CN103894883B - Cutter distortion measured material and utilize this fixture to carry out cutter distortion On-line Measuring Method - Google Patents
Cutter distortion measured material and utilize this fixture to carry out cutter distortion On-line Measuring Method Download PDFInfo
- Publication number
- CN103894883B CN103894883B CN201410128660.8A CN201410128660A CN103894883B CN 103894883 B CN103894883 B CN 103894883B CN 201410128660 A CN201410128660 A CN 201410128660A CN 103894883 B CN103894883 B CN 103894883B
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- Prior art keywords
- cutter
- positioning disc
- nut
- sensor
- firm banking
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- 239000000463 material Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title abstract description 25
- 238000006073 displacement reaction Methods 0.000 claims abstract description 41
- 238000009434 installation Methods 0.000 claims abstract description 10
- 230000000717 retained effect Effects 0.000 claims abstract description 8
- 239000007787 solid Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 abstract description 25
- 238000012545 processing Methods 0.000 abstract description 10
- 238000012544 monitoring process Methods 0.000 abstract description 4
- 230000000007 visual effect Effects 0.000 abstract description 4
- 239000011888 foil Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 6
- 238000003801 milling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0952—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses a kind of cutter distortion measured material and utilize this fixture to carry out cutter distortion On-line Measuring Method, for solving the technical problem of the device poor practicability of existing real-time monitoring lathe cutting force.Technical scheme is that fixture includes semi-circular clamp ring, positioning disc, sensor firm banking and displacement transducer.Two semi-circular clamp rings and the retained part of positioning disc composition fixture, circular hole is had to facilitate cutter to pass in the middle of positioning disc, sensor firm banking is connected the fixing connection of screw rod with positioning disc by four, sensor firm banking radially has circular hole and is spaced 90 ° of arrangements with installation position displacement sensor, four displacement transducers along cutter radial.During Tool in Cutting, the XY durection component of be deformed amount recorded industrial computer system by four displacement transducers, and by visual software interface in real time, show intuitively；Cutter cutting force size on deformation direction can be extrapolated according to the cutter distortion amount in the course of processing, practical.
Description
Technical field
The present invention relates to a kind of measured material, particularly relate to a kind of cutter distortion measured material.Further relate to utilize this
Fixture carries out cutter distortion On-line Measuring Method.
Background technology
In modern manufacturing industry, multi-axis NC Machine Tools is high due to its good processing accuracy, work efficiency height and automaticity
It is used widely etc. feature.In the course of processing, play the cutter of main elaboration at cutting force and the shadow of heat in metal cutting
Can be deformed under Xianging, thus directly result in part to be processed and produce size and dimension error.In order to reduce cutter distortion,
The method generally used has reduction handle of a knife free end length or uses the cutter of larger diameter instead.But these methods have it
Limitation, it is impossible to inherently eliminate error.In order to study cutter distortion theoretically, come by Optimizing Cutting Conditions
Reduce mismachining tolerance.Therefore it is the most necessary for cutter distortion amount being carried out on-line measurement.
The method of the on-line measurement cutter distortion used at present mainly has direct method and indirect method.
Direct method is that foil gauge is adhered directly to tool surface.Owing to cutter produces under cutting force and heat in metal cutting effect
During deformation, tool surface can produce material stretching and extruding accordingly, and the stretching of material and extruding can be converted by foil gauge
For the corresponding signal of telecommunication, it is hereby achieved that the deflection that cutter produces in the course of processing.But the method exist with
Lower weak point: first foil gauge is suitable for sticking to smooth and sizeable body surface, is suitable for lathe tool class cutter,
The method then cannot be used for cylindrical milling cutter or undersized cutter；Secondly foil gauge and wire form back
Road, due to the existence of wire loop, the method is suitable only for the static processing method of cutter (such as turnery processing), uncomfortable
Close the processing mode that the cutters such as Milling Process rotate；It addition, the degree of accuracy of the deflection of measured cutter and foil gauge
Installation quality is closely related.
Indirect method is at cutter on material after process finishing, by measuring between surplus material size and theoretical size
Error, thus deflection when inverse draws tool sharpening.Here machined material typically uses on-deformable knot
Structure, impact result caused to reduce material itself to deform.The indirect method of measurement is disadvantageous in that, by residue
Material error speculates that the limitation of cutter distortion amount is relatively big, exists the most not enough over time and space, and measures knot
Really error is bigger.
With reference to Fig. 5.The document Chinese invention patent of CN103029005A " application publication number be " disclose a kind of in real time
The device of monitoring lathe cutting force.This invention includes foil gauge 1, signal receiving module 2, control unit 3, power supply 4
With display device 5.Foil gauge 1 is attached to the left and right sides of cutter 6, signal receiving module 2 simultaneously with foil gauge 1 and
Control unit 3 connects, and control unit 3 is connected with power supply 4 and display display device 5 respectively.This device is at cutter table
Foil gauge 1 is installed in face, monitors deformation during Tool in Cutting material by foil gauge 1, thus when drawing cutting, lathe is cut
Cut the size of power.Cutter distortion measuring method in this patent belongs to the direct method of measurement, and it is limited in that, owing to leading
The existence of line loop, the method is not suitable for measuring the cutter of the rotations such as milling cutter.
Summary of the invention
In order to overcome the deficiency of the device poor practicability of existing real-time monitoring lathe cutting force, the present invention provides a kind of cutter
Tool deformation measurement clamp.This fixture includes semi-circular clamp ring, positioning disc, sensor firm banking and displacement sensing
Device, two semi-circular clamp rings and the retained part of positioning disc composition fixture, have circular hole with side in the middle of positioning disc
Just cutter passes, and sensor firm banking is connected the fixing connection of screw rod with positioning disc by four, and the end fixed by sensor
Seat radially has circular hole and is spaced 90 ° of arrangements with installation position displacement sensor, four displacement transducers along cutter radial.Cutter
During cutting, the XY durection component of be deformed amount is recorded on industrial computer system by four displacement transducers, and
By visual software interface in real time, show intuitively；Cutter can be extrapolated according to the cutter distortion amount in the course of processing
Tool cutting force size on deformation direction, practical.
The present invention also provides for utilizing above-mentioned fixture to carry out cutter distortion On-line Measuring Method.
The technical solution adopted for the present invention to solve the technical problems is: a kind of cutter distortion measured material, its feature
It is to include semi-circular clamp ring the 1, first bolt the 2, first nut 3, positioning disc the 4, second bolt 5, connection spiral shell
Bar the 6, second nut 7, sensor firm banking the 8, the 3rd nut 9 and displacement transducer 10.Two semi-circular clamp
Ring 1 and positioning disc 4 form the retained part of fixture.Semi-circular clamp ring 1 two ends have circular hole, by the first spiral shell
Bolt 2 and the first nut 3 are tightened fixing；Circular hole is had to facilitate cutter to pass in the middle of positioning disc 4.Sensor is fixed
Base 8 radially has circular hole and is spaced 90 ° with installation position displacement sensor 10, four displacement transducers 10 along cutter radial
Arrangement；Displacement transducer 10 is threaded self, tightens fixing and adjustable range by the 3rd nut 9.Sensor is solid
Determine base 8 and be connected the fixing connection of screw rod 6 with positioning disc 4 by four.
The radius of described semi-circular clamp ring 1 is slightly larger than machine tool chief axis radius.
There is rubber layer the inner side of described semi-circular clamp ring 1.
The shape of described positioning disc 4 is consistent with main shaft bottom shape to coordinate location.
There is screw thread at described connection screw rod 6 two ends, and sensor firm banking 8, with boss, is pacified by the location on boss
Dress hole and the second nut 7 coordinate to be installed.
One utilizes above-mentioned fixture to carry out cutter distortion On-line Measuring Method, be characterized in use following steps:
First with the first bolt 2 and the first nut 3, two semi-circular clamp rings 1 are pre-fixed on machine tool chief axis, then lead to
Cross the second bolt 5, with coordinating of positioning disc 4, being horizontally mounted of guarantee retained part is installed；Then by connecting screw rod
Sensor firm banking 8 is connected by 6 with positioning disc 4, tightens and fixes the second nut 7 to ensure whole device tool
There is good rigidity；Finally displacement transducer 10 is arranged in the installing hole of sensor firm banking 8, passes through displacement
Self threaded adjusting of sensor 10 measures the head distance to machine tool surface, and fixes with the 3rd nut 9 so that it is
In the range ability of displacement transducer 10；Displacement transducer 10 gathers the displacement data measuring head to the flank of tool；Open
Dynamic Digit Control Machine Tool starts to process part, and now during Tool in Cutting, the XY durection component of be deformed amount passes through four positions
Displacement sensor 10 is recorded on industrial computer system, calculates cutter in deformation according to the cutter distortion gauge in the course of processing
Cutting force size on direction, and by with desired cut power relatively carry out feedback adjustment numerical control machine tool cutting parameter.
The invention has the beneficial effects as follows: this fixture include semi-circular clamp ring, positioning disc, sensor firm banking and
Displacement transducer, two semi-circular clamp rings and the retained part of positioning disc composition fixture, have in the middle of positioning disc
Circular hole is to facilitate cutter to pass, and sensor firm banking is connected the fixing connection of screw rod, sensing with positioning disc by four
Device firm banking radially has circular hole and is spaced 90 ° of rows with installation position displacement sensor, four displacement transducers along cutter radial
Row.During Tool in Cutting, the XY durection component of be deformed amount is recorded to industrial computer system by four displacement transducers
On system, and by visual software interface in real time, show intuitively；Permissible according to the cutter distortion amount in the course of processing
Extrapolate cutter cutting force size on deformation direction, practical.
With embodiment, the present invention is elaborated below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the structural representation of cutter distortion measured material of the present invention.
Fig. 2 is the top view of cutter distortion measured material of the present invention.
Fig. 3 is the front view of cutter distortion measured material of the present invention.
Fig. 4 is the left view of cutter distortion measured material of the present invention.
In figure, 1-semi-circular clamp ring, 2-the first bolt, 3-the first nut, 4-positioning disc, 5-the second bolt, 6-
Connect screw rod, 7-the second nut, 8-sensor firm banking, 9-the 3rd nut, 10-displacement transducer.
Fig. 5 is the structural representation of the device of a kind of real-time monitoring lathe cutting force of background technology.
In figure, 1-foil gauge, 2-signal receiving module, 3-control unit, 4-power supply, 5-display device, 6-cutter.
Detailed description of the invention
With reference to Fig. 1-4.Cutter distortion measured material of the present invention includes semi-circular clamp ring the 1, first bolt the 2, first spiral shell
Mother 3, positioning disc the 4, second bolt 5, connection screw rod the 6, second nut 7, sensor firm banking the 8, the 3rd spiral shell
Mother 9 and displacement transducer 10.
Two semi-circular clamp rings 1 and positioning disc 4 form the retained part of fixture.Semi-circular clamp ring 1 two ends are opened
There is circular hole, tighten fixing by the first bolt 2 and the first nut 3；Semi-circular clamp ring 1 radius is slightly larger than lathe master
Axle radius, there is rubber layer inner side with increasing friction force；Circular hole is had to facilitate cutter to pass in the middle of positioning disc 4；Fixed
The shape of circle of position dish 4 is consistent with main shaft bottom shape to coordinate location.
Displacement transducer standing part is the sensor firm banking 8 with boss.Sensor firm banking 8 radially leaves
Circular hole is had to be spaced 90 ° of arrangements with installation position displacement sensor 10, four displacement transducers 10 along cutter radial；Displacement sensing
Device 10 is threaded self, tightens fixing and adjustable range by the 3rd nut 9.
Connecting screw rod 6 two ends and have screw thread, sensor firm banking 8 is with boss, by the location and installation on boss
Hole and the second nut 7 coordinate to be installed.It is solid that sensor firm banking 8 is connected screw rod 6 with positioning disc 4 by four
Fixed connection.
The assembling process of this example is: first with the first bolt 2 and the first nut 3 by pre-solid for two semi-circular clamp rings 1
It is scheduled on machine tool chief axis, then is pacified with the level installing guarantee retained part that coordinates of positioning disc 4 by the second bolt 5
Dress；Then by connection screw rod 6, sensor firm banking 8 is connected with positioning disc 4, tightens and fix the second spiral shell
Female 7 to ensure that whole device has good rigidity；Finally displacement transducer 10 is arranged on sensor firm banking 8
Installing hole in, measure head to the distance on machine tool surface by self threaded adjusting of displacement transducer 10, and with the
Three nuts 9 are fixed so that it is in the range ability of displacement transducer 10.
The measuring method of the present invention is as follows: after whole cutting tools measurement fixture installation, by displacement transducer 10
Self threaded adjusting measures the head distance to machine tool surface so that it is in the range ability of displacement transducer 10；Open
Open displacement transducer 10, and charge amplifier and industrial computer, start to gather the displacement data measuring head to the flank of tool；
Starting Digit Control Machine Tool to start to process part, now during Tool in Cutting, the XY durection component of be deformed amount passes through four
Displacement transducer 10 is recorded on industrial computer system, and by visual software interface in real time, show intuitively；Root
Cutter cutting force size on deformation direction can be extrapolated according to the cutter distortion amount in the course of processing, and by with reason
That discusses cutting force relatively carrys out feedback adjustment numerical control machine tool cutting parameter；After machining, the deformation data of cutter is automatic
It is stored on industrial computer hard disk for post analysis research.
Claims (5)
1. a cutter distortion measured material, it is characterised in that include semi-circular clamp ring (1), the first bolt (2),
First nut (3), positioning disc (4), the second bolt (5), connection screw rod (6), the second nut (7), sensing
Device firm banking (8), the 3rd nut (9) and displacement transducer (10)；Two semi-circular clamp rings (1) and location
The retained part of disk (4) composition fixture；Semi-circular clamp ring (1) two ends have circular hole, by the first bolt (2)
Tighten fixing with the first nut (3)；Circular hole is had to facilitate cutter to pass in the middle of positioning disc (4)；Sensor is solid
Determining base (8) and radially have a circular hole with installation position displacement sensor (10), four displacement transducers (10) are along cutter footpath
To the 90 ° of arrangements in interval；Displacement transducer (10) is threaded self, by displacement transducer (10) self screw thread
The head distance to machine tool surface is measured in regulation, and fixes with the 3rd nut (9)；Sensor firm banking (8)
It is connected the fixing connection of screw rod (6) by four with positioning disc (4).
Cutter distortion measured material the most according to claim 1, it is characterised in that: described semi-circular clamp ring (1)
Radius slightly larger than machine tool chief axis radius.
Cutter distortion measured material the most according to claim 1 and 2, it is characterised in that: described semi-circular clamp
There is rubber layer the inner side of ring (1).
Cutter distortion measured material the most according to claim 1, it is characterised in that: described positioning disc (4)
Shape consistent with main shaft bottom shape in case coordinate location.
Cutter distortion measured material the most according to claim 1, it is characterised in that: described connection screw rod (6)
There is screw thread at two ends, and sensor firm banking (8) is with boss, by the location and installation hole on boss and the second nut (7)
Coordinate and install.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410128660.8A CN103894883B (en) | 2014-04-01 | 2014-04-01 | Cutter distortion measured material and utilize this fixture to carry out cutter distortion On-line Measuring Method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410128660.8A CN103894883B (en) | 2014-04-01 | 2014-04-01 | Cutter distortion measured material and utilize this fixture to carry out cutter distortion On-line Measuring Method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103894883A CN103894883A (en) | 2014-07-02 |
| CN103894883B true CN103894883B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410128660.8A Expired - Fee Related CN103894883B (en) | 2014-04-01 | 2014-04-01 | Cutter distortion measured material and utilize this fixture to carry out cutter distortion On-line Measuring Method |
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| CN (1) | CN103894883B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670893A (en) * | 2017-01-20 | 2017-05-17 | 山东大学 | Measuring device following with Z-axis movement of processing cutter for deformation amount of end milling cutter during spiral hole-milling process |
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| CN106670893B (en) * | 2017-01-20 | 2017-09-19 | 山东大学 | The measurement apparatus of slotting cutter deflection in a kind of helical milling process being servo-actuated with process tool Z-direction |
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| CN103894883A (en) | 2014-07-02 |
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