CN103898686A - Energy-saving dyeing machine - Google Patents
Energy-saving dyeing machine Download PDFInfo
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- CN103898686A CN103898686A CN201410144787.9A CN201410144787A CN103898686A CN 103898686 A CN103898686 A CN 103898686A CN 201410144787 A CN201410144787 A CN 201410144787A CN 103898686 A CN103898686 A CN 103898686A
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Abstract
The invention discloses an energy-saving dyeing machine and relates to an electromagnetic heating dyeing machine. The energy-saving dyeing machine comprises a cylinder body, a circulation pump and a dyeing liquid box. A large nozzle, a cloth guiding pipe and a cloth lifting wheel are arranged in the cylinder body. A groove is formed in the bottom of the cylinder body and formed under the large nozzle. The groove comprises a round iron side wall and a base plate which is made of ceramic materials. The side wall is wrapped by heat preservation materials, and an electromagnetic coil is arranged on the heat preservation materials in a surrounding mode. The electromagnetic coil is connected with a heating controller, and the bottom of the groove is provided with a first dyeing liquid pipe connected with the circulation pump. The circulation pump is provided with a second dyeing liquid pipe connected with the large nozzle, and the dyeing liquid box is provided with a conveying pipe matched with the groove. Compared with the prior art, an electromagnetic heating manner is used for replacing a previous heat exchanger heating manner, the user amount of water and electricity can be greatly reduced, energy is greatly saved, production cost is reduced, and meanwhile due to the fact that the use amount of water is reduced, and discharging amount of waste water is reduced.
Description
Technical field
The invention belongs to a kind of dyeing installation, especially relate to a kind of dyeing machine of Electromagnetic Heating.
Background technology
The purposes of dyeing machine is more, for example, can be mainly used in the techniques such as dyeing, bleaching, boiling-off and the washing of the ready-made clothes such as woollen sweater, acrylic and cotton jersey, also can be used for the processing of bleachinging and dyeing of the finished products such as gloves, socks, towel, is the bleaching equipment that a kind of accommodation is extensive.The groundwork principle of dyeing machine is for utilizing circulating pump to promote that dye liquor circulates along pipeline, heat up through heat exchanger assembly, dye liquor temperature is brought up to 130 DEG C-135 DEG C, then the filter assemblies of flowing through filters, flow to nozzle component, nozzle component sprays dye liquor to fabric and promotes fabric and enters cloth guide tube under pressure-driven, dye liquor passes through cloth guide tube and base channel, is back to circulating pump from base channel and cloth guide tube again under the driving of pump, and drive fabric to advance, fabric through proposing the lifting of cloth assembly, carries out shuttling movement again in the master cylinder of dyeing machine.In order to drive fabric to circulate in master cylinder, must ceaselessly use dye liquor ballistic fabric, must strengthen bath raio, but the dye liquor warm-up time that bath raio change conference brings is long for this reason, the problem that cool time is long has been wasted the resources such as steam, water, electricity very much.In dyeing course, water loss is too much simultaneously, and the energy consumption of wastewater treatment is excessive, and dye utilization rate is low, and dyeing time is long, and production efficiency is low, and production cost is high, cannot meet the demand of energy-saving and emission-reduction, low-carbon environment-friendly.
Summary of the invention
The present invention is directed to deficiency of the prior art, a kind of energy-saving dyeing machine is provided, use Electromagnetic Heating mode to replace heat exchanger heats mode in the past, can significantly reduce the use amount of water, electricity, save greatly the energy, reduced production cost, simultaneously also because the use amount of water reduce the reduction that also causes wastewater discharge.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals: a kind of energy-saving dyeing machine, comprise cylinder body, circulating pump, dye liquor case, in described cylinder body, be provided with giant, cloth guide tube and Ti Bu wheel, described cylinder base is provided with groove, described groove is under described giant, described groove comprises the sidewall of circular irony and the base plate that ceramic material is made, on described sidewall, be enclosed with insulation material, on described insulation material, be surrounded with solenoid, described solenoid connects heating controller, described bottom portion of groove is provided with the first dye liquor pipe that connects described circulating pump, on described circulating pump, be provided with the second dye liquor pipe that connects described giant, described dye liquor case is provided with the carrier pipe matching with described groove.
In technique scheme, preferred, in described cylinder body, be provided with the deflector between described giant and described groove, described deflector both sides are provided with arc, and described deflector bottom is provided with guide wheel.
In technique scheme, preferably, between described groove and described cylinder body, be provided with annular junction, described annular junction cross section is trapezoidal, described annular junction upper bottom surface is towards described giant, and described annular junction bottom surface connects described cylinder body.
In technique scheme, preferred, in described groove, be provided with temperature sensor and liquid level sensor, described temperature sensor is connected described heating controller with described liquid level sensor.
Arrange like this, outstanding improvement of the present invention is that fabric need to not float while rotating in cylinder body in dye liquor, only has the downward jet power of giant to drive fabric to rotate in cylinder body.So just greatly reduce bath raio, made bath raio of the present invention be reduced to 1:2 ~ 4 from 1:6 ~ 8 of traditional dyeing machine, saved greatly water resource, the less discharge of waste water.Cylinder body inner bottom part of the present invention is provided with groove simultaneously, and initial all dye liquors all concentrate in this groove, and the sidewall of this groove is ferrous material, is wrapped with insulation material at groove, is outside equipped with solenoid at insulation material.The present invention utilizes the principle of Electromagnetic Heating to heat the dye liquor in groove, the principle of Electromagnetic Heating be by coil produce alternating magnetic field, when be placed on when the inside containing container made of iron, container metal part produces the electric current (being eddy current) of alternation, eddy current makes the iron atom high speed random motion of container, atom collides with each other, rubs and produces heat energy, thereby plays the effect of heating objects.Because be iron ware self-heating, so heat conversion is high especially, can reach 95%.This mode of heating heating is fast, and thermal transition efficiency is high, compares and has saved greatly power consumption in the past.In groove, be provided with temperature sensor, can monitor in real time the temperature regime of dye liquor in groove, so that heating controller can regulate heating-up temperature at any time simultaneously.Workflow of the present invention is first to twist into the rope form that ending joins and put in cylinder body spinning thing, spin thing through carrying cloth wheel, cloth guide tube, giant, deflector return carries a closed shape of cloth wheel formation, then dye liquor case is carried dye liquor by carrier pipe in groove, in groove, also have liquid level sensor, liquid level sensor can judge the amount of dye liquor in groove.Then by Electromagnetic Heating, the dye liquor in groove is heated, when reaching after certain temperature, the dye liquor that circulating pump extracts in groove enters giant, then is ejected into spin thing from giant and dyes to utilize huge jet power to drive to spin thing simultaneously and move downward spinning thing, thereby circulates.In the time spinning thing through deflector, also can again drop onto in groove along deflector at the dye liquor spinning on thing, allow dye liquor re-start circulation.By this set, the present invention greatly reduces the consumption of water, electric resources, has reduced the discharge capacity of waste water, meets the requirement of energy-saving and emission-reduction, environmental protection.
Compared with prior art, the invention has the beneficial effects as follows: use Electromagnetic Heating mode to replace heat exchanger heats mode in the past, can significantly reduce the use amount of water, electricity, save greatly the energy, reduced production cost, simultaneously also because the use amount of water reduce the reduction that also causes wastewater discharge.
Brief description of the drawings
Fig. 1 is schematic internal view of the present invention.
Fig. 2 is cloth guide tube schematic diagram of the present invention.
Fig. 3 is groove of the present invention and near device schematic diagram thereof.
Fig. 4 is shutter of the present invention and near device schematic diagram thereof.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of dyeing machine, comprises cylinder body 1, circulating pump 2, dye liquor case 3, and cloth wheel 5, cloth guide tube 6, giant 7 are carried in the interior setting of cylinder body 1.Cylinder body 1 bottom is provided with groove 4, groove 4 is under giant 7, and groove 4 comprises the sidewall 101 of circular irony and the base plate 102 that ceramic material is made, and is enclosed with insulation material 92 on sidewall 101, insulation material 92 can be heat-preservation cotton, can be also other insulation materials.On insulation material 92, be surrounded with solenoid 91, solenoid 91 is around wrapping sidewall 101.Groove 4 bottoms are provided with the first dye liquor pipe 21 that connects circulating pump 2 through base plate 102, are provided with the second dye liquor pipe 22 that connects giant 7 on circulating pump 2.In groove 4, be also provided with temperature sensor 93 and liquid level sensor 94, temperature sensor 93 and liquid level sensor 94 and solenoid 91 are all connected with heating controller 9.Between groove 4 and cylinder body 1, be provided with annular junction 44, annular junction 44 is circular platform type, annular is provided with support bar 45 on junction 44, is provided with annular funnel 41 on support bar 45, annular funnel 41 be positioned at groove 4 directly over and under giant 7.Annular funnel 41 comprises bell mouth 49, is provided with metal twine 42 in bell mouth 49, is provided with filter 43 on metal twine 42.Dye liquor case 3 is provided with the carrier pipe 31 matching with groove 4, the top of carrier pipe 31 in annular junction 44, the below of annular funnel 41.In groove 4, be provided with rabbling mechanism, rabbling mechanism comprises drive motors 46 and teeter column 47, drive motors 46 teeter column 47 that is in transmission connection.On groove 4, be provided with axle bed 103, teeter column 47 rotates and is arranged on axle bed 103, between axle bed 103 and teeter column 47, is provided with sealing ring 104.On teeter column 47, be provided with several stirring rod 48, stirring rod 48 spiral on teeter column 47 is arranged.Between giant 7 and groove 4, have deflector 71, deflector 71 both sides are provided with arc 72, and deflector 71 bottoms are provided with guide wheel 73.
In cylinder body 1, be also provided with and carry cloth wheel 5 directive wheels that match 51, below between directive wheel 51 and guide wheel 73, be provided with shutter 81, shutter 81 is obliquely installed, wherein least significant end is in groove top, shutter 81 both sides are provided with blocks fence 82, shutter 81 least significant ends are provided with arc-shaped transition 83, and arc-shaped transition 83 is positioned at groove 4 tops.On shutter 81, be provided with several spray guns 84, spray gun 84 is fixedly installed on shutter 81, spray gun 84 is divided into some injection groups, spray gun in the injection group 84 longitudinally distance between arranged in a straight line and spray gun 84 equates, between some injection groups, also laterally the distance between arranged in a straight line and injection group equates.The outer delivery pump 8 that is also provided with of cylinder body 1, on delivery pump 8, be provided with the third dye liquor pipe 89 of connecting groove 4 bottoms, on delivery pump 8, be also provided with liquid cyclone 86, be provided with the fourth dye liquor pipe 85 that quantity is consistent with spray gun 84 on liquid cyclone, fourth dye liquor pipe 85 hermetically passing shutters 81 connect spray gun 84.
In cloth guide tube 6, be provided with between 62, two axle beds 62 of two axle beds and rotate and be provided with cylinder 61, be provided with several balls 63 between cylinder 61 and axle bed 62, ball 63 can allow cylinder 61 roll on axle bed 62 more smoothly.On cylinder 61, be provided with annular rack 65, annular rack 65 wound drum 61 outer surfaces.On cloth guide tube 6, be provided with the opening 105 matching with annular rack 65, cylinder body 1 is outside equipped with motor 68, is provided with power transmission shaft 67 on motor 68, and power transmission shaft 67 is connected with the gear 66 coordinating with annular rack 65 phase transmissions.In cylinder 61, be provided with the projection 69 of several proper alignment, projection 69 is trapezoidal, whole projections 69 form several convex sets, and convex sets internal projection 69 is arranged in spacing between the annular of sealing and adjacent protrusion 69 and equates in institute's cylinder 71, and between adjacent convex sets, spacing also equates.In cloth guide tube 6, be provided with the annular guide plate 64 matching with axle bed 62.
Outstanding improvement of the present invention is that fabric need to not float while rotating in cylinder body in dye liquor, greatly reduces bath raio, makes bath raio of the present invention be reduced to 1:2 ~ 4 from 1:6 ~ 8 of traditional dyeing machine, has saved greatly water resource, the less discharge of waste water.Adopt Electromagnetic Heating mode simultaneously, not only make dye liquor heat up rapidly, also saved greatly resource.
For this reason, groundwork flow process of the present invention is: first spinning thing 10 being put in cylinder body 1 that ending joins that rope, spin thing 10 and return and carry cloth wheel 5 and form a closed shape through carrying cloth wheel 5, cloth guide tube 6, giant 7, deflector 7, directive wheel 51.Then spin 10 of things under the injection of giant 7 in the interior cycle rotation of cylinder body 1.Spin like this thing 10 dip-dye of just need to drifting about unlike other dyeing machines, reduced greatly the use amount of water in dye liquor.Cylinder body 1 inner bottom part fluted 4, when initial, dye liquor case 3 interior dye liquors enter in groove 4 by carrier pipe 31, heating controller 9 is controlled solenoid 91 and is switched on the dye liquor in groove 4 is heated, and drive motors 46 drives teeter column 47 to rotate simultaneously, makes the interior dye liquor thermally equivalent of groove 4.Be heated to after uniform temperature, temperature sensor 93 is transferred to heating controller 9 the temperature of groove 4 interior dye liquors, and the energising that heating controller 9 is controlled solenoid 91 measures to change the heating-up temperature of groove 4.At this moment can start circulating pump 2 and delivery pump 8, dye liquor by circulating pump 2 sweeps away from giant 7, allow and spin thing 10 and move and paint for the first time to spinning thing simultaneously, spinning thing 10 can paste deflector 71 in when motion and moving, the dye liquor spinning on thing 10 also can drop onto on annular funnel 41 under 72 effects of the arc of deflector 71 both sides, under the effect of annular funnel 41, dye liquor all can enter in groove 4 from bell mouth 49, being impacted by dye liquor the trickle textile fabric getting off like this will be filtered sheet 43 and stop, can not enter in groove 4, so just can prevent that trickle textile fabric from reentering the circulation of dye liquor by groove 4, block pipeline or spray gun.Spin under the effect of thing 10 guide wheel 73 on deflector 71 and turn to, move ahead to directive wheel 51 directions.In this section, the spray gun 84 being arranged on shutter 81 can spray fabric 10, allow fabric 10 further contact with dye liquor, improve dye liquor efficiency, dripping fallen dye liquor from fabric 10 can again flow on annular funnel 41 simultaneously under the effect that is inclined at shutter 81, then enters groove 4 inside from annular funnel 41.If the dye liquor deficiency in groove 4, liquid level sensor 94 will be reported to the police, and allows dye liquor case 3 again to the interior injection dye liquor of groove 4.In order to improve dyeing efficiency, at the interior cylinder 61 that arranges of cloth guide tube 6, cylinder 61 is interior arranges trapezoidal protruding 69, cylinder 61 can rotate under the effect of motor 68, like this through spinning thing and will rotate under the effect of projection 69 in cylinder 61, what just can make that dye liquor that giant 7 ejects ceaselessly touches diverse location spins thing 10, and the dye liquor that spray gun 84 ejects also can be ejected into spinning on thing 10 of diverse location, allow dye liquor fully contact with spinning thing 10, improve dyeing efficiency.
The present invention replaces heat exchanger heats mode in the past by Electromagnetic Heating mode, can significantly reduce electric use amount, save greatly the energy, reduce production cost, spin thing 10 not be used in dye liquor and drifts about simultaneously, reduce bath raio, reduced the consumption of water resource, also reduced the discharge capacity of waste water.Spinning thing 10 can self rotate twisting simultaneously in the time of cycle operation, has improved greatly the colorability of dye liquor on spin thing 10, does not reduce the efficiency that dyes in reducing bath raio.
Claims (4)
1. an energy-saving dyeing machine, comprise cylinder body (1), circulating pump (2), dye liquor case (3), in described cylinder body (1), be provided with giant (7), cloth guide tube (6) and carry cloth wheel (5), it is characterized by, described cylinder body (1) bottom is provided with groove (4), described groove (4) is under described giant (7), described groove (4) comprises the sidewall (101) of circular irony and the base plate (102) that ceramic material is made, on described sidewall (101), be enclosed with insulation material (92), on described insulation material (92), be surrounded with solenoid (91), described solenoid (91) connects heating controller (9), described groove (4) bottom is provided with the first dye liquor pipe (21) that connects described circulating pump (2), on described circulating pump (2), be provided with the second dye liquor pipe (22) that connects described giant (7), described dye liquor case (3) is provided with the carrier pipe (31) matching with described groove (4).
2. a kind of energy-saving dyeing machine according to claim 1, it is characterized by, in described cylinder body (1), be provided with the deflector (71) being positioned between described giant (7) and described groove (4), described deflector (71) both sides are provided with arc (72), and described deflector (71) bottom is provided with guide wheel (73).
3. a kind of energy-saving dyeing machine according to claim 1, it is characterized by, between described groove (4) and described cylinder body (1), be provided with annular junction (44), described annular junction (44) cross section is trapezoidal, described annular junction (44) upper bottom surface is towards described giant (7), and described annular junction (44) bottom surface connects described cylinder body (1).
4. a kind of energy-saving dyeing machine according to claim 1, it is characterized by, in described groove (4), be provided with temperature sensor (93) and liquid level sensor (94), described temperature sensor (93) is connected described heating controller (9) with described liquid level sensor (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410144787.9A CN103898686B (en) | 2014-04-12 | 2014-04-12 | A kind of energy-saving dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410144787.9A CN103898686B (en) | 2014-04-12 | 2014-04-12 | A kind of energy-saving dyeing machine |
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| CN103898686A true CN103898686A (en) | 2014-07-02 |
| CN103898686B CN103898686B (en) | 2016-01-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410144787.9A Expired - Fee Related CN103898686B (en) | 2014-04-12 | 2014-04-12 | A kind of energy-saving dyeing machine |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110184770A (en) * | 2019-07-11 | 2019-08-30 | 无锡同华染整机械有限公司 | The stifled cloth warning device of overflow dyeing machine |
| CN111411468A (en) * | 2020-04-14 | 2020-07-14 | 无锡城市职业技术学院 | Be used for homothermal mechatronic device of dye liquor |
| CN113684629A (en) * | 2021-09-02 | 2021-11-23 | 江苏格颖纺织有限公司 | Cloth printing and dyeing equipment for textile processing and use method thereof |
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| CN2771253Y (en) * | 2005-02-04 | 2006-04-12 | 劳关明 | Energy-saving dyeing machine |
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| CN201924178U (en) * | 2011-01-25 | 2011-08-10 | 际华三五四三针织服饰有限公司 | Energy-saving dyeing machine |
| CN203807763U (en) * | 2014-04-12 | 2014-09-03 | 宁波市东盛纺织有限公司 | Energy-saving dyeing machine |
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2014
- 2014-04-12 CN CN201410144787.9A patent/CN103898686B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1039634A (en) * | 1989-06-01 | 1990-02-14 | 余兴宝 | A kind of colouring method and machine thereof |
| CN2220483Y (en) * | 1994-08-27 | 1996-02-21 | 陈庆祥 | Aerification type staining machine |
| CN2254088Y (en) * | 1995-08-29 | 1997-05-14 | 王洪民 | Quick high-temp. small bath ratio dyeing apparatus |
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| CN101294339A (en) * | 2008-05-20 | 2008-10-29 | 杨栋 | Energy-saving dyeing apparatus for textile |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110184770A (en) * | 2019-07-11 | 2019-08-30 | 无锡同华染整机械有限公司 | The stifled cloth warning device of overflow dyeing machine |
| CN110184770B (en) * | 2019-07-11 | 2023-11-17 | 无锡同华染整机械有限公司 | Cloth blocking alarm device of dyeing machine |
| CN111411468A (en) * | 2020-04-14 | 2020-07-14 | 无锡城市职业技术学院 | Be used for homothermal mechatronic device of dye liquor |
| CN113684629A (en) * | 2021-09-02 | 2021-11-23 | 江苏格颖纺织有限公司 | Cloth printing and dyeing equipment for textile processing and use method thereof |
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| CN103898686B (en) | 2016-01-27 |
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Granted publication date: 20160127 Termination date: 20180412 |