iron finishing roller of iron finishing machine in the textile machine.
Background technology
Ironing roller is the main power consumption parts in the natural lustre finishing machine.More natural lustre finishing machine adopts a roll body, two sides to utilize, cloth is carried out the boiling hot light of secondary for improving the utilance of heat energy.Natural lustre finishing machine all adopts from the method for the inner heating of ironing roller ironing roller is heated at present.Theoretically, from the inner heating of ironing roller, the heat that is produced can both be attracted by roll body and utilize.But, power supply is imported the ironing roller inside of rotation, and, also will overcome the influence of centrifugal force, by no means easy thing heater members by heater members generation heat.Baroque conduction and heater members are in the hot environment of sealing for a long time, and useful life is low, the failure rate height, and maintenance difficulty is big.In addition, in the electric heating device of ironing roller inside, the effect of heat insulation of insulating material and the heat dispersion of roll body often exceed people's expectation, make actual heats unsatisfactory, and mainly show as: warm-up time is long, programming rate is slow, and heat energy dissipation is many.
Summary of the invention
The objective of the invention is, overcome the deficiencies in the prior art, a kind of electromagnetic heater of iron finishing roller of iron finishing machine is provided, from the ironing roller outside ironing roller is heated and the insulation measure is set, it is simple in structure, and is easy to maintenance, and failure rate is low, and safe and reliable, energy-conservation.
The technical scheme that the present invention takes is, described electromagnetic heater comprises heating mantles assembly (17) and following heating mantles assembly (20), upper and lower heating mantles assembly (17,20) is circular arc, is symmetricly set in the both sides up and down of ironing roller (16), and is fixed on the end cap (3) at two ends; End cap (3) is located at the inboard of the bearing pedestal (1) at ironing roller (16) two ends, and is fixed on the bearing pedestal (1) by screw (2); Described upper and lower heating mantles assembly (17,20) is made of case (9), internal partition (10), heater coil (12) and external partition (11); Heater coil (12) is the sinusoidal waveform profile shape and is arranged between internal partition (10) and the external partition (11), is sandwiched in wherein by internal partition (10) and external partition (11), and is fixed in the case (9) by thread connector (13).
Case (9) is an elongated slot plate, and its cross section is circular arc, and both sides curve inwardly, and can wrap up internal partition (10), heater coil (12) and external partition (11).
The turnover line (7) of heater coil (12) is connected with electromagnetic induction heating controller in the electric cabinet (19) respectively.
End cap (3) is provided with the transducer (5) of measuring ironing roller (16) dynamic temperature, and its front end is inwardly facing to ironing roller (16), the holding wire of rear end (4) outwards with electric cabinet (19) in digital display screen be connected with the power adjustment switch.
What heater coil (12) adopted is the outer electromagnetic wire of wrapping up in temperature-resistant insulation layer.
Waveform distance between the heater coil (12) is inversely proportional to required heating power.
Heater coil (12) is along with the arc bending of case (9), and can be divided into several groups, can be respectively with electric cabinet (19) in several electromagnetic induction heating controllers or with an electromagnetic induction heating controller in several output is connected.
Internal partition (10) and external partition (11) adopt the insulation heat proof material; External partition (11) posts reflecting material (15) facing on the curved surface of ironing roller (16).
One side of end cap (3) next-door neighbour's ironing roller (16) is fitted with one deck thermal insulation board (8).
The advantage that the present invention and prior art compare: the one, because that heater coil is fixed in the case is motionless, itself does not directly produce high temperature, so fault is few, the life-span is long.The 2nd, when the medium-high frequency electric current passes through heater coil, produce strong alternating magnetic field, the ironing roller of iron and steel produces eddy-current heating under the induction in magnetic field, do not need through other conduct, so programming rate is fast, the heat efficiency is high.The 3rd, this heater has heat insulation function simultaneously, can improve the heat energy utilization rate of ironing roller widely, is a kind of even more ideal heating, attemperator.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the position view of the present invention in natural lustre finishing machine;
Fig. 3 is the schematic diagram that heater coil 12 is launched into the plane;
Fig. 4 is the A place partial enlarged drawing among Fig. 1.
Label in the accompanying drawing: 1-bearing pedestal, 2-screw, the big end cap of 3-, 4-holding wire, the 5-transducer, the 6-screw, 7-passes in and out line, 8-thermal insulation board, the 9-case, 10-internal partition, 11-external partition, 12-heater coil, 13-thread connector, the 14-back-up ring that insulate, the 15-reflecting material, 16-ironing roller, the last heating mantles assembly of 17-, the 18-frame, 19-electric cabinet, heating mantles assembly under the 20-.
Embodiment
Below in conjunction with accompanying drawing the embodiment of the invention is described in further detail:
The present invention mainly comprises heating mantles assembly 17 and following heating mantles assembly 20, and upper and lower heating mantles assembly 17,20 is circular arc, is symmetricly set in the both sides up and down of ironing roller 16, and is fixed in by screw 6 on the end cap 3 at two ends.End cap 3 is located at the inboard of the bearing pedestal 1 at ironing roller 16 two ends, and is fixed on the bearing pedestal 1 by screw 2.
Described upper and lower heating mantles assembly 17,20 is made of case 9, internal partition 10, heater coil 12 and external partition 11.Heater coil 12 is sandwiched in wherein by internal partition 10 and external partition 11, and is fixed in the case 9 by thread connector 13 and insulation back-up ring 14.The radian of heating mantles assembly 17 is greater than the radian of following heating mantles assembly 20 on the present embodiment, and the radius of curvature of upper and lower heating mantles assembly 17,20 is identical.
What heater coil 12 adopted is the outer electromagnetic wire of wrapping up in temperature-resistant insulation layer, be the sinusoidal waveform profile shape and between internal partition 10 and external partition 11, arrange, and along with the arc bending of case 9.Waveform distance between the heater coil 12 is inversely proportional to required heating power.That is: the distance when power demand is big between the waveform should be dwindled, and the distance between the power demand hour waveform should increase.
The turnover line 7 of heater coil 12 is connected with electromagnetic induction heating controller in the electric cabinet 19 respectively.Heater coil 12 can be divided into several groups, respectively with electric cabinet 19 in several electromagnetic induction heating controllers or with an electromagnetic induction heating controller in several output is connected.Normally be divided into two groups, respectively with electric cabinet 19 in two electromagnetic induction heating controllers or be connected with two pairs of outputs in the electromagnetic induction heating controller.Do not have any mode of appointing, all can reach corresponding heats.
Upper and lower heating mantles assembly of the present invention is the heating element of ironing roller 16, is again the thermal radiation resistant warm keeping element of ironing roller 16 simultaneously.
The transducer 5 that the present invention measures temperature is contactless infrared temperature sensors, is installed in respectively in the screwed hole on the right and left end cap 3, and quantity is more than two.The front end of transducer 5 inwardly faces toward the cylindrical place, side of ironing roller 16, the holding wire 3 of rear end outwards with electric cabinet 19 in digital display screen be connected with the power adjustment switch, by regulating the size or the break-make of medium-high frequency electric current, regulate and control the temperature of ironing roller 16.
One side of end cap 3 next-door neighbour's ironing rollers 16 is fitted with one deck thermal insulation board 8, and is fixed on the bearing pedestal 1 by screw 2 with end cap 3.Thermal insulation board 8 is asbestos packing sheet or heat-resisting micanite, can be combined in the side of end cap 3 with sticker, to cut off the direction conduction of heat energy to bearing pedestal 1.
The present invention, by symmetrically arranged heater coil 12 up and down, central high-frequency current by the time, produces strong alternating magnetic field, make ironing roller 16 under the induction in magnetic field, the generation eddy-current heating.Whole heating process does not need through other conduct, so programming rate is fast, the heat efficiency is high.Simultaneously, ironing roller heat-insulation and heat-preservation material in the heating mantles assembly about in the of 16 has reduced thermal loss and thermal radiation in addition, has improved the heat energy utilization rate of ironing roller 16 widely, is a kind of desirable heating, attemperator.
The present invention is motionless owing to heater coil is fixed in the case 9, and itself does not directly produce high temperature, so fault is few, the life-span is long.Moreover heating, heat insulation module all are located at the outside of ironing roller, and it is also very convenient to detect maintenance.
Claims (9)
1. the electromagnetic heater of an iron finishing roller of iron finishing machine, it is characterized in that: described electromagnetic heater comprises heating mantles assembly (17) and following heating mantles assembly (20), upper and lower heating mantles assembly (17,20) is circular arc, be symmetricly set in the both sides up and down of ironing roller (16), and be fixed on the end cap (3) at two ends; End cap (3) is located at the inboard of the bearing pedestal (1) at ironing roller (16) two ends, and is fixed on the bearing pedestal (1) by screw (2); Described upper and lower heating mantles assembly (17,20) is made of case (9), internal partition (10), heater coil (12) and external partition (11); Heater coil (12) is the sinusoidal waveform profile shape and is arranged between internal partition (10) and the external partition (11), is sandwiched in wherein by internal partition (10) and external partition (11), and is fixed in the case (9) by thread connector (13).
2. the electromagnetic heater of a kind of iron finishing roller of iron finishing machine as claimed in claim 1, it is characterized in that: case (9) is an elongated slot plate, and its cross section is circular arc, and both sides curve inwardly, and can wrap up internal partition (10), heater coil (12) and external partition (11).
3. the electromagnetic heater of a kind of iron finishing roller of iron finishing machine as claimed in claim 1 is characterized in that: the turnover line (7) of heater coil (12) is connected with electromagnetic induction heating controller in the electric cabinet (19) respectively.
4. the electromagnetic heater of a kind of iron finishing roller of iron finishing machine as claimed in claim 1, it is characterized in that: end cap (3) is provided with the transducer (5) of measuring ironing roller (16) dynamic temperature, its front end is inwardly facing to ironing roller (16), the holding wire of rear end (4) outwards with electric cabinet (19) in digital display screen be connected with the power adjustment switch.
5. the electromagnetic heater of a kind of iron finishing roller of iron finishing machine as claimed in claim 1 is characterized in that: what heater coil (12) adopted is the outer electromagnetic wire of wrapping up in temperature-resistant insulation layer.
6. the electromagnetic heater of a kind of iron finishing roller of iron finishing machine as claimed in claim 5 is characterized in that: the waveform distance between the heater coil (12) is inversely proportional to required heating power.
7. as the electromagnetic heater of claim 1 or 3 described a kind of iron finishing roller of iron finishing machine, it is characterized in that: heater coil (12) is along with the arc bending of case (9), and can be divided into several groups, can be respectively with electric cabinet (19) in several electromagnetic induction heating controllers or with an electromagnetic induction heating controller in several output is connected.
8. the electromagnetic heater of a kind of iron finishing roller of iron finishing machine as claimed in claim 1 is characterized in that: internal partition (10) and external partition (11) employing insulation heat proof material; External partition (11) posts reflecting material (15) facing on the curved surface of ironing roller (16).
9. the electromagnetic heater of a kind of iron finishing roller of iron finishing machine as claimed in claim 1 is characterized in that: a side of end cap (3) next-door neighbour's ironing roller (16) is fitted with one deck thermal insulation board (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010115291 CN101795508A (en) | 2010-03-01 | 2010-03-01 | Electromagnetic heating device of iron finishing roller of iron finishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010115291 CN101795508A (en) | 2010-03-01 | 2010-03-01 | Electromagnetic heating device of iron finishing roller of iron finishing machine |
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| CN101795508A true CN101795508A (en) | 2010-08-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010115291 Pending CN101795508A (en) | 2010-03-01 | 2010-03-01 | Electromagnetic heating device of iron finishing roller of iron finishing machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995344A (en) * | 2012-02-02 | 2013-03-27 | 江苏乾丰新能源科技有限公司 | High-efficiency heat transfer ironing drying cylinder for luster finishing |
| CN103433687A (en) * | 2013-05-24 | 2013-12-11 | 武汉船用机械有限责任公司 | Heating device and assembling method for super-sized pulley component |
| CN103924413A (en) * | 2014-05-08 | 2014-07-16 | 连云港如年实业有限公司 | Electromagnetic induction iron finishing roller |
| CN104270845A (en) * | 2014-09-15 | 2015-01-07 | 大唐保定热电厂 | Coupling heating device heating system |
| CN104775259A (en) * | 2014-01-13 | 2015-07-15 | 苏州博杰思达机械有限公司 | Iron finishing machine iron finishing roller |
| CN104968059A (en) * | 2015-06-16 | 2015-10-07 | 天津赛金节能科技有限公司 | Arc-shaped electromagnetic heating body |
| CN104994610A (en) * | 2015-06-16 | 2015-10-21 | 天津赛金节能科技有限公司 | Electromagnetic heating body |
| CN105916226A (en) * | 2016-06-15 | 2016-08-31 | 浙江京华激光科技股份有限公司 | Electromagnetic heating mechanism |
| CN107160621A (en) * | 2017-07-24 | 2017-09-15 | 盐城易宝路轮胎有限公司 | A kind of heating roller of Tire production |
| CN109016793A (en) * | 2018-05-11 | 2018-12-18 | 杭州康得新机械有限公司 | Laminating machine electromagnetism dryer roll and heating means |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7043184B2 (en) * | 2003-02-10 | 2006-05-09 | Sharp Kabushiki Kaisha | Heating device, fixing device, image forming apparatus and heating method |
| CN201176522Y (en) * | 2008-03-06 | 2009-01-07 | 连云港鹰游纺机有限责任公司 | Polishing roller for preventing surface adhering |
| JP2009245850A (en) * | 2008-03-31 | 2009-10-22 | Toshiba Home Technology Corp | Electromagnetic induction heating device |
| CN201678843U (en) * | 2010-03-01 | 2010-12-22 | 江苏俊峰纺织机械有限公司 | Electromagnetic heating device for lustre finishing roller of natural lustre finishing machine |
-
2010
- 2010-03-01 CN CN 201010115291 patent/CN101795508A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7043184B2 (en) * | 2003-02-10 | 2006-05-09 | Sharp Kabushiki Kaisha | Heating device, fixing device, image forming apparatus and heating method |
| CN201176522Y (en) * | 2008-03-06 | 2009-01-07 | 连云港鹰游纺机有限责任公司 | Polishing roller for preventing surface adhering |
| JP2009245850A (en) * | 2008-03-31 | 2009-10-22 | Toshiba Home Technology Corp | Electromagnetic induction heating device |
| CN201678843U (en) * | 2010-03-01 | 2010-12-22 | 江苏俊峰纺织机械有限公司 | Electromagnetic heating device for lustre finishing roller of natural lustre finishing machine |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995344B (en) * | 2012-02-02 | 2014-07-16 | 江苏乾丰新能源科技有限公司 | High-efficiency heat transfer ironing drying cylinder for luster finishing |
| CN102995344A (en) * | 2012-02-02 | 2013-03-27 | 江苏乾丰新能源科技有限公司 | High-efficiency heat transfer ironing drying cylinder for luster finishing |
| CN103433687A (en) * | 2013-05-24 | 2013-12-11 | 武汉船用机械有限责任公司 | Heating device and assembling method for super-sized pulley component |
| CN103433687B (en) * | 2013-05-24 | 2016-09-28 | 武汉船用机械有限责任公司 | The heater of ultra-large type pulley assembly and assembly method |
| CN104775259B (en) * | 2014-01-13 | 2016-09-07 | 苏州博杰思达机械有限公司 | The ironing roller of natural lustre finishing machine |
| CN104775259A (en) * | 2014-01-13 | 2015-07-15 | 苏州博杰思达机械有限公司 | Iron finishing machine iron finishing roller |
| CN103924413A (en) * | 2014-05-08 | 2014-07-16 | 连云港如年实业有限公司 | Electromagnetic induction iron finishing roller |
| CN103924413B (en) * | 2014-05-08 | 2015-11-18 | 连云港如年实业有限公司 | Electromagnetic induction ironing roller |
| CN104270845A (en) * | 2014-09-15 | 2015-01-07 | 大唐保定热电厂 | Coupling heating device heating system |
| CN104968059A (en) * | 2015-06-16 | 2015-10-07 | 天津赛金节能科技有限公司 | Arc-shaped electromagnetic heating body |
| CN104968059B (en) * | 2015-06-16 | 2016-08-24 | 天津赛金节能科技有限公司 | A kind of arc Electromagnetic Heating body |
| CN104994610A (en) * | 2015-06-16 | 2015-10-21 | 天津赛金节能科技有限公司 | Electromagnetic heating body |
| CN105916226A (en) * | 2016-06-15 | 2016-08-31 | 浙江京华激光科技股份有限公司 | Electromagnetic heating mechanism |
| CN107160621A (en) * | 2017-07-24 | 2017-09-15 | 盐城易宝路轮胎有限公司 | A kind of heating roller of Tire production |
| CN109016793A (en) * | 2018-05-11 | 2018-12-18 | 杭州康得新机械有限公司 | Laminating machine electromagnetism dryer roll and heating means |
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Open date: 20100804 |