CN103922574A - Equipment and technological process for producing vacuum glass plate, and method for producing solar thermal collector - Google Patents

Equipment and technological process for producing vacuum glass plate, and method for producing solar thermal collector Download PDF

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CN103922574A
CN103922574A CN201410134161.XA CN201410134161A CN103922574A CN 103922574 A CN103922574 A CN 103922574A CN 201410134161 A CN201410134161 A CN 201410134161A CN 103922574 A CN103922574 A CN 103922574A
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glass
plate glass
rectangle
plate
blocks
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CN103922574B (en
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张英华
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Abstract

The invention discloses equipment and a technological process for producing a vacuum glass plate, and a method for producing a solar thermal collector. The equipment comprises a float-process plate glass production machine, a glass cutting machine, a glass grinding machine, a horizontal walking mechanism, a glass packing edge welding machine, a glass cavity air-tight sealing detection machine, a glass granulator, a glass granule distribution and scattering device or a gill net device, glass clamping device and a vacuumized packaging welding machine. The technological process for producing the vacuum glass plate comprises the following steps: a) preparing glass melt; b) producing plate glass through float process; c) producing glass granules; d) producing the plate glass with raised supporting points, evenly distributing and scattering glass granules on the glass melt of the float-process produced plate glass, or inserting a steel needle into the glass melt, pulling out the steel needle, and leaving the raised supporting points; e) cutting and grinding rectangular ordinary plate glass and plate glass with supporting points; f) sealing edges and welding the hollow plate glass, and leaving an air suction port; and g) vacuumizing the hollow plate glass, and sealing and welding the air suction port.

Description

Make the equipment and process flow process of hollow plate glass and the method for making solar energy collector
Technical field:
The present invention relates to a kind of equipment and process flow process of vacuum flat glass and method of making solar energy collector of making.
Background technology:
The patent No. 03112777.0 " manufacturing method of new type vacuum flat glass " comprises the following steps: a) at least two blocks of sheet glass of cutting similar shape.B) glass coating is superimposed with each other and in adjacent glass interlayer distribute some little pillar stiffeners.(on the lower-glass layer of adjacent each other glass plies, shelve to be provided with and arrange the template of through hole, spill little pillar stiffener template upper surface paving, then scrape off unnecessary little pillar stiffener with scraper plate; Then mention template, more superimposed upper glass layer.) c) add hot edge seal with glass solder, when edge sealing, in composite part periphery, leave and make interlayer chamber and the extraneous bleeding point being connected.D) on bleeding point, after placing glass scolder, the glass of at least one group of edge sealing is put into vacuum chamber.The cavity of the glass coating of edge sealing is vacuumized, toast simultaneously, make glass solder melting seal welding bleeding point.
Summary of the invention:
The equipment of the making hollow plate glass in the present invention.The equipment of making vacuum flat glass is spilt glass particle device or thorn net arrangement, glass clamping device and is vacuumized welded encapsulation machine by float process sheet glass machine, glass cutting machine, glass sander, horizontal running mechanism, glass-encapsulated welding edge machine, glass chamber hermetic seal machines, glass particle maker, cloth and forms.Glass particle maker be with screw extrusion pump high temp glass liquation from aperture squeezes out, the soft glass bar also not solidifying is cut into segment particle, these section of particle becomes ball particle under self capillary effect, or the glass bar solidifying is cut into segment particle.Cloth spills glass particle device and is made up of the container of track, dolly, splendid attire glass particle, several hopper channel, upper electromagnetic valve and lower electromagnetic valve.Vehicle motor on dolly drives car wheel to rotate, and dolly 402 is walked in two horizontal rail.Dolly spills the hydraulicefficiency elevation structure of glass particle device piston below by cloth connects the container of splendid attire glass particle, has several slightly greatly, only to allow than glass particle diameter the hopper channel that a glass particle passes through below the container of splendid attire glass particle.The stainless steel baffle plate that is contained in the lower electromagnetic valve on hopper channel the right reaches hopper channel lower end; Have a horizontal joint lyriform pore in each hopper channel left side, in horizontal joint lyriform pore on the left of the stainless steel comb of upper electromagnetic valve inserts hopper channel time, the hopper channel between the stainless steel baffle plate of lower electromagnetic valve and the stainless steel comb of upper electromagnetic valve can only retain a glass particle.The structure of thorn net arrangement is as follows: identical with the tin pond size of a float process sheet glass stainless (steel) wire with steel reinforcing is covered with neat downward draw point, a screw rod is straight up equipped with respectively at four angles of rectangle stainless (steel) wire, screw rod is screwed in the worm gear and nut that spiral feeds, and worm gear and nut is contained on four angles of rectangle metal frame.In the rotating shaft of sprocket motors, drive sprocket is housed, drive sprocket rotates by chain-driving driven sprocket, makes the lifting of rectangle stainless (steel) wire thereby driven sprocket drives worm gear and nut rotation that screw rod is moved by worm screw.The structure of glass clamping device is as follows: a certain height level on the floor of plane both sides of two blocks of sheet glass contact that makes hollow plate glass is filling the hydro-cylinder of hydraulic positioning mechanism, is vertically filling the hydro-cylinder of the hydraulicefficiency elevation structure of glass clamping device on the floor making after the hydraulic positioning mechanism on plane the right of two sheet glass contacts of hollow plate glass.An aduncate mechanical arm is respectively equipped with in the piston both sides of the hydraulicefficiency elevation structure of glass clamping device, the end of mechanical arm is equipped with Hydraulic Clamping Mechanism, and the piston of Hydraulic Clamping Mechanism is flexibly connected with a middle position that is slightly less than the rectangle steel plate of two blocks of sheet glass making hollow plate glass by pressure-loaded bearing.The exert pressure spring of circle bottom with rubber pad is equipped with in the submarginal place of rectangle steel plate, and the bottom of the rubber pad of the spring of exerting pressure with rubber pad is pressed in the submarginal place of two blocks of sheet glass making vacuum flat glass.The outer surface cover of pressure-loaded bearing on the left side has the follower gear of glass clamping device, and the rotating machine of the glass clamping device that drives the rotation of rectangle steel plate is housed on the mechanical arm on the Hydraulic Clamping Mechanism side on the left side.Thereby driving the follower gear of glass clamping device to rotate, the driving toothed gear of the rotating machine of glass clamping device by glass clamping device drive two blocks of sheet glass of rectangle steel plate and the making hollow plate glass by the spring clamp of exerting pressure to rotate.Horizontal running mechanism drives glass-encapsulated welding edge machine to move horizontally.Glass-encapsulated welding edge machine 1 is made up of hydraulicefficiency elevation structure, glass solder feeding machanism, Ping Hu heating plasma mechanism and rolling press-wheel.The support of horizontal running mechanism is fixed on the hydro-cylinder outside of the hydraulicefficiency elevation structure of glass clamping device, the two ends of the screw of horizontal running mechanism are contained in support upper end by brasses bearing, the two ends of the slide bar of horizontal running mechanism are fixed on the support of the horizontal running mechanism below the screw of horizontal running mechanism, and the drive-motor of horizontal running mechanism is fixed on the support of horizontal running mechanism on the right.The drive-motor of horizontal running mechanism is driven near the follower gear of the horizontal running mechanism filling on the screw right-hand member of horizontal running mechanism and is rotated by the driving toothed gear of the horizontal running mechanism in rotating shaft.The screw of horizontal running mechanism is screwed in the support screw of horizontal running mechanism, and the slide bar of horizontal running mechanism inserts in the support slide opening of horizontal running mechanism, and the hydraulicefficiency elevation structure of glass-encapsulated welding edge machine 1 is housed below the support of horizontal running mechanism.A kind of glass solder container, Ping Hu heating plasma mechanism and rolling press-wheel of glass solder feeding machanism are installed successively below the piston of the hydraulicefficiency elevation structure of glass-encapsulated welding edge machine.Pin type magnetic valve is equipped with in the funnel entrance top of glass solder container bottom, the outlet of funnel is pressed in the top of two blocks of sheet glass making hollow plate glass, and has a breach can allow glass solder spill on the hopper outlet near that side of Ping Hu heating plasma mechanism.Or the capstan winch of another kind of glass solder feeding machanism is wrapped in by the hydro-cylinder of hydraulic lifting of glass-encapsulated welding edge machine, in capstan winch volume, be wound around ribbon glass scolder; Barbed clip wheel, Ping Hu heating plasma mechanism and the rolling press-wheel of the glass solder feeding machanism with capstan winch volume are installed successively below the piston of the hydraulicefficiency elevation structure of glass-encapsulated welding edge machine, the head that capstan winch is rolled up the ribbon glass scolder stretching out is pressed in barbed clip wheel and makes between two sheet glass top youngsters of hollow plate glass, and the head of the barbed clip wheel turning handle ribbon glass scolder of clip wheel driven by motor is delivered to below Ping Hu heating plasma mechanism.The structure that vacuumizes welded encapsulation machine is as follows: the fixture of frog mouth shape is clipped in beyond the suction opening that the edge of two blocks of sheet glass of glass-encapsulated welding edge machine welding production hollow plate glass stays in advance on youngster; Caulking gum lip limit is housed on the fixture of frog mouth shape, the exterior pottery that is fixed on the polycrystal carborundum well heater of two pressure spring lower ends in the fixture of frog mouth shape is pressed on the suction opening that is placed with glass welding block, and the fixture of frog mouth shape is received on vacuum pump by air suction pipe.Or the structure that vacuumizes welded encapsulation machine is as follows: the fixture of frog mouth shape is clipped in beyond the suction opening that two sheet glass edges of glass-encapsulated welding edge machine 1 welding production hollow plate glass stay in advance upper, and caulking gum lip limit is housed on the fixture of frog mouth shape; Laser heater, LED head light, camera, electro-magnet and pressing plate are housed in the fixture of frog mouth shape, the illumination of laser heater is being placed with on the suction opening of glass welding block, camera is aimed at the suction opening that is placed with glass welding block, and the fixture of frog mouth shape is received on vacuum pump by air suction pipe.
The technical process of the making vacuum flat glass in the present invention is as follows: a) raw material of producing glass is put into heating in pincers pot, after chemical reaction generates glass melt.B) the screw extrusion pump of float process sheet glass machine is expressed to Xi Chi a certain amount of high temp glass liquation, and the solid tin in tin pond is flow to the heat melts that next high temp glass liquation passes out.Because the proportion of high temp glass liquation is less than the proportion of tin melt, thus high temp glass liquation swim in above tin melt, high temp glass liquation and tin melt cooled and solidified, we take out the sheet glass after solidifying.C) glass particle maker with screw extrusion pump high temp glass liquation from aperture squeezes out, the soft glass bar also not solidifying is cut into segment glass particle; These segment glass particles become ball particle under self capillary effect, or the glass bar solidifying is cut into segment glass particle.D), in float process sheet glass process, increase in the cooling viscosity of high temp glass liquation, while not also being frozen into sheet glass, the electric motor that cloth spills on the dolly of glass particle device drives the vehicle wheel rotation of dolly that dolly is walked in two horizontal rail.The glass particle that dolly spills in the container that the hydraulicefficiency elevation structure of glass particle device connects below by cloth flows into hopper channel, and upper magnetic valve gate open electricity pulls stainless steel comb to extract out from the horizontal joint lyriform pore in hopper channel left side; Nethermost that glass particle in hopper channel touches the stainless steel plate of lower electromagnetic valve, then goes up electromagnetic valve dead electricity stainless steel comb and under the promotion of self return spring, turns back to again in the horizontal joint lyriform pore of hopper channel left side; In each hopper channel between upper electromagnetic valve stainless steel comb and lower electromagnetic valve stainless steel plate, just only leave like this glass particle, finally descend electromagnetic valve energising to pull stainless steel plate to leave hopper channel lower end, on the sheet glass that each hopper channel drops out a glass particle, fall also not solidify.Then lower electromagnetic valve dead electricity stainless steel plate reaches hopper channel lower end, both closed lower electromagnetic valve under the promotion of self return spring, and the bottom of these glass particles that fall down is melted, is bonded on the sheet glass also not solidifying after absorbing the heat of the sheet glass also not solidifying.Dolly constantly walking in orbit like this, just has row's glass particle to drop to the sheet glass also not solidifying from hopper channel lower end at a certain distance, forms and has the sheet glass that is uniformly distributed protruding point of suppon.Or in float process sheet glass process, glass melt be squeezed into Xi Chi stable after, the sprocket motors reversion of thorn net arrangement, thereby drive sprocket passes through two driven sprockets of chain-driving rotates two worm screws rotations of drive, thereby two worm screws drive the worm gear and nut rotation that four spirals feed that four screw rods that spiral feeds are moved down.Four screw rods that spiral feeds move down and drive rectangle stainless (steel) wire to decline, and the draw point below rectangle stainless (steel) wire thrusts the glass melt surface after stable.By the time when the cooling viscosity of high temp glass liquation increases, the sprocket motors forward of thorn net arrangement, thereby drive sprocket drives two worm screws to rotate by two driven sprockets of chain, thereby two worm screws drive the worm gear and nut rotation that four spirals feed that four screw rods that spiral feeds are moved up.Four screw rods that spiral feeds move up and drive rectangle stainless (steel) wire to rise, and the draw point below rectangle stainless (steel) wire is extracted from stable glass melt surface.Due to the capillary effect of glass melt, after draw point below rectangle stainless (steel) wire is pulled out from glass melt, leave neat glass cone group on glass melt surface, then these glass cone groups slowly reduction just formed and there is the sheet glass that is uniformly distributed protruding point of suppon.E) rectangular ordinary plate glass of cutting and one with it big or small identical having be uniformly distributed the sheet glass of protruding point of suppon.F) polish with glass sander that identical having is uniformly distributed the rectangular flat plate glass of protruding point of suppon with size for the rectangle ordinary plate glass that cuts down, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal.G) be with the rectangular flat plate glass side that is uniformly distributed protruding point of suppon to be pressed on rectangle ordinary plate glass, then two blocks of sheet glass of above-mentioned making hollow plate glass are superimposed and put into glass clamping device, by two positions that make two blocks of sheet glass of hollow plate glass of two hydraulic positioning mechanisms adjustment, in the hydro-cylinder of the hydraulicefficiency elevation structure of past glass clamping device, increase or minimizing hydraulic efficiency oil just can be adjusted the height of Hydraulic Clamping Mechanism.The piston of Hydraulic Clamping Mechanism is exerted pressure to rectangle steel plate by pressure-loaded bearing, and rectangle steel plate exerts pressure, clamps to the outside surface of two blocks of sheet glass making hollow plate glass two blocks of sheet glass making hollow plate glass by exert pressure spring and rubber pad.Thereby h) drive-motor of horizontal running mechanism drives the follower gear rotation of horizontal running mechanism that the screw of horizontal running mechanism is rotated by the driving toothed gear of the horizontal running mechanism in rotating shaft, and the screw of horizontal running mechanism rotates the support of horizontal running mechanism is slided on the slide bar of horizontal running mechanism.The piston of the hydraulicefficiency elevation structure of the glass-encapsulated welding edge machine below the support of horizontal running mechanism moves down.The energising of pin type magnetic valve is housed above a kind of funnel entrance of glass solder container bottom of glass solder feeding machanism and opens, allow and spill glass solder near the funnel of that side of Ping Hu heating plasma mechanism from the breach of mouth; Or the head of the barbed clip wheel turning handle ribbon glass scolder of the clip wheel driven by motor of another kind of glass solder feeding machanism is delivered to below Ping Hu heating plasma mechanism.The support of horizontal running mechanism from one end to the other side moves, flat arc heating plasma mechanism heats molten glass scolder and the upper edge surface of making two blocks of sheet glass of hollow plate glass; Then rolling press-wheel is pressed in and on the glass solder of fusing, makes the upper edge surface of two blocks of sheet glass of the glass solder of fusing and the making hollow plate glass of the fusing seal welding that closely combines; Sealing weld connects behind one side of two blocks of sheet glass making hollow plate glass, stops welding.The hydraulicefficiency elevation structure of glass clamping device raises by the Hydraulic Clamping Mechanism on mechanical arm two blocks of sheet glass that weld making hollow plate glass on one side.Thereby the rotating machine of the glass clamping device on mechanical arm rotates together with the follower gear rotation drive rectangle steel plate of the driving toothed gear drive glass clamping device of glass clamping device and two blocks of sheet glass of making hollow plate glass.Beyond two blocks of sheet glass of the making hollow plate glass that sealing weld connects, youngster forwards side to, and glass-encapsulated welding edge machine 1 starts seal welding and forwarded to top youngster's the also limit youngster of two blocks of sheet glass of the making hollow plate glass of welding not.Only stay next suction opening until four side welds of two blocks of sheet glass of making vacuum flat glass are received, then two blocks of sheet glass making hollow plate glass are taken off from glass clamping device.I) vacuumize the lip limit that caulking gum is housed on the fixture of frog mouth shape of welded encapsulation machine and clamp youngster beyond two blocks of sheet glass of making hollow plate glass of reserved suction opening, from the outside toward the sticking liquid of caulking gum lip limit Coating tape of the fixture of frog mouth shape.Be pressed at the fixture the inside of frog mouth shape, the polycrystal carborundum well heater that is fixed on two pressure spring lower ends on the suction opening of two blocks of sheet glass making hollow plate glass on surface glass welding block, vacuum pump vacuumizes the fixture of frog mouth shape the inside by air suction pipe; Then polycrystal carborundum well heater energising intensification heat fused is pressed in the suction opening upper glass welding block of two blocks of sheet glass making hollow plate glass, and pressure spring flattens the glass welding block of fusing on the suction opening of two blocks of sheet glass of making hollow plate glass by the exterior pottery of polycrystal carborundum well heater.Or vacuumize on the fixture of frog mouth shape of welded encapsulation machine caulking gum lip limit is housed, youngster beyond two blocks of sheet glass of the making hollow plate glass that is reserved with suction opening is clamped on the caulking gum lip limit of the fixture of frog mouth shape.The sticking liquid of fixture caulking gum lip limit Coating tape of past frog mouth shape from the outside.LED head light illuminates the fixture the inside of frog mouth shape, camera is aimed at the glass welding block on the suction opening that is placed on two blocks of sheet glass making hollow plate glass, whether the laser that can observe laser heater trial fire impinges upon on the glass welding block on the suction opening of two blocks of sheet glass making hollow plate glass, and vacuum pump vacuumizes the fixture the inside of frog mouth shape by air suction pipe.The laser of laser heater impinges upon the glass welding block on suction opening, be placed on glass welding block on the suction opening of two blocks of sheet glass of making hollow plate glass by laser heater heat fused after, electro-magnet energising, pressing plate flatten being placed on the glass welding block having melted on the suction opening of two blocks of sheet glass making hollow plate glass, seal welding suction opening.J) vacuum pump stops bleeding, and the fixture of frog mouth shape is taken off from the vacuum flat glass of making.
The method of the making solar energy collector in the present invention is as follows: an a) large-scale rectangle ordinary plate glass of cutting, then cut a, length identical with the width of the large-scale rectangle ordinary plate glass of aforementioned that piece and slightly grow the large-scale rectangular flat plate glass with protruding point of suppon of a bit.B), with glass sander the polish large-scale rectangle ordinary plate glass that cuts down and the large-scale rectangular flat plate glass with protruding point of suppon, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal.C) heat with adding on hott bed respectively rectangle ordinary plate glass with the large-scale rectangular flat plate glass of protruding point of suppon, then rectangle ordinary plate glass along broadside bend to L shaped, the large-scale rectangular flat plate glass projection point of suppon with protruding point of suppon is inwardly bent to L shaped along broadside.D) L shaped ordinary plate glass and L shaped sheet glass with protruding point of suppon are superimposed, L shaped sheet glass inner side is with the protruding point of suppon side to withstand on L shaped ordinary plate glass, and glass clamping device is put in alignment up and down.E) use glass-encapsulated welding edge machine 1 the limit welded encapsulation of two blocks of L shaped sheet glass, on the long limit of two blocks of L shaped sheet glass, leave in advance suction opening.F) with vacuumizing welded encapsulation machine suction opening seal welding.G) with the bonding rectangularity flat tube of two L shaped vacuum flat glass having welded.H) cutting two block lengths are less than length and width degree in the mouth of pipe of rectangular flat-tube and equal the small-sized rectangle ordinary plate glass of the mouth of pipe inner width of rectangle vacuum flat tube, cutting two block lengths be less than long in the rectangle mouth of pipe of rectangle vacuum flat tube and width equal rectangle vacuum flat tube mouth inner width with the small rectangle sheet glass of protruding point of suppon and the small rectangle ordinary plate glass of two formed objects.I), with glass sander polish the small rectangle ordinary plate glass that cuts down and the small rectangle sheet glass with protruding point of suppon, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal.J), small rectangle ordinary plate glass with the small rectangle sheet glass of protruding point of suppon, pairing welded encapsulation becomes two side broadsides to have the small rectangle hollow sheet glass of suction opening.K) welded encapsulation vaccum suction pipe on the suction opening of small rectangle hollow sheet glass.1) small rectangle hollow sheet glass is vacuumized from the vaccum suction pipe of small rectangle hollow sheet glass with vacuum pump, then the vaccum suction pipe of fire envelope small rectangle hollow sheet glass.M) be bonded in respectively on two mouths of pipe of rectangle vacuum flat tube with two small rectangle vacuum flat glass.Because the length of small rectangle vacuum flat glass is less than in the mouth of pipe of rectangle vacuum flat tube long, so can stay next mouthful on the mouth of pipe of the rectangle vacuum flat tube of that side of vaccum suction pipe of small rectangle vacuum flat glass, on two mouths staying on two mouths of pipe of rectangle vacuum flat tube, one, under one, be distributed on two mouths of pipe of rectangle vacuum flat tube interlacedly, water-in is at the mouth of pipe downside of rectangle vacuum flat tube, and water outlet is at the mouth of pipe upside of rectangle vacuum flat tube.N) the sticky water pipe of putting on water-in, at water outlet rising pipe.
Brief description of the drawings:
Below in conjunction with the drawings and specific embodiments, the present invention is done to further concrete detailed explanation.
Fig. 1 is horizontal running mechanism, glass-encapsulated welding edge machine and the glass clamping device vertical view in the present invention.
Fig. 2 is horizontal running mechanism, glass-encapsulated welding edge machine and the glass clamping device A-A sectional view in the present invention.
Fig. 3 is horizontal running mechanism, glass-encapsulated welding edge machine and the glass clamping device B-B sectional view in the present invention.
Fig. 4 is the thorn net arrangement vertical view in the present invention.
Fig. 5 is the thorn net arrangement front view in the present invention.
Fig. 6 is that the cloth in the present invention spills glass particle device vertical view.
Fig. 7 is that the cloth in the present invention spills glass particle device front view.
Fig. 8 is the structural representation that vacuumizes welded encapsulation machine in the present invention with polycrystal carborundum well heater.
Fig. 9 is the structural representation that vacuumizes welded encapsulation machine in the present invention with laser heater.
Figure 10 is the schematic appearance of the solar energy collector in the present invention.
Embodiment:
Shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, make the equipment of hollow plate glass.The equipment of making vacuum flat glass is spilt glass particle device 4 or thorn net arrangement 3, glass clamping device 2 and is vacuumized welded encapsulation machine 5 by float process sheet glass machine, glass cutting machine, glass sander, horizontal running mechanism, glass-encapsulated welding edge machine 1, glass chamber hermetic seal machines, glass particle maker, cloth and forms.Glass particle maker be with screw extrusion pump high temp glass liquation from aperture squeezes out, the soft glass bar also not solidifying is cut into segment particle, these section of particle becomes ball particle under self capillary effect, or the glass bar solidifying is cut into segment particle.Cloth spills glass particle device 4 and is made up of container 406, several hopper channel 408, upper electromagnetic valve 403 and the lower electromagnetic valve 404 of track 401, dolly 402, splendid attire glass particle 407.Dolly 402 driven by motor dolly 402 vehicle wheel rotations on dolly 402 are walked dolly 402 in two horizontal rail 401.Dolly 402 spills the container 406 of the piston connection splendid attire glass particle 407 of the hydraulicefficiency elevation structure 405 of glass particle device 4 below by cloth, the container 406 of splendid attire glass particle 407 has several slightly greatly, only to allow than glass particle 407 diameters the hopper channel 408 that a glass particle 407 passes through below.The stainless steel baffle plate that is contained in the lower electromagnetic valve 404 on hopper channel 408 the right reaches hopper channel 408 lower ends; Have a horizontal joint lyriform pore in each hopper channel 408 left side, in the time that the stainless steel comb of upper electromagnetic valve 403 inserts in the horizontal joint lyriform pore in hopper channel 408 left sides, the hopper channel 408 between the stainless steel baffle plate of lower electromagnetic valve 404 and the stainless steel comb of upper electromagnetic valve 403 can only retain a glass particle 407.The structure of thorn net arrangement 3 is as follows: identical with the tin pond size of a float process sheet glass stainless (steel) wire 309 with steel reinforcing is covered with neat downward draw point 310, a screw rod 303 is straight up equipped with respectively at four angles of rectangle stainless (steel) wire 309, screw rod 303 is screwed in the worm gear and nut 302 that spiral feeds, and worm gear and nut 302 is contained on four angles of rectangle metal frame 301.Drive sprocket 305 is housed in the rotating shaft of sprocket motors 304, drive sprocket 305 drives driven sprocket 306 to rotate by chain 307, makes 309 liftings of rectangle stainless (steel) wire thereby driven sprocket 306 drives worm gear and nut 302 rotations that screw rod 303 is moved by worm screw 308.The structure of glass clamping device 2 is as follows: a certain height level on the floor of the plane both sides that contact at two blocks of sheet glass 0 making hollow plate glass is filling the hydro-cylinder of hydraulic positioning mechanism 210, is vertically filling the hydro-cylinder of the hydraulicefficiency elevation structure 201 of glass clamping device 2 on the hydraulic positioning mechanism 210 on the plane the right contacting at two blocks of sheet glass 0 making hollow plate glass floor below.An aduncate mechanical arm 202 is respectively equipped with in the piston both sides of the hydraulicefficiency elevation structure 201 of glass clamping device 2, the end of mechanical arm 202 is equipped with Hydraulic Clamping Mechanism 206, and the piston of Hydraulic Clamping Mechanism 206 is flexibly connected with a middle position that is slightly less than the rectangle steel plate 208 of two blocks of sheet glass 0 making hollow plate glass by pressure-loaded bearing 207.The exert pressure spring 209 of circle bottom with rubber pad is equipped with in the submarginal place of rectangle steel plate 208, and the bottom of the rubber pad of the spring 209 of exerting pressure with rubber pad is pressed in the submarginal place of two blocks of sheet glass 0 making vacuum flat glass.The outer surface cover of pressure-loaded bearing 207 on the left side has the follower gear 205 of glass clamping device 2, and the rotating machine 203 that drives the glass clamping device 2 that rectangle steel plate 208 rotates is housed on the other mechanical arm 202 of the Hydraulic Clamping Mechanism on the left side 206.Thereby two blocks of sheet glass 0 that the rotating machine 203 of glass clamping device 2 drives the follower gear 205 of glass clamping device 2 to rotate the making hollow plate glass that drives rectangle steel plate 208 and clamp by the spring 209 of exerting pressure by the driving toothed gear 204 of glass clamping device 2 rotate.Horizontal running mechanism drives glass-encapsulated welding edge machine 1 to move horizontally.Glass-encapsulated welding edge machine 1 is made up of hydraulicefficiency elevation structure 107, glass solder feeding machanism, Ping Hu heating plasma mechanism 110 and rolling press-wheel 111.The support 100 of horizontal running mechanism is fixed on the hydro-cylinder outside of the hydraulicefficiency elevation structure 201 of glass clamping device 2, the two ends of the screw 101 of horizontal running mechanism are contained in support 100 upper ends by brasses bearing, on the support 100 of the screw 101 that the two ends of the slide bar 102 of horizontal running mechanism are fixed on horizontal running mechanism horizontal running mechanism below, the drive-motor 104 of horizontal running mechanism is fixed on the support 100 of horizontal running mechanism on the right.The drive-motor 104 of horizontal running mechanism is driven near the follower gear 106 of the horizontal running mechanism filling on screw 101 right-hand members of horizontal running mechanism and is rotated by the driving toothed gear 105 of the horizontal running mechanism in rotating shaft.The screw 101 of horizontal running mechanism is screwed in support 103 screws of horizontal running mechanism, the slide bar 102 of horizontal running mechanism inserts in support 103 slide openings of horizontal running mechanism, and the support 103 of horizontal running mechanism is equipped with the hydraulicefficiency elevation structure 107 of glass-encapsulated welding edge machine 1 below.A kind of glass solder container, Ping Hu heating plasma mechanism 110 and rolling press-wheel 111 of glass solder feeding machanism are installed successively below the piston of the hydraulicefficiency elevation structure 107 of glass-encapsulated welding edge machine 1.Pin type magnetic valve is equipped with in the funnel entrance top of glass solder container bottom, the outlet of funnel is pressed in the top of two blocks of sheet glass 0 making hollow plate glass, and has a breach can allow glass solder spill on the hopper outlet near Ping Hu heating plasma mechanism 110 those sides.Or the capstan winch of another kind of glass solder feeding machanism volume 108 is contained in by the hydro-cylinder of hydraulic lifting 107 of glass-encapsulated welding edge machine 1, and capstan winch is rolled up 108 li and is being wound around ribbon glass scolder; Barbed clip wheel 109, Ping Hu heating plasma mechanism 110 and the rolling press-wheel 111 of the glass solder feeding machanism with capstan winch volume 108 are installed successively below the piston of the hydraulicefficiency elevation structure 107 of glass-encapsulated welding edge machine 1, the head of the capstan winch volume 108 ribbon glass scolders that stretch out is pressed between two blocks of sheet glass, the 0 top youngster of barbed clip wheel 109 and making hollow plate glass, and the head of the barbed clip wheel 109 turning handle ribbon glass scolders of clip wheel driven by motor is delivered to below Ping Hu heating plasma mechanism 110.The structure that vacuumizes welded encapsulation machine 5 is as follows: the fixture 502 of frog mouth shape is clipped in beyond the suction opening that the edge of two blocks of sheet glass 0 of glass-encapsulated welding edge machine 1 welding production hollow plate glass stays in advance on youngster; Caulking gum lip limit is housed on the fixture 502 of frog mouth shape, 502 li of exterior potteries that are fixed on the polycrystal carborundum well heater 504 of two pressure spring 503 lower ends of fixture of frog mouth shape are pressed on the suction opening that is placed with glass welding block 505, and the fixture 502 of frog mouth shape is received on vacuum pump by air suction pipe 501.Or the structure that vacuumizes welded encapsulation machine 5 is as follows: on beyond fixture folder 502 suction openinies that stay in advance at two sheet glass 0 edges of glass-encapsulated welding edge machine 1 welding production hollow plate glass of frog mouth shape, caulking gum lip limit is housed on the fixture 502 of frog mouth shape; 502 li of the fixtures of frog mouth shape are equipped with laser heater 508, LED head light 509, camera 510, electro-magnet 506 and pressing plate 507, the illumination of laser heater 508 is being placed with on the suction opening of glass welding block 505, camera 510 is aimed at the suction opening that is placed with glass welding block 505, and the fixture 502 of frog mouth shape is received on vacuum pump by air suction pipe 501.
Shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, the technical process of making vacuum flat glass is as follows: a) raw material of producing glass is put into heating in pincers pot, after chemical reaction generates glass melt.B) the screw extrusion pump of float process sheet glass machine is expressed to Xi Chi a certain amount of high temp glass liquation, and the solid tin in tin pond is flow to the heat melts that next high temp glass liquation passes out.Because the proportion of high temp glass liquation is less than the proportion of tin melt, thus high temp glass liquation swim in above tin melt, high temp glass liquation and tin melt cooled and solidified, we take out the sheet glass after solidifying.C) glass particle maker with screw extrusion pump high temp glass liquation from aperture squeezes out, the soft glass bar also not solidifying is cut into segment glass particle 407; These segment glass particles 407 become ball particle under self capillary effect, or the glass bar solidifying is cut into segment glass particle 407.D) in float process sheet glass process, increase in the cooling viscosity of high temp glass liquation, while not also being frozen into sheet glass, the electric motor that cloth spills on the dolly 402 of glass particle device 4 drives the vehicle wheel rotation of dolly 402 that dolly 402 is walked in two horizontal rail 401.The glass particle 407 that dolly 402 spills 406 li, container that the hydraulicefficiency elevation structure 405 of glass particle device 4 connects below by cloth flows into hopper channel 408, and upper electromagnetic valve 403 energisings pull stainless steel comb to extract out from the horizontal joint lyriform pore in hopper channel 408 left sides; Nethermost that glass particle 407 in hopper channel 408 touches the stainless steel plate of lower electromagnetic valve 404, then goes up electromagnetic valve 403 dead electricity stainless steel combs and turns back to again in hopper channel 408 left side horizontal joint lyriform pores under the promotion of self return spring; In each hopper channel 408 between upper electromagnetic valve 403 stainless steel combs and lower electromagnetic valve 404 stainless steel plates, just only leave like this glass particle 407, finally descend electromagnetic valve 404 energising to pull stainless steel plate to leave hopper channel 408 lower ends, on the sheet glass that each hopper channel 408 drops out a glass particle 407, fall also not solidify.Then lower electromagnetic valve 404 dead electricity stainless steel plates reach hopper channel 408 lower ends, both closed lower electromagnetic valve 404 under the promotion of self return spring, and the bottom of the glass particle 407 that these fall down is melted, is bonded on the sheet glass also not solidifying after absorbing the heat of the sheet glass also not solidifying.Dolly 402 constantly walking on track 401 like this, just has row's glass particle 407 to drop to the sheet glass also not solidifying from hopper channel 408 lower ends at a certain distance, forms and has the sheet glass that is uniformly distributed protruding point of suppon.Or in float process sheet glass process, glass melt be squeezed into Xi Chi stable after, the sprocket motors 304 of thorn net arrangement 3 is reversed, thereby drive sprocket 305 drives two driven sprockets 306 to rotate by chain 307 drives two worm screws 308 to rotate, thereby two worm screws 308 drive worm gear and nut 302 that four spirals feed to rotate, four screw rods 303 that spiral feeds are moved down.Four screw rods 303 that spiral feeds move down and drive rectangle stainless (steel) wire 309 to decline, and rectangle stainless (steel) wire 309 draw point 310 below thrusts the glass melt surface after stablizing.By the time when the cooling viscosity of high temp glass liquation increases, sprocket motors 304 forwards of thorn net arrangement 3, thereby drive sprocket 305 drives two worm screws 308 to rotate by 307 two driven sprockets of chain 306, thereby two worm screws 308 drive worm gear and nut 302 that four spirals feed to rotate, four screw rods 303 that spiral feeds are moved up.Four screw rods 303 that spiral feeds move up and drive rectangle stainless (steel) wire 309 to rise, and rectangle stainless (steel) wire 309 draw point 310 is below extracted from stable glass melt surface.Due to the capillary effect of glass melt, after rectangle stainless (steel) wire 309 draw point 310 is below pulled out from glass melt, leave neat glass cone group on glass melt surface, then these glass cone groups slowly reduction just formed and there is the sheet glass that is uniformly distributed protruding point of suppon.E) rectangular ordinary plate glass of cutting and one with it big or small identical having be uniformly distributed the sheet glass of protruding point of suppon.F) polish with glass sander that identical having is uniformly distributed the rectangular flat plate glass of protruding point of suppon with size for the rectangle ordinary plate glass that cuts down, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal.G) be with the rectangular flat plate glass side that is uniformly distributed protruding point of suppon to be pressed on rectangle ordinary plate glass, then two blocks of sheet glass 0 of above-mentioned making hollow plate glass are superimposed and put into glass clamping device 2, adjust two positions that make two blocks of sheet glass 0 of hollow plate glass by two hydraulic positioning mechanisms 210, in the hydro-cylinder of the hydraulicefficiency elevation structure 201 of past glass clamping device 2, increase or minimizing hydraulic efficiency oil just can be adjusted the height of Hydraulic Clamping Mechanism 206.The piston of Hydraulic Clamping Mechanism 206 is exerted pressure to rectangle steel plate 208 by pressure-loaded bearing 207, and rectangle steel plate 208 exerts pressure, clamps to the outside surface of two blocks of sheet glass 0 making hollow plate glass two blocks of sheet glass 0 making hollow plate glass by exert pressure spring 209 and rubber pad.Thereby h) drive-motor 104 of horizontal running mechanism drives the follower gear 106 of horizontal running mechanism to rotate by the driving toothed gear 105 of the horizontal running mechanism in rotating shaft the screw 101 of horizontal running mechanism is rotated, the screw 101 of horizontal running mechanism rotates the support 103 of horizontal running mechanism is slided on the slide bar 102 of horizontal running mechanism.The piston of the hydraulicefficiency elevation structure 107 of the support 103 of horizontal running mechanism glass-encapsulated welding edge machine 1 below moves down.The energising of pin type magnetic valve is housed above a kind of funnel entrance of glass solder container bottom of glass solder feeding machanism and opens, allow and spill glass solder near the funnel of Ping Hu heating plasma mechanism 110 those sides from the breach of mouth; Or the head of the barbed clip wheel 109 turning handle ribbon glass scolders of the clip wheel driven by motor of another kind of glass solder feeding machanism is delivered to below Ping Hu heating plasma mechanism 110.The support 103 of horizontal running mechanism from one end to the other side moves, 110 heating of Ping Hu heating plasma mechanism molten glass scolder and the upper edge surface of making two blocks of sheet glass 0 of hollow plate glass; Then rolling press-wheel 111 is pressed in and on the glass solder of fusing, makes the upper edge surface of two blocks of sheet glass 0 of the glass solder of fusing and the making hollow plate glass of the fusing seal welding that closely combines; Sealing weld connects behind one side of two blocks of sheet glass 0 making hollow plate glass, stops welding.The hydraulicefficiency elevation structure 201 of glass clamping device 2 raises by the Hydraulic Clamping Mechanism 206 on mechanical arm 202 two blocks of sheet glass 0 that weld making hollow plate glass on one side.Thereby the rotating machine 203 of the glass clamping device 2 on mechanical arm 202 drives the follower gear 205 of glass clamping device 2 to rotate to drive rectangle steel plate 208 by the driving toothed gear 204 of glass clamping device 2 and makes together with two blocks of sheet glass 0 of hollow plate glass and rotate.Beyond two blocks of sheet glass 0 of the making hollow plate glass that sealing weld connects, youngster forwards side to, and glass-encapsulated welding edge machine 1 starts seal welding and forwarded to top youngster's the also limit youngster of two blocks of sheet glass 0 of the making hollow plate glass of welding not.Only stay next suction opening until four side welds of two blocks of sheet glass 0 of making vacuum flat glass are received, then two blocks of sheet glass 0 making hollow plate glass are taken off from glass clamping device 2.I) vacuumize the lip limit that caulking gum is housed on the fixture 502 of frog mouth shape of welded encapsulation machine 5 and clamp youngster beyond two blocks of sheet glass 0 of making hollow plate glass of reserved suction opening, from the outside toward the sticking liquid of caulking gum lip limit Coating tape of the fixture 502 of frog mouth shape.Be pressed at fixture 502 the insides of frog mouth shape, the polycrystal carborundum well heater 504 that is fixed on two pressure spring 503 lower ends on the suction opening of two blocks of sheet glass 0 making hollow plate glass on surface glass welding block 505, vacuum pump vacuumizes fixture 502 the insides of frog mouth shape by air suction pipe 501; Then the polycrystal carborundum well heater 504 intensification heat fused of switching on is pressed in the suction opening upper glass welding block 505 of two blocks of sheet glass 0 of making hollow plate glass, and pressure spring 503 flattens the glass welding block 505 of fusing on the suction opening of two blocks of sheet glass 0 of making hollow plate glass by the exterior pottery of polycrystal carborundum well heater 504.Or vacuumize on the fixture 502 of frog mouth shape of welded encapsulation machine 5 caulking gum lip limit is housed, youngster beyond two blocks of sheet glass 0 of the making hollow plate glass that is reserved with suction opening is clamped on the caulking gum lip limit of the fixture 502 of frog mouth shape.The sticking liquid of fixture 502 caulking gum lip limit Coating tape of past frog mouth shape from the outside.LED head light 509 illuminates fixture 502 the insides of frog mouth shape, the glass welding block 505 that camera 510 is aimed on the suction opening that is placed on two blocks of sheet glass 0 making hollow plate glass, can observe on the glass welding block 505 on the suction opening whether laser that laser heater 508 fires for adjustment impinge upon two blocks of sheet glass 0 making hollow plate glass, vacuum pump vacuumizes fixture 502 the insides of frog mouth shape by air suction pipe 501.The laser of laser heater 508 impinges upon the glass welding block 505 on suction opening, be placed on glass welding block 505 on the suction opening of two blocks of sheet glass 0 of making hollow plate glass by laser heater 508 heat fused after, electro-magnet 506 is switched on, pressing plate 507 flattens being placed on the glass welding block 505 having melted on the suction opening of two blocks of sheet glass 0 making hollow plate glass, seal welding suction opening.J) vacuum pump stops bleeding, and the fixture 502 of frog mouth shape is taken off from the vacuum flat glass of making.
Shown in Figure 10, make the method for solar energy collector as follows: an a) large-scale rectangle ordinary plate glass of cutting, then cut a, length identical with the width of the large-scale rectangle ordinary plate glass of aforementioned that piece and slightly grow the large-scale rectangular flat plate glass with protruding point of suppon of a bit.B), with glass sander the polish large-scale rectangle ordinary plate glass that cuts down and the large-scale rectangular flat plate glass with protruding point of suppon, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal.C) heat with adding on hott bed respectively rectangle ordinary plate glass with the large-scale rectangular flat plate glass of protruding point of suppon, then rectangle ordinary plate glass along broadside bend to L shaped, the large-scale rectangular flat plate glass projection point of suppon with protruding point of suppon is inwardly bent to L shaped along broadside.D) L shaped ordinary plate glass and L shaped sheet glass with protruding point of suppon are superimposed, L shaped sheet glass inner side is with the protruding point of suppon side to withstand on L shaped ordinary plate glass, and glass clamping device 2 is put in alignment up and down.E) use glass-encapsulated welding edge machine 1 the limit welded encapsulation of two blocks of L shaped sheet glass, on the long limit of two blocks of L shaped sheet glass, leave in advance suction opening.F) with vacuumizing welded encapsulation machine 5 suction opening seal welding.G) with two bonding rectangularity flat tubes of L shaped vacuum flat glass 601 that welded.H) cutting two block lengths are less than length and width degree in the mouth of pipe of rectangular flat-tube and equal the small-sized rectangle ordinary plate glass of the mouth of pipe inner width of rectangle vacuum flat tube, cutting two block lengths be less than long in the rectangle mouth of pipe of rectangle vacuum flat tube and width equal rectangle vacuum flat tube mouth inner width with the small rectangle sheet glass of protruding point of suppon and the small rectangle ordinary plate glass of two formed objects.I), with glass sander polish the small rectangle ordinary plate glass that cuts down and the small rectangle sheet glass with protruding point of suppon, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal.J), small rectangle ordinary plate glass with the small rectangle sheet glass of protruding point of suppon, pairing welded encapsulation becomes two side broadsides to have the small rectangle hollow sheet glass of suction opening.K) welded encapsulation vaccum suction pipe 603 on the suction opening of small rectangle hollow sheet glass.1) small rectangle hollow sheet glass is vacuumized from the vaccum suction pipe 603 of small rectangle hollow sheet glass with vacuum pump, then the vaccum suction pipe 603 of fire envelope small rectangle hollow sheet glass.M) be bonded in respectively on two mouths of pipe of rectangle vacuum flat tube with two small rectangle vacuum flat glass 602.Because the length of small rectangle vacuum flat glass 602 is less than in the mouth of pipe of rectangle vacuum flat tube long, so can stay next mouthful on the mouth of pipe of the rectangle vacuum flat tube of vaccum suction pipe 603 those sides of small rectangle vacuum flat glass 602, on two mouths staying on two mouths of pipe of rectangle vacuum flat tube, one, under one, be distributed on two mouths of pipe of rectangle vacuum flat tube interlacedly, water-in 604 is at the mouth of pipe downside of rectangle vacuum flat tube, and water outlet 605 is at the mouth of pipe upside of rectangle vacuum flat tube.N) the sticky water pipe of putting on water-in 604, at water outlet 605 rising pipes.

Claims (3)

1. make the equipment of hollow plate glass for one kind, make the equipment of vacuum flat glass mainly by float process sheet glass machine, glass cutting machine, glass sander, glass-encapsulated welding edge machine, glass chamber hermetic seal machines, vacuumize welded encapsulation machine composition, it is characterized in that: the equipment of making vacuum flat glass also comprises: glass particle maker, cloth spills glass particle device (4) or thorn net arrangement (3) and glass clamping device (2), glass particle maker be with screw extrusion pump high temp glass liquation from aperture squeezes out, the soft glass bar also not solidifying is cut into segment particle, these section of particle becomes ball particle under self capillary effect, or the glass bar solidifying is cut into segment particle, it is by track (401) that cloth spills glass particle device (4), dolly (402), the container (406) of splendid attire glass particle (407), several hopper channels (408), upper electromagnetic valve (403) and lower electromagnetic valve (404) composition, dolly (402) driven by motor dolly (402) vehicle wheel rotation on dolly (402) makes dolly (402) in the upper walking of two horizontal rail (401), dolly (402) spills the container (406) of the piston connection splendid attire glass particle (407) of the hydraulicefficiency elevation structure (405) of glass particle device (4) below by cloth, the container (406) of splendid attire glass particle (407) has several slightly larger than glass particle (407) diameter below, only allow the hopper channel (408) that a glass particle (407) passes through, the stainless steel baffle plate that is contained in the lower electromagnetic valve (404) on hopper channel (408) the right reaches hopper channel (408) lower end, have a horizontal joint lyriform pore in each hopper channel (408) left side, in horizontal joint lyriform pore on the left of the stainless steel comb of upper electromagnetic valve (403) inserts hopper channel (408) time, the hopper channel (408) between the stainless steel baffle plate of lower electromagnetic valve (404) and the stainless steel comb of upper electromagnetic valve (403) can only retain a glass particle (407), the structure of thorn net arrangement (3) is as follows: a stainless (steel) wire with steel reinforcing (309) identical with the tin pond size of float process sheet glass is covered with neat downward draw point (310), a screw rod (303) is straight up equipped with respectively at four angles of rectangle stainless (steel) wire (309), screw rod (303) is screwed in the worm gear and nut (302) that spiral feeds, worm gear and nut (302) is contained on four angles of rectangle metal frame (301), drive sprocket (305) is housed in the rotating shaft of sprocket motors (304), drive sprocket (305) drives driven sprocket (306) to rotate by chain (307), driven sprocket (306) drives worm gear and nut (302) rotation to make screw rod (303) mobile by worm screw (308), thereby make rectangle stainless (steel) wire (309) lifting, the structure of glass clamping device (2) is as follows: a certain height level on the floor of the plane both sides that contact at two blocks of sheet glass (0) of making hollow plate glass is filling the hydro-cylinder of hydraulic positioning mechanism (210), on the hydraulic positioning mechanism (210) on the plane the right contacting at two blocks of sheet glass (0) of making hollow plate glass floor below, vertically filling the hydro-cylinder of the hydraulicefficiency elevation structure (201) of glass clamping device (2), an aduncate mechanical arm (202) is respectively equipped with in the piston both sides of the hydraulicefficiency elevation structure (201) of glass clamping device (2), the end of mechanical arm (202) is equipped with Hydraulic Clamping Mechanism (206), the piston of Hydraulic Clamping Mechanism (206) is flexibly connected with a middle position that is slightly less than the rectangle steel plate (208) of two blocks of sheet glass (0) of making hollow plate glass by pressure-loaded bearing (207), the exert pressure spring (209) of circle bottom with rubber pad is equipped with in the submarginal place of rectangle steel plate (208), the bottom of the rubber pad of the spring of exerting pressure (209) with rubber pad is pressed in the submarginal place of two blocks of sheet glass (0) of making vacuum flat glass, the outer surface cover of pressure-loaded bearing (207) on the left side has the follower gear (205) of glass clamping device (2), the rotating machine (203) of the glass clamping device (2) that drives rectangle steel plate (208) rotation is housed on the mechanical arm (202) on Hydraulic Clamping Mechanism (206) side on the left side, the rotating machine (203) of glass clamping device (2) drives the follower gear (205) of glass clamping device (2) to rotate by the driving toothed gear (204) of glass clamping device (2), thereby two blocks of sheet glass (0) of the making hollow plate glass that drives rectangle steel plate (208) and clamp by the spring of exerting pressure (209) rotate, horizontal running mechanism drives described glass-encapsulated welding edge machine (1) to move horizontally, described glass-encapsulated welding edge machine (1) is by hydraulicefficiency elevation structure (107), glass solder feeding machanism, Ping Hu heating plasma mechanism (110) and rolling press-wheel (111) composition, the support (100) of horizontal running mechanism is fixed on the hydro-cylinder outside of the hydraulicefficiency elevation structure (201) of glass clamping device (2), the two ends of the spiral shell (101) of horizontal running mechanism are contained in support (100) upper end by brasses bearing, on the support (100) of the spiral shell (101) that the two ends of the slide bar (102) of horizontal running mechanism are fixed on horizontal running mechanism horizontal running mechanism below, the drive-motor (104) of horizontal running mechanism is fixed on the support (100) of horizontal running mechanism on the right, the drive-motor (104) of horizontal running mechanism is driven near the follower gear (106) of the horizontal running mechanism being equipped with on spiral shell (101) right-hand member of horizontal running mechanism and is rotated by the driving toothed gear (105) of the horizontal running mechanism in rotating shaft, the screw (101) of horizontal running mechanism is screwed in support (103) screw of horizontal running mechanism, the slide bar (102) of horizontal running mechanism inserts in support (103) slide opening of horizontal running mechanism, the support (103) of horizontal running mechanism is equipped with the hydraulicefficiency elevation structure (107) of described glass-encapsulated welding edge machine (1) below, a kind of glass solder container, Ping Hu heating plasma mechanism (110) and rolling press-wheel (111) of glass solder feeding machanism are installed successively below the piston of the hydraulicefficiency elevation structure (107) of described glass-encapsulated welding edge machine (1), pin type magnetic valve is equipped with in the funnel entrance top of glass solder container bottom, the outlet of funnel is pressed in the top of two blocks of sheet glass (0) of making hollow plate glass, and has a breach can allow glass solder spill on the hopper outlet near that side of Ping Hu heating plasma mechanism (110), or the capstan winch of another kind of glass solder feeding machanism volume (108) is contained in by the hydro-cylinder of hydraulic lifting (107) of described glass-encapsulated welding edge machine (1), capstan winch volume (108) inner ribbon glass scolder that is being wound around, the barbed clip wheel (109) of the glass solder feeding machanism of band capstan winch volume (108) is installed successively below the piston of the hydraulicefficiency elevation structure (107) of described glass-encapsulated welding edge machine (1), Ping Hu heating plasma mechanism (110) and rolling press-wheel (111), the head of the ribbon glass scolder that capstan winch volume (108) stretches out is pressed in barbed clip wheel (109) and makes between two blocks of sheet glass (0) top youngster of hollow plate glass, the head of barbed clip wheel (109) the turning handle ribbon glass scolder of clip wheel driven by motor is delivered to Ping Hu heating plasma mechanism (110) below, the described structure that vacuumizes welded encapsulation machine (5) is as follows: the fixture (502) of frog mouth shape is clipped in beyond the suction opening that the edge of two blocks of sheet glass (0) of described glass-encapsulated welding edge machine (1) welding production hollow plate glass stays in advance on youngster, on the fixture (502) of frog mouth shape, caulking gum lip limit is housed, the exterior pottery of the inner polycrystal carborundum well heater (504) that is fixed on two pressure springs (503) lower end of fixture (502) of frog mouth shape is pressed on the suction opening that is placed with glass welding block (505), the fixture (502) of frog mouth shape is received on vacuum pump by air suction pipe (501), or described in to vacuumize the structure of welded encapsulation machine (5) as follows: on beyond the suction opening that the fixture folder (502) of frog mouth shape stays in advance at two blocks of sheet glass (0) edge of described glass-encapsulated welding edge machine (1) welding production hollow plate glass, on the fixture (502) of frog mouth shape, caulking gum lip limit is housed, the inner laser heater (508) that is equipped with of fixture (502) of frog mouth shape, LED head light (509), camera (510), electro-magnet (506) and pressing plate (507), the illumination of laser heater (508) is being placed with on the suction opening of glass welding block (505), camera (510) is aimed at the suction opening that is placed with glass welding block (505), the fixture (502) of frog mouth shape is received on vacuum pump by air suction pipe (501).
2. make the technological process of hollow plate glass, it is characterized in that: the technological process of making vacuum flat glass is as follows: a) raw material of producing glass is put into heating in pincers pot, after chemical reaction generates glass melts; B) the screw extrusion pump of float process plate glass machine is expressed to Xi Chi a certain amount of high temp glass liquation, solid tin in tin pond is flow to the heat melts that next high temp glass liquation passes out, because the proportion of high temp glass liquation is less than the proportion of tin melt, so high temp glass liquation swims in above tin melt, high temp glass liquation and tin melt cooled and solidified, we take out the plate glass after solidifying; C) glass particle maker with screw extrusion pump high temp glass liquation from aperture squeezes out, the soft glass bar also not solidifying is cut into segment glass particle (407), these segment glass particles (407) become ball particle under self capillary effect, or the glass bar solidifying is cut into segment glass particle (407); d) in float process plate glass process, increase in high temp glass liquation cooling viscosity, while not also being frozen into plate glass, the motor that cloth spills on the dolly (402) of glass particle device (4) drives the vehicle wheel rotation of dolly (402) to make dolly (402) in the upper walking of two horizontal rail (401), the inner glass particle (407) of dolly (402) container (406) below flows into hopper channel (408), upper electromagnetic valve (403) energising pulls stainless steel comb to extract out from the horizontal joint lyriform pore in hopper channel (408) left side, nethermost that glass particle (407) in hopper channel (408) touches the corrosion resistant plate of lower electromagnetic valve (404), then go up electromagnetic valve (403) dead electricity stainless steel comb turns back to again in the horizontal joint lyriform pore of hopper channel (408) left side under the promotion of self back-moving spring, in each hopper channel (408) between upper electromagnetic valve (403) stainless steel comb and lower electromagnetic valve (404) corrosion resistant plate, just only leave like this glass particle (407), finally descend electromagnetic valve (404) energising to pull corrosion resistant plate to leave hopper channel (408) lower end, each hopper channel (408) drops out a glass particle (407), fall on the plate glass also not solidifying, and then descend electromagnetic valve (404) dead electricity corrosion resistant plate to reach hopper channel (408) lower end under the promotion of self back-moving spring, both closed lower electromagnetic valve (404), melt after absorbing the heat of the plate glass also not solidifying the bottom of these glass particles that fall down (407), be bonded on the plate glass also not solidifying, dolly (402) constantly walking on track (401) like this, just there is at a certain distance row's glass particle (407) to drop to the plate glass also not solidifying from hopper channel (408) lower end, form and there is the plate glass that is uniformly distributed the protruding strong point, or in float process plate glass process, glass melts be squeezed into Xi Chi stable after, sprocket motors (304) reversion of thorn net arrangement (3),Drive sprocket (305) is driven two driven sprockets (306) thereby is rotated by chain (307) and drives two worm screws (308) to rotate, two worm screws (308) drive the worm gear and nut (302) that four spirals feed thereby rotate four screw rods (303) that spiral feeds are moved down, four screw rods (303) that spiral feeds move down and drive rectangle stainless (steel) wire (309) to decline, and rectangle stainless (steel) wire (309) draw point (310) below thrusts the glass melts surface after stablizing; by the time when high temp glass liquation cooling viscosity increases, sprocket motors (304) forward of thorn net arrangement (3), drive sprocket (305) passes through (307) two driven sprockets of chain (306) thereby drives two worm screws (308) to rotate, two worm screws (308) drive the worm gear and nut (302) that four spirals feed to rotate, thereby four screw rods (303) that spiral feeds are moved up, four screw rods (303) that spiral feeds move up and drive rectangle stainless (steel) wire (309) to rise, rectangle stainless (steel) wire (309) draw point (310) is below extracted from stable glass melts surface, due to the capillary effect of glass melts, after rectangle stainless (steel) wire (309) draw point (310) is below pulled out from glass melts, leave neat glass cone group on glass melts surface, then these glass cone group slowly reduction just formed have be uniformly distributed the protruding strong point plate glass e) cut a rectangular ordinary plate glass and one with it big or small identical having be uniformly distributed the plate glass of the protruding strong point, f) polish with glass sander that identical having is uniformly distributed the rectangular flat plate glass of the protruding strong point with size for the rectangle ordinary plate glass that cuts down, need the survey limit of welding to polish chamfering, the chamfering of polishing during as weld metal, g) be with the rectangular flat plate glass side that is uniformly distributed the protruding strong point to be pressed on rectangle ordinary plate glass, then two blocks of plate glass (0) of above-mentioned making hollow plate glass are superimposed and put into glass clamping device (2), by two positions that make two blocks of plate glass (0) of hollow plate glass of two hydraulic positioning mechanisms (210) adjustment, in the hydraulic cylinder of the hydraulicefficiency elevation structure (201) of past glass clamping device (2), increase or minimizing hydraulic oil just can be adjusted the height of Hydraulic Clamping Mechanism (206), the piston of Hydraulic Clamping Mechanism (206) is exerted pressure to rectangle steel plate (208) by pressure-loaded bearing (207), and rectangle steel plate (208) exerts pressure, clamps to the outer surface of two blocks of plate glass (0) of making hollow plate glass two blocks of plate glass (0) of making hollow plate glass by the spring of exerting pressure (209) and rubber blanket, h) drive motors of horizontal running mechanism (104) is driven the driven gear (106) of horizontal running mechanism thereby is rotated by the driving gear (105) of the horizontal running mechanism in rotating shaft the screw (101) of horizontal running mechanism is rotated, the screw (101) of horizontal running mechanism rotates the support (103) that makes horizontal running mechanism upper slip of slide bar (102) of horizontal running mechanismThe piston of the hydraulicefficiency elevation structure (107) of the support (103) of horizontal running mechanism glass-encapsulated welding edge machine (1) below moves down, the energising of pin type magnetic valve is housed above a kind of funnel entrance of glass solder container bottom of glass solder feeding machanism and opens, allow and spill glass solder near the funnel of that side of Ping Hu heating plasma mechanism (110) from the breach of mouth, or the head of barbed clip wheel (109) the turning handle ribbon glass scolder of the clip wheel driven by motor of another kind of glass solder feeding machanism is delivered to Ping Hu heating plasma mechanism (110) below, the support (103) of horizontal running mechanism from one end to the other side moves, Ping Hu heating plasma mechanism (110) heating molten glass scolder and the upper edge surface of making two blocks of plate glass (0) of hollow plate glass, then rolling press-wheel (111) is pressed in and on the glass solder of fusing, makes the upper edge surface of two blocks of plate glass (0) of the glass solder of fusing and the making hollow plate glass of the fusing seal welding that closely combines, seal weld connects behind one side of two blocks of plate glass (0) of making hollow plate glass, stops welding, the hydraulicefficiency elevation structure (201) of glass clamping device (2) raises by the Hydraulic Clamping Mechanism (206) on mechanical arm (202) the two blocks of plate glass (0) that weld making hollow plate glass on one side, the electric rotating machine (203) of the glass clamping device (2) on mechanical arm (202) drives the driven gear (205) of glass clamping device (2) to rotate by the driving gear (204) of glass clamping device (2), thereby drive two blocks of plate glass (0) of rectangle steel plate (208) and making hollow plate glass to rotate together, beyond two blocks of plate glass (0) of the making hollow plate glass that seal weld connects, youngster forwards side to, and glass-encapsulated welding edge machine (1) beginning seal welding has forwarded the limit youngster of two blocks of plate glass (0) of top youngster's the making hollow plate glass also not welding to, only stay next air entry until four side welds of two blocks of plate glass (0) of making vacuum flat glass are received, then two blocks of plate glass (0) of making hollow plate glass are taken off from glass clamping device (2), i) vacuumize the lip limit that caulking gum is housed on the fixture (502) of frog mouth shape of welded encapsulation machine (5) and clamp youngster beyond two blocks of plate glass (0) of making hollow plate glass of reserved air entry, from the outside toward the sticking liquid of caulking gum lip limit Coating tape of the fixture (502) of frog mouth shape, be pressed at fixture (502) the inside of frog mouth shape, the polycrystal carborundum heater (504) that is fixed on two compression springs (503) lower end on the air entry of two blocks of plate glass (0) of making hollow plate glass on surface glass welding block (505), vavuum pump vacuumizes the fixture of frog mouth shape (502) the inside by air intake duct (501), then polycrystal carborundum heater (504) energising intensification heat fused is pressed in the air entry upper glass welding block (505) of two blocks of plate glass (0) of making hollow plate glassCompression spring (503) flattens the glass welding block (505) of fusing on the air entry of two blocks of plate glass (0) of making hollow plate glass by the exterior pottery of polycrystal carborundum heater (504); or vacuumize on the fixture (502) of frog mouth shape of welded encapsulation machine (5) caulking gum lip limit is housed, youngster beyond two blocks of plate glass (0) of the making hollow plate glass that is reserved with air entry is clamped on the caulking gum lip limit of the fixture (502) of frog mouth shape, the sticking liquid of fixture (502) caulking gum lip limit Coating tape of past frog mouth shape from the outside, LED illuminating lamp (509) illuminates fixture (502) the inside of frog mouth shape, camera (510) is aimed at the glass welding block (505) on the air entry that is placed on two blocks of plate glass (0) of making hollow plate glass, whether the laser that can observe laser heater (508) trial fire impinges upon on the glass welding block (505) on the air entry of two blocks of plate glass (0) of making hollow plate glass, by air intake duct (501), the inside of the fixture (502) to frog mouth shape vacuumizes vavuum pump, the laser of laser heater (508) impinges upon the glass welding block (505) on air entry, be placed on glass welding block (505) on the air entry of two blocks of plate glass (0) of making hollow plate glass by laser heater (508) heat fused after, electromagnet (506) energising, pressing plate (507) flattens being placed on the glass welding block (505) having melted on the air entry of two blocks of plate glass (0) of making hollow plate glass, seal welding air entry, j) vavuum pump stops bleeding, and the fixture of frog mouth shape (502) is taken off from the vacuum flat glass of making.
3. make the method for solar energy collector, it is characterized in that: an a) large-scale rectangle ordinary plate glass of cutting, then cut a, length identical with the width of the large-scale rectangle ordinary plate glass of aforementioned that piece and slightly grow the large-scale rectangular flat plate glass with protruding point of suppon of a bit, b), with glass sander the polish large-scale rectangle ordinary plate glass that cuts down and the large-scale rectangular flat plate glass with protruding point of suppon, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal, c) heat with adding on hott bed respectively rectangle ordinary plate glass with the large-scale rectangular flat plate glass of protruding point of suppon, then rectangle ordinary plate glass along broadside bend to L shaped, the large-scale rectangular flat plate glass projection point of suppon with protruding point of suppon is inwardly bent to L shaped along broadside, d) L shaped ordinary plate glass and L shaped sheet glass with protruding point of suppon are superimposed, L shaped sheet glass inner side is with the protruding point of suppon side to withstand on L shaped ordinary plate glass, and glass clamping device (2) is put in alignment up and down, e) use glass-encapsulated welding edge machine (1) the limit welded encapsulation of two blocks of L shaped sheet glass, on the long limit of two blocks of L shaped sheet glass, leave in advance suction opening, f) with vacuumizing welded encapsulation machine (5) suction opening seal welding, g) with the bonding rectangularity flat tube of two L shaped vacuum flat glass (601) having welded, h) cutting two block lengths are less than length and width degree in the mouth of pipe of rectangular flat-tube and equal the small-sized rectangle ordinary plate glass of the mouth of pipe inner width of rectangle vacuum flat tube, cutting two block lengths be less than long in the rectangle mouth of pipe of rectangle vacuum flat tube and width equal rectangle vacuum flat tube mouth inner width with the small rectangle sheet glass of protruding point of suppon and the small rectangle ordinary plate glass of two formed objects, i), with glass sander polish the small rectangle ordinary plate glass that cuts down and the small rectangle sheet glass with protruding point of suppon, need the survey limit of welding to polish chamfering, the chamfering of polishing during as welding metal, j), small rectangle ordinary plate glass with the small rectangle sheet glass of protruding point of suppon, pairing welded encapsulation becomes two side broadsides to have the small rectangle hollow sheet glass of suction opening, k) welded encapsulation vaccum suction pipe (603) on the suction opening of small rectangle hollow sheet glass, 1) small rectangle hollow sheet glass is vacuumized from the vaccum suction pipe (603) of small rectangle hollow sheet glass with vacuum pump, then the vaccum suction pipe (603) of fire envelope small rectangle hollow sheet glass, m) be bonded in respectively on two mouths of pipe of rectangle vacuum flat tube with two small rectangle vacuum flat glass (602), the mouth of pipe that is less than rectangle vacuum flat tube due to the length of small rectangle vacuum flat glass (602) is interior long, so can stay next mouthful on the mouth of pipe of the rectangle vacuum flat tube of that side of vaccum suction pipe (603) of small rectangle vacuum flat glass (602), two mouths that stay on two mouths of pipe of rectangle vacuum flat tube, under one upper one, be distributed on two mouths of pipe of rectangle vacuum flat tube interlacedly, water-in (604) is at the mouth of pipe downside of rectangle vacuum flat tube, water outlet (605) is at the mouth of pipe upside of rectangle vacuum flat tube, n) at the upper sticky water pipe of putting into of water-in (604), at water outlet (605) rising pipe.
CN201410134161.XA 2014-03-28 2014-03-28 Make the equipment and process flow process of hollow plate glass and make the method for solar energy collector Expired - Fee Related CN103922574B (en)

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CN105750585A (en) * 2016-03-18 2016-07-13 浙江大泰科技股份有限公司 Drilling machine for steel bar truss floor bearing plate
CN106915907A (en) * 2016-11-04 2017-07-04 刘树青 The processing method that vertical putting type vacuum glass heats edge sealing vacuum-pumping and sealing one-step method
CN107487992A (en) * 2017-06-29 2017-12-19 无锡市京锡冶金液压机电有限公司 A kind of glass vacuum extractor
CN107702842A (en) * 2017-09-29 2018-02-16 常州中车汽车零部件有限公司 Pressing plate pressure point detection device and pressing plate pressure point detection mechanism
CN107720400A (en) * 2017-10-31 2018-02-23 苏州市华翔木业机械有限公司 Synchronous double-side decorative pattern paper paving machine
CN107935363A (en) * 2017-12-19 2018-04-20 罗洪芬 A kind of production technology of highway communication glass microsphere
CN109384373A (en) * 2018-10-26 2019-02-26 海南海玻工程玻璃有限公司 A kind of bending glass processing device
CN109626846A (en) * 2018-12-29 2019-04-16 洛阳八佳电气科技股份有限公司 A kind of method for arranging of the interlayer support of vacuum glass
CN110330215A (en) * 2019-07-15 2019-10-15 和县华安玻璃制品有限公司 A kind of novel glass heating equipment
CN112142344A (en) * 2020-10-15 2020-12-29 福旸技术开发有限公司 Method and device for mounting vacuum glass micro particles
CN112374770A (en) * 2020-11-12 2021-02-19 湖南省方为节能建材有限责任公司 Glass edge sealing device
CN114031275A (en) * 2021-11-16 2022-02-11 徐文静 Glass hot press molding unit
CN114290237A (en) * 2021-12-30 2022-04-08 深圳市悦目光学器件有限公司 Glass cover plate clamping device for edge grinding machine
CN115716343A (en) * 2022-11-23 2023-02-28 航天特种材料及工艺技术研究所 Flexible sand paper simulated ice type structure and preparation method thereof

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CN105750585A (en) * 2016-03-18 2016-07-13 浙江大泰科技股份有限公司 Drilling machine for steel bar truss floor bearing plate
CN106915907A (en) * 2016-11-04 2017-07-04 刘树青 The processing method that vertical putting type vacuum glass heats edge sealing vacuum-pumping and sealing one-step method
CN106915907B (en) * 2016-11-04 2021-04-06 刘树青 Processing method of one-step method for heating, edge sealing, vacuumizing and sealing vertically-placed vacuum glass
CN107487992A (en) * 2017-06-29 2017-12-19 无锡市京锡冶金液压机电有限公司 A kind of glass vacuum extractor
CN107702842A (en) * 2017-09-29 2018-02-16 常州中车汽车零部件有限公司 Pressing plate pressure point detection device and pressing plate pressure point detection mechanism
CN107702842B (en) * 2017-09-29 2021-07-02 常州中车汽车零部件有限公司 Pressing plate pressure point detection device and pressing plate pressure point detection mechanism
CN107720400A (en) * 2017-10-31 2018-02-23 苏州市华翔木业机械有限公司 Synchronous double-side decorative pattern paper paving machine
CN107720400B (en) * 2017-10-31 2023-08-04 苏州市华翔木业机械有限公司 Synchronous double-sided pattern paper laying machine
CN107935363A (en) * 2017-12-19 2018-04-20 罗洪芬 A kind of production technology of highway communication glass microsphere
CN109384373A (en) * 2018-10-26 2019-02-26 海南海玻工程玻璃有限公司 A kind of bending glass processing device
CN109626846A (en) * 2018-12-29 2019-04-16 洛阳八佳电气科技股份有限公司 A kind of method for arranging of the interlayer support of vacuum glass
CN109626846B (en) * 2018-12-29 2024-05-28 洛阳八佳电气科技股份有限公司 Arrangement method of interlayer support of vacuum glass
CN110330215A (en) * 2019-07-15 2019-10-15 和县华安玻璃制品有限公司 A kind of novel glass heating equipment
CN110330215B (en) * 2019-07-15 2021-11-02 和县华安玻璃制品有限公司 Glass heating equipment
CN112142344A (en) * 2020-10-15 2020-12-29 福旸技术开发有限公司 Method and device for mounting vacuum glass micro particles
CN112142344B (en) * 2020-10-15 2024-05-07 福耀高性能玻璃科技(福建)有限公司 Installation method and installation device for vacuum glass tiny particles
CN112374770A (en) * 2020-11-12 2021-02-19 湖南省方为节能建材有限责任公司 Glass edge sealing device
CN114031275A (en) * 2021-11-16 2022-02-11 徐文静 Glass hot press molding unit
CN114290237A (en) * 2021-12-30 2022-04-08 深圳市悦目光学器件有限公司 Glass cover plate clamping device for edge grinding machine
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