Gasoline engine breakup pick
Technical field
The invention belongs to digging spade chisel and destroy firm field, specifically a kind of gasoline engine breakup pick.
Background technology
Gasoline engine breakup pick is a kind of safe, light, practical excavation, breaking tool.It, need not rely on the advantage that the auxiliary equipment such as power supply, large-scale air compressor machine, electromotor just can use whenever and wherever possible, is subject to the consistent favorable comment of users at home and abroad.Building engineering construction is can be used for by changing different facility, the broken engineering of constructing road, the firm field of multiple digging spade chisel destruction such as the demolition reduction in electric power, telecommunications, fire-fighting relief, cable pre-buried, the maintenance of trench digging, HIGHWAY MAINTENANCE, civil engineering, mining work, severe cold region icebreaking shovels are frozen, the dredging of stacked frozen road.
At present, the structure of gasoline engine breakup pick is all " P " word form Design, adopts the put-put of ordinary construction to be suspended on the side of breakup pick main body, and this design makes the center of gravity deflection electromotor of complete machine.Additionally provisioned put-put has presenting of the factors such as engine radiating function is poor, carburetor temperature is too high, air filter has gasoline back attack phenomenon, impulsive force unstable.Its feature is mainly the central point of the weight deviation pick rod of electromotor, this design makes center of gravity deflection electromotor one side of complete machine, owing to gasoline engine breakup pick is altofrequency impact endurance test shock feature, 2 drawbacks can be caused after the machine gravity deflection presented, the drawbacks such as engine aluminum limit lid easily ftractures, broken impulsive force is impaired, suffer from invisible impact to operator and crushing efficiency.
The structure of existing gas handling system and gas extraction system all designs 2 sides at engine cylinder, so that the lateral dimension of electromotor is excessive, product design has circumscribed defect;
Some electromotors in the market due to acoustic filter from engine cylinder too close to, exhaust silencer system is as the process device of toxic emission and buffering sound wave, but this part of exhaustor is left in the basket in major part machine, it is not taken as a complete partial design of independent exhaust pipe, but directly acoustic filter is connected on engine cylinder, cause that the heat radiation of engine cylinder and acoustic filter is not smooth.And all can there is the phenomenon of scuffing of cylinder bore in piston in power, piston ring, cylinder after the heat produced during engine cylinder running rises because of the not smooth heat that dispels the heat, accelerating the abrasion of other parts of electromotor, this reaction causes that the oil consumption of electromotor, power, rotating speed all can receive impact in various degree;
Intake manifold length size is too short, carburetor from engine cylinder too close to, the heat produced during engine cylinder running makes the temperature of gasoline mixture produce change, causing gasoline temperature too high and create boiling range, this reaction makes the oil consumption of electromotor, power, rotating speed all can receive impact in various degree;
Owing to air inlet pipe is too short, carburetor from engine cylinder distance too close to, cause filtering cotton when gasoline mixture recoils time, it is impossible to effectively to play mitigation, make filtering cotton produce the phenomenon of adsorbed gasoline, make the unstable factor such as disabler of carburetor and air filter;
Existing air inlet, gas extraction system structure only one of which connect fixing point design, the vibrations produced during engine operation cause the loosening of parts of air intake system, ftracture, the bad phenomenon such as come off;
The material and technology of the current blow cylinder in gasoline engine breakup pick has many deficiencies often to annoying manufacturing industry.Defect substantially following some, 1, the material batch of steel material is difficult to uniformity, 2, heat treatment is controlled and is difficult to reach requirement, 3, the endoporus of blow cylinder makes deep hole tribulation reach the cylindricity in hole excessively deeply, perpendicularity and roughness, cause impact piston, jump bit, impact the sealing member Fast Wearing on son and sealing property reduces, 4, owing to blow cylinder adopts steel construction, in order to reach roughness and the cylinder body hardness of grinding process, cause that shock resistance vibration resistance reduction cylinder body easily ftractures after losing toughness by making blow cylinder body reach certain hardness after heat treatment, 5, owing to blow cylinder adopts steel construction at impact piston, jump bit, in blow cylinder, reciprocal movement friction easily generates heat and cuts the steel construction heat radiation defect such as slow.Thus affect impulsive force, service life is greatly reduced.
The impact crank of current gasoline engine breakup pick is all single head crank, impacts the mechanism that crank is a kind of passive transmission energy, owing to single head crank impacts crank only one of which strong point bearing load drivening rod rotary reciprocating motion when rotary reciprocating motion.Owing to when crank operates, stress point concentrates on and is easily caused bearing damage on a point, cause that rotating energy can not give full play to torsion and be consumed, piston scraping is ordered about in the connecting rod axial thrust effect of waving simultaneously, the sealing member Fast Wearing and the sealing property that cause impact piston reduce, the defects such as impulsive force is impaired.Developing by engine crankshaft owing to single head impacts crank, being provided with T-shaped structure weight block purpose is reduce vibrations.Mistaken ideas are in that a kind of is by the mechanism of active transmission energy, and impact the mechanism that crank is a kind of passive transmission energy, impact 360 degree of reciprocating rotary drivening rods of crank to impact piston reciprocal vertical movement in blow cylinder and make the air pressure in air chamber produce change.Exactly T-shaped structure weight block reduce vibrations but significantly consume by drive transmission energy, otherwise gasoline engine breakup pick, electronic breakup pick, impact bore class itself needs be exactly vertical vibration and play fragmentation.
Summary of the invention
In order to solve the above-mentioned technical problem existed in prior art, the invention provides a kind of gasoline engine breakup pick, including shell, handle, electromotor, drive mechanism and beater mechanism, described electromotor is placed in gasoline engine breakup pick main body top, and described shell is provided with wind wheel inlet plenum, cylinder heat dissipation chamber and acoustic filter heat dissipation chamber.
Further, the gas handling system of electromotor is made up of air inlet pipe flange, air inlet pipe, gas storage bag, carburetor, carburetor support, air filter, negative tube, described air inlet pipe is provided with air inlet pipe flange, air inlet pipe flange is fixing with engine cylinder air inlet to be connected, the other end of air inlet pipe and carburetor connect, carburetor is connected by carburetor support and gear-box are fixing, and air filter and carburetor are arranged side by side, and away from engine cylinder.
Further, it is provided with gas storage bag in the middle part of described air inlet pipe, between air inlet pipe flange and carburetor support, is provided with negative tube.
Further, the reciprocating impact cylinder of electromotor includes cylinder body, described cylinder body is made up of alloy aluminum, described cylinder body is formed around air inlet duct, described cylinder body sets gradually air cushion air-vent, piston air-vent, jump bit air-vent from top to bottom and impacts sub-air-vent, described cylinder body and sequentially form alumina flake and horniness anode oxide film on air inlet duct surface.
Further, described aluminum oxide film layer thickness is 5~20 microns, and described horniness anode oxide film thickness is 60~80 microns.
Further, the exhaust silencer system of electromotor includes exhaustor combination and acoustic filter, exhaustor combination is made up of gas exhaust tube flange and exhaustor, described acoustic filter includes muffler shell, muffler plate and acoustic filter liner, being provided with thermal insulation layer between described muffler shell and acoustic filter liner, described muffler shell is provided with air vent.
Further, including screwing through hole, described screwing through hole runs through whole acoustic filter, adopts screw to be connected with gear-box by acoustic filter fixing.
Further, the impact crank structure of described drive mechanism is made up of left crank, right crank, crank connecting link, crank-pin, needle bearing, by crank-pin crank connecting link and needle bearing it is clamped in centre by left and right crank, and leaves corresponding gap crank connecting link and needle bearing activity operating are provided.
Further, described left and right crank is cylinder flywheel shape.
This gasoline engine breakup pick of the gasoline engine breakup pick of the present invention has effectively been distinguished cold wind and has been entered the feature that hot blast goes out, and has extremely strong radiating effect, strengthens the service life of whole electromotor, provides the guarantee of smooth operation to electromotor.
Owing to air inlet pipe adds length dimension and changes air filter and carburetor installation site and direction, make air filter and carburetor away from engine cylinder, heat when so just decreasing to power air inlet, the temperature making gasoline controls all the time within boiling range point, the advantages such as effective regulation and control are played in oil consumption and the power of electromotor, rotating speed to electromotor, so that gas handling system plays the functional status of its best, guarantee the run stability of electromotor, provide powerful power output to electromotor.Effectively reduce the produced negative effect when gasoline mixture recoils, it is ensured that the stability of air inflow.Evade the gasoline back attack phenomenon of carburetor and air filter accurately, provide the guarantee of smooth operation to electromotor.
It is that the strong point is fixed that gas handling system is provided with 2 ends, and one end is connected fixing by air inlet pipe flange with engine cylinder air inlet, and the other end is connected fixing by carburetor support with gear-box, improves the overall fastness of gas handling system and durability.The vibrations produced when eliminating due to engine operation cause the loosening of parts of air intake system, ftracture, the bad phenomenon such as come off.
Blow cylinder integral surface adopts anodized, alloy aluminum is carried out anodized, adds hardness and the wearability of original aluminum, ideally makes blow cylinder and placket bulk junction be combined in one, it is possible to reciprocating impact cylinder monomer manufactures.
The exhaustor of exhaust silencer system, owing to adding length dimension and changing acoustic filter installation site and direction, acoustic filter is away from engine cylinder, the heat that the heat produced when making engine cylinder operate and acoustic filter produce separately heat radiation, has evaded engine cylinder and the mutual thermal phenomenon of heat of acoustic filter existence accurately.This reaction make engine cylinder heat radiation unobstructed after effectively eliminated in power piston, piston ring, cylinder scuffing of cylinder bore phenomenon, decrease the abrasion of other parts of electromotor, strengthen the service life of whole electromotor, provide the guarantee of smooth operation to electromotor.
It is that the strong point is fixed that exhaust silencer system is provided with 2 ends, and one end is connected fixing by gas exhaust tube flange with engine cylinder air vent, and the other end is connected fixing by acoustic filter with gear-box, improves the overall fastness of exhaust silencer system and durability.The vibrations produced when eliminating due to engine operation cause the bad phenomenon such as loosening or ftracture, coming off of exhaust silencer system parts.
Crank connecting link axial thrust is waved be controlled owing to left and right crank clamps down accordingly, so that piston and minimizing friction, improves piston, piston seal, blow cylinder service life.
Accompanying drawing explanation
Fig. 1 is the structural representation of the gasoline engine breakup pick of the present invention;
Fig. 2 is the structural representation of shell;
Fig. 3 is the structural representation of gas handling system;
Fig. 4 is another schematic diagram of gas handling system;
Fig. 5 is the schematic diagram that gas handling system arranges on the engine;
Fig. 6 is another schematic diagram that gas handling system arranges on the engine;
Fig. 7 is the structural representation of reciprocating impact cylinder;
Fig. 8 is the sectional view of reciprocating impact cylinder;
Fig. 9 is reciprocating impact cylinder cross sectional representation;
Figure 10 is the schematic diagram of another embodiment of structure of reciprocating impact cylinder;
Figure 11 is the sectional view of reciprocating impact another embodiment of cylinder;
Figure 12 is the cross sectional representation of reciprocating impact another embodiment of cylinder;
Figure 13 is the schematic diagram of another embodiment of structure of reciprocating impact cylinder;
Figure 14 is this gasoline engine breakup pick, electronic breakup pick or impacts the sectional view boring class reciprocating impact another embodiment of cylinder;
Figure 15 is the cross sectional representation of reciprocating impact another embodiment of cylinder;
Figure 16 is acoustic wave filter structure schematic diagram;
Figure 17 is exhaust pipe structure schematic diagram;
Figure 18 is exhaust silencer of gasoline engine system scheme of installation one;
Figure 19 is exhaust silencer of gasoline engine system scheme of installation two;
Figure 20 impacts crank structure schematic diagram;
Figure 21 impacts other direction views of crank structure.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As it is shown in figure 1, the gasoline engine breakup pick of the present invention includes shell 1, handle 2, electromotor 3, drive mechanism 4 and beater mechanism 5.This gasoline engine breakup pick profile is converted into " first " font state by " P " font state, and electromotor is placed in breakup pick main body top, unexpectedly makes overall center of gravity placed in the middle, eliminates engine aluminum limit lid cracking phenomena after reinforcing the connection fixing point of electromotor.
As shown in Figure 2, this gasoline engine breakup pick is dispelled the heat by wind wheel rotary blasting, shell 1 is provided with wind wheel inlet plenum 6, cylinder heat dissipation chamber 7 and acoustic filter heat dissipation chamber 8, effectively distinguish cold wind and enter the feature that hot blast goes out, there is extremely strong radiating effect, strengthen the service life of whole electromotor, provide the guarantee of smooth operation to electromotor.
As seen in figures 3-6, the gas handling system of electromotor is mainly by air inlet pipe flange 9, air inlet pipe 10, gas storage bag 11(accumulator), carburetor 12, carburetor support 13, air filter 14, negative tube 15 etc. form.Air inlet pipe 10 is provided with air inlet pipe flange 9, air inlet pipe flange 9 is fixing with engine cylinder air inlet to be connected, the other end and the carburetor 12 of air inlet pipe 10 connect, carburetor 12 is connected by carburetor support 13 and gear-box are fixing, air filter 14 and carburetor 12 are arranged side by side, and away from engine cylinder 16.It is provided with gas storage bag 11 in the middle part of air inlet pipe 10, between air inlet pipe flange 9 and carburetor support 13, is provided with negative tube 15.
Owing to air inlet pipe adds length dimension and changes air filter and carburetor installation site and direction, make air filter and carburetor away from engine cylinder, heat when so just decreasing to power air inlet, the temperature making gasoline controls all the time within boiling range point, the advantages such as effective regulation and control are played in oil consumption and the power of electromotor, rotating speed to electromotor, so that gas handling system plays the functional status of its best, guarantee the run stability of electromotor, provide powerful power output to electromotor.Effectively reduce the produced negative effect when gasoline mixture recoils, it is ensured that the stability of air inflow.Evade the gasoline back attack phenomenon of carburetor and air filter accurately, provide the guarantee of smooth operation to electromotor.
It is that the strong point is fixed that gas handling system is provided with 2 ends, and one end is connected fixing by air inlet pipe flange with engine cylinder air inlet, and the other end is connected fixing by carburetor support 13 with gear-box 30, improves the overall fastness of gas handling system and durability.The vibrations produced when eliminating due to engine operation cause the loosening of parts of air intake system, ftracture, the bad phenomenon such as come off.
As shown in Fig. 7-15, the blow cylinder of electromotor, including cylinder body 17, described cylinder body 17 is made up of alloy aluminum, cylinder body 17 is formed around air inlet duct 18, cylinder body 17 sets gradually air cushion air-vent 19, piston air-vent 20, jump bit air-vent 21 from top to bottom and impacts sub-air-vent 22, cylinder body 17 and air inlet duct 18 surface sequentially form alumina flake and horniness anode oxide film, aluminum oxide film layer thickness is 5~20 microns, and horniness anode oxide film thickness is up to 60~80 microns.
Blow cylinder integral surface adopts anodized, alloy aluminum is carried out anodized, adds hardness and the wearability of original aluminum, ideally makes blow cylinder and placket bulk junction be combined in one, it is possible to reciprocating impact cylinder monomer manufactures.
As illustrated in figs. 16-19, the exhaust silencer system of electromotor is to include exhaustor combination and acoustic filter, exhaustor combination is made up of gas exhaust tube flange 23 and exhaustor 24, acoustic filter includes muffler shell 25, muffler plate 26 and acoustic filter liner 27, it is provided with thermal insulation layer between muffler shell 25 and acoustic filter liner 27, muffler shell 25 is provided with air vent 28, and screwing through hole 29 runs through whole acoustic filter, adopts screw to be connected fixing by acoustic filter with gear-box 30.
The exhaustor 19 of exhaust silencer system, owing to adding length dimension and changing acoustic filter installation site and direction, acoustic filter is away from engine cylinder, the heat that the heat produced when making engine cylinder operate and acoustic filter produce separately heat radiation, has evaded engine cylinder and the mutual thermal phenomenon of heat of acoustic filter existence accurately.This reaction make engine cylinder heat radiation unobstructed after effectively eliminated in power piston, piston ring, cylinder scuffing of cylinder bore phenomenon, decrease the abrasion of other parts of electromotor, strengthen the service life of whole electromotor, provide the guarantee of smooth operation to electromotor.
It is that the strong point is fixed that exhaust silencer system is provided with 2 ends, and one end is connected fixing by gas exhaust tube flange with engine cylinder air vent, and the other end is connected fixing by acoustic filter with gear-box 30, improves the overall fastness of exhaust silencer system and durability.The vibrations produced when eliminating due to engine operation cause the bad phenomenon such as loosening or ftracture, coming off of exhaust silencer system parts.
Such as Figure 20, shown in 21, the impact crank structure of drive mechanism is by left crank 31, right crank 32, crank connecting link 33, crank-pin 34, needle bearing 35 forms, by left and right crank 31, crank connecting link 33 and needle bearing 35 are clamped in centre by crank-pin 34 by 32, and corresponding gap offer crank connecting link 33 and the movable operating of needle bearing 35 are provided, left and right crank is the design of cylinder flywheel shape, the inertia that deadweight operating brings is utilized to carry out energy storage, reduce the torsion change being made the atmospheric pressure reacting condition produced in air chamber by piston reciprocal vertical movement in cylinder, strengthen the steady rate of driving force, energy is given full play to, so that pick rod plays more powerful crushing force.
Crank connecting link axial thrust is waved be controlled owing to left and right crank clamps down accordingly, so that piston and minimizing friction, improves piston, piston seal, blow cylinder service life.