CN103910096A - Automatic sterile pouch loading filling machine - Google Patents
Automatic sterile pouch loading filling machine Download PDFInfo
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- CN103910096A CN103910096A CN201210592403.0A CN201210592403A CN103910096A CN 103910096 A CN103910096 A CN 103910096A CN 201210592403 A CN201210592403 A CN 201210592403A CN 103910096 A CN103910096 A CN 103910096A
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Abstract
The invention relates to an automatic sterile pouch loading filling machine. The pouch loading filling machine comprises a disinfection mechanism, a pouch conveying mechanism, a guide mechanism, a pouch cutting mechanism, a filling head mechanism, a steam sterilization mechanism, a conveying mechanism, a conveying mechanism and a control mechanism, all of which are arranged on a frame; the pouch conveying mechanism, the pouch cutting mechanism, the filling head mechanism, the steam sterilization mechanism and the conveying mechanism are all connected with the control mechanism; sterile pouches are disinfected by the disinfection mechanism and then pushed by the pouch conveying mechanism to the pouch cutting mechanism along the guide mechanism; after the sterile pouches are cut by the pouch cutting mechanism, the sterile pouches are continuously conveyed to the filling head mechanism; the sterile pouches are subjected to sterilization treatment by using the steam sterilization mechanism before going into the filling head mechanism; the sterile pouches are filled at the filling head mechanism, the pouch conveying mechanism returns to the disinfection mechanism and continues to push the sterile pouches, and the filled sterile pouches are conveyed to the outside by use of the conveying mechanism. Compared with the prior art, the automatic sterile pouch loading filling machine has the advantages such as wide application range, high safety, high production efficiency, accurate control and easy operation.
Description
Technical field
The present invention relates to bag filling machine structure, especially relate to a kind of aseptic pouch automatic bag feeding bottle placer.
Background technology
Aseptic pouch is the packagings for foodstuff such as a kind of liquid, semisolid or solid of favorable sealing property, aseptic pouch automatic bag feeding bottle placer is the sophisticated equipment that the food material such as liquid, solid is packed, and can realize under gnotobasis food material is packaged in pouch.It can realize bag material sterilization, bag forming, the little space environment thermal sterilization in filling position, sealing, cutting, moulding etc.At present the producer of the aseptic pouch automatic bag feeding of domestic production bottle placer does not have substantially, neither be a lot of and produce the company of this product abroad, therefore, it is few that aseptic pouch automatic bag feeding bottle placer is faced with manufacturer, equipment cost is high, huge structure complexity, the problem such as selectivity is few.
Summary of the invention
Object of the present invention is exactly to provide in order to overcome the defect that above-mentioned prior art exists that a kind of range of use is wide, safe, production efficiency is high, it is accurate to control, maneuverable aseptic pouch automatic bag feeding bottle placer.
Object of the present invention can be achieved through the following technical solutions:
A kind of aseptic pouch automatic bag feeding bottle placer, on this, bag filling machine comprises the disinfecting mechanism that is located in frame, send bag mechanism, guiding mechanism, cutting bag mechanism, filling mechanism, steam sterilizing mechanism, conveying mechanism and control mechanism, and described send bag mechanism, cutting bag mechanism, filling mechanism, steam sterilizing mechanism and conveying mechanism are all connected with control mechanism.
Described disinfecting mechanism is the disinfection trough that is located at frame one end.
The described bag mechanism that send comprises servomotor, servo-driver, linear module and manipulator, and described servomotor is manually done by servo-driver and linear module driving device, and described servomotor is connected with control mechanism.Adopt the linear module of servomotor and servo-driver control, linear module driving mechanical hand, can accurately control the start-stop position of manipulator, so just can make sterile bag reach predetermined accurate location, then using this manipulator that sterile bag is delivered to filling position carries out filling, the dop of described manipulator is the straight line portion that semi-circular portions is added quadrntnt, and it is fully contacted with the labial surface of sack, can more stably sterile bag be delivered to filling position.
Described guiding mechanism is guide plate, this guide plate is made up of three parts, Part I be from sterile bag entrance (namely disinfecting mechanism) to cutting bag mechanism position, Part II is that Part III is a filling in-house part from cutting bag mechanism position to filling mechanism.Wherein Part II and Part III are continuous, middle not disconnection.Between Part I and Part II, be discontinuous, when cutting bag mechanism cuts sterile bag like this, just can not touch guide plate, but in order to guarantee that sterile bag can be transitioned into Part II from Part I reposefully, spacing distance between Part I and Part II is less than 25mm for being greater than 5mm, guarantee that cutting knife can pass through, and sterile bag also can be from Part I smooth transition to Part II, so sterile bag can steadily be delivered to filling mechanism from reference position always.
Described cutting bag mechanism is made up of two cylinders, a briquetting and a cutting knife, two cylinders are all connected with control mechanism, one of them cylinder is connected with briquetting, another cylinder connects cutting knife, in the middle of described briquetting, offer groove, the width of the groove on briquetting to mating, can reduce the effective travel of cylinder with the thickness of cutting knife like this.
Filling described mechanism comprises cylinder, filling tube, folder lid pincers and folder bag pincers, described folder lid pincers are connected with two cylinders respectively with folder bag pincers, two cylinders are connected with control mechanism respectively, filling tube by connection traffic meter accurately to filling material in sterile bag, described folder bag pincers are made up of moving pincers and fixing pincers, the feature of this folder bag pincers is can auto-centering, moving pincers are by a cylinder control, in sterile bag is delivered to filling mechanism time, moving icarceration is closed, sack is stepped up, carry out filling; When sterile bag filling good after, sack is stuck on fixing pincers and is not easy to split away off, so increased by one group of mobile phone structure at moving clamp position, in the time that sack is unclamped in moving pincers swing, dial hand along with moving pincers rotate, when oscillating cylinder is got back to initial position, dial hand and just sack can be pulled out.
The external steam source that described steam sterilizing mechanism comprises nozzle and is connected with nozzle, this steam sterilizing mechanism carries out sterilizing to entering sterile bag before filling mechanism and the sterile bag after filling mechanism is filling respectively.
Described control mechanism comprises touch-screen, recording instrument without paper, PLC module, electromagnetic valve and control circuit.
On this, bag filling machine also comprises situ cleaning device.
Sterile bag is after disinfecting mechanism sterilization, sent bag mechanism to push to cutting bag mechanism along guiding mechanism, sterile bag is after the cutting of cutting bag mechanism, continue by sending bag mechanism to deliver to filling mechanism, sterile bag is entering before filling mechanism through steam sterilizing mechanism sterilization treatment, sterile bag is located by filling in filling mechanism, send bag mechanism to get back to disinfecting mechanism place and continues to push sterile bag, and the sterile bag after filling completing is delivered to outside through conveying mechanism.
Send bag mechanism that continuous sterile bag is delivered to each location point, in the process of sending bag, sterile bag first carries out sterilization for the first time through disinfection trough to sterile bag, then enter in the aseptic casing that temperature maintains 65 degree to 70 degree, in casing, complete actions such as cutting bag, and then the single sterile bag separating is delivered to temperature maintain and in above filling the mechanism of 95 degree, carry out fillingly, after filling completing, by conveying mechanism, sterile bag is transported out.
Compared with prior art, the present invention has the following advantages:
(1) range of use is wide: the convenient all size packing that regulates, a tractor serves several purposes, respectively can filling 3L to the sterile bag of 25L;
(2) safe: through three road sterilizations, to guarantee the aseptic of product;
(3) production efficiency is high: according to the specification of sterile bag, filling speed is 100 to 500 bags/hour not etc.;
(4) control accuracy is high: mass flowmeter guarantee filling accuracy be controlled at ± 0.1%;
(5) easy to operate: to adopt unattended operation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure, 1 is disinfecting mechanism, and 2 is steam sterilizing mechanism, and 3 for sending bag mechanism, and 4 is guiding mechanism, and 5 is cabinet, and 6 is cutting bag mechanism, and 7 is pallet, and 8 is filling mechanism, and 9 is conveying mechanism, and 10 is frame.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment
A kind of aseptic pouch automatic bag feeding bottle placer, as shown in Figure 1, on this bag filling machine comprise the disinfecting mechanism 1 that is located in frame 10, send bag mechanism 3, guiding mechanism 4, cutting bag mechanism 6, filling mechanism 8, steam sterilizing mechanism 2, conveying mechanism 9 and control mechanism, wherein send bag mechanism 3 and guiding mechanism 4 to be positioned at cabinet 5, send bag mechanism 3, cutting bag mechanism 6, filling mechanism 8, steam sterilizing mechanism 2 and conveying mechanism 9 to be all connected with control mechanism.Disinfecting mechanism 1 is for being located at the disinfection trough of frame 10 one end.Send bag mechanism 3 to comprise servomotor, servo-driver, linear module and manipulator, servomotor is manually done by servo-driver and linear module driving device, and servomotor is connected with control mechanism.Adopt the linear module of servomotor and servo-driver control, linear module driving mechanical hand, can accurately control the start-stop position of manipulator, so just can make sterile bag reach predetermined accurate location, then using this manipulator that sterile bag is delivered to filling position carries out filling, the dop of manipulator is the straight line portion that semi-circular portions is added quadrntnt, and it is fully contacted with the labial surface of sack, can more stably sterile bag be delivered to filling position.Guiding mechanism 4 is guide plate, this guide plate is made up of three parts, Part I be from sterile bag entrance (namely disinfecting mechanism 1) to cutting bag mechanism 6 positions, Part II is that Part III is filling the part in mechanism 8 from cutting bag mechanism 6 positions to filling mechanism 8.Wherein Part II and Part III are continuous, middle not disconnection.Between Part I and Part II, be discontinuous, when cutting bag mechanism 6 cuts sterile bag like this, just can not touch guide plate, but in order to guarantee that sterile bag can be transitioned into Part II from Part I reposefully, spacing distance between Part I and Part II is less than 25mm for being greater than 5mm, guarantee that cutting knife can pass through, and sterile bag also can be from Part I smooth transition to Part II, so sterile bag can steadily be delivered to filling mechanism 8 from reference position always.Cutting bag mechanism 6 is made up of two cylinders, a briquetting and a cutting knife, two cylinders are all connected with control mechanism, one of them cylinder is connected with briquetting, another cylinder connects cutting knife, in the middle of briquetting, offer groove, the width of the groove on briquetting to mating, can reduce the effective travel of cylinder with the thickness of cutting knife like this.Filling mechanism 8 comprises cylinder, filling tube, folder lid pincers and folder bag pincers, folder lid pincers are connected with two cylinders respectively with folder bag pincers, two cylinders are connected with control mechanism respectively, and filling tube is by connection traffic meter accurately to filling material in sterile bag, and folder bag pincers are made up of moving pincers and fixing a pincers, the feature of this folder bag pincers is can auto-centering, moving pincers are by a cylinder control, deliver to filling mechanism 8 when interior when sterile bag, and moving icarceration is closed, sack is stepped up, carry out filling; When sterile bag filling good after, sack is stuck on fixing pincers and is not easy to split away off, so increased by one group of mobile phone structure at moving clamp position, in the time that sack is unclamped in moving pincers swing, dial hand along with moving pincers rotate, when oscillating cylinder is got back to initial position, dial hand and just sack can be pulled out.The external steam source that steam sterilizing mechanism 2 comprises nozzle and is connected with nozzle, this steam sterilizing mechanism 2 carries out sterilizing to entering sterile bag before filling mechanism 8 and the sterile bag after filling mechanism 8 is filling respectively.Control mechanism comprises touch-screen, recording instrument without paper, PLC module, electromagnetic valve and control circuit.On this, bag filling machine also comprises situ cleaning device.
Sterile bag is after disinfecting mechanism 1 sterilization, sent bag mechanism 3 to push to cutting bag mechanism 6 along guiding mechanism 4, sterile bag is after 6 cuttings of cutting bag mechanism, continue by sending bag mechanism 3 to deliver to filling mechanism 8, sterile bag is to enter filling mechanism 8 front through steam sterilizing mechanism 2 sterilization treatment, and sterile bag, is sent bag mechanism 3 to get back to disinfecting mechanism 1 place and continues to push sterile bag by filling at filling 8 places of mechanism, sterile bag after filling completing drops on pallet 7, is then delivered to outside through conveying mechanism 9.
Claims (9)
1. an aseptic pouch automatic bag feeding bottle placer, it is characterized in that, on this, bag filling machine comprises the disinfecting mechanism that is located in frame, send bag mechanism, guiding mechanism, cutting bag mechanism, filling mechanism, steam sterilizing mechanism, conveying mechanism and control mechanism, and described send bag mechanism, cutting bag mechanism, filling mechanism, steam sterilizing mechanism and conveying mechanism are all connected with control mechanism;
Sterile bag is after disinfecting mechanism sterilization, sent bag mechanism to push to cutting bag mechanism along guiding mechanism, sterile bag is after the cutting of cutting bag mechanism, continue by sending bag mechanism to deliver to filling mechanism, sterile bag is entering before filling mechanism through steam sterilizing mechanism sterilization treatment, sterile bag is located by filling in filling mechanism, send bag mechanism to get back to disinfecting mechanism place and continues to push sterile bag, and the sterile bag after filling completing is delivered to outside through conveying mechanism.
2. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, is characterized in that, described disinfecting mechanism is the disinfection trough that is located at frame one end.
3. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, it is characterized in that, the described bag mechanism that send comprises servomotor, servo-driver, linear module and manipulator, described servomotor is manually done by servo-driver and linear module driving device, and described servomotor is connected with control mechanism.
4. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, is characterized in that, described guiding mechanism is guide plate.
5. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, it is characterized in that, described cutting bag mechanism is made up of two cylinders, a briquetting and a cutting knife, two cylinders are all connected with control mechanism, one of them cylinder is connected with briquetting, another cylinder connects cutting knife, offers groove in the middle of described briquetting.
6. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, it is characterized in that, filling described mechanism comprises cylinder, filling tube, folder lid pincers and folder bag pincers, and described folder lid pincers are connected with two cylinders respectively with folder bag pincers, and two cylinders are connected with control mechanism respectively.
7. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, is characterized in that, the external steam source that described steam sterilizing mechanism comprises nozzle and is connected with nozzle.
8. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, is characterized in that, described control mechanism comprises touch-screen, recording instrument without paper, PLC module, electromagnetic valve and control circuit.
9. the aseptic pouch automatic bag feeding of one according to claim 1 bottle placer, is characterized in that, on this, bag filling machine also comprises situ cleaning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210592403.0A CN103910096B (en) | 2012-12-29 | 2012-12-29 | A kind of aseptic little bag automatic feeding bottle placer |
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| CN201210592403.0A CN103910096B (en) | 2012-12-29 | 2012-12-29 | A kind of aseptic little bag automatic feeding bottle placer |
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| CN103910096A true CN103910096A (en) | 2014-07-09 |
| CN103910096B CN103910096B (en) | 2016-02-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108290308A (en) * | 2016-01-18 | 2018-07-17 | 利乐拉瓦尔集团及财务有限公司 | The method of bottle placer and package for packing coiled material with food filling |
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| DE69717260T2 (en) * | 1997-06-27 | 2003-08-28 | Tetra Laval Holdings & Finance | Packaging machine for the continuous production of sealed packaging of flowable foods from tubular packaging material |
| CN2570174Y (en) * | 2002-09-17 | 2003-09-03 | 哈尔滨赛德技术发展有限公司 | Full-automatic germ-free liquid packager |
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| CN201390406Y (en) * | 2009-04-13 | 2010-01-27 | 汕头市虹钜机械有限公司 | Flexible packaging disinfection system |
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| CN203078811U (en) * | 2012-12-29 | 2013-07-24 | 上海沃迪自动化装备股份有限公司 | Sterile small-bag automatic bagging filling equipment |
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2012
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6038838A (en) * | 1997-06-27 | 2000-03-21 | Tetra Laval Holdings & Finance S.A. | Packaging unit for continuously producing sealed packages, containing pourable food products, from a tube of packaging material |
| DE69717260T2 (en) * | 1997-06-27 | 2003-08-28 | Tetra Laval Holdings & Finance | Packaging machine for the continuous production of sealed packaging of flowable foods from tubular packaging material |
| CN2570174Y (en) * | 2002-09-17 | 2003-09-03 | 哈尔滨赛德技术发展有限公司 | Full-automatic germ-free liquid packager |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108290308A (en) * | 2016-01-18 | 2018-07-17 | 利乐拉瓦尔集团及财务有限公司 | The method of bottle placer and package for packing coiled material with food filling |
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| Publication number | Publication date |
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| CN103910096B (en) | 2016-02-17 |
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