Summary of the invention
In the present invention provides the pipe of a kind of heat exchanger tube with enhanced heat transfer component, enhanced heat transfer component manufactures work
Skill, in order to overcome the problem such as the highest, easy coking of tube wall of heat exchange efficiency present in prior art.
For reaching above-mentioned purpose, the invention provides in the pipe of a kind of heat exchanger tube with enhanced heat transfer component
Enhanced heat transfer component manufacturing process, manufacturing process includes surfacing link and grinds link, and surfacing link is passed through
Coating soldering equipment realizes, and grinds link and is realized by milling apparatus, and coating soldering equipment includes control station, laser electricity
Source, process gas switch board, Electrical and Electronic switch board, laser head, driving chuck, powder feeder, OK
Walking apparatus, intermediate bracket and bracket;Milling apparatus includes rotary apparatus, coolant conveyer device, grinding tool
Rotating driving device, band abrasive lapping brush, bull stick and connecting rod;
Manufacturing process comprises the following steps:
With the complete compo pipe inwall of acetone surface cleaning, and in compo pipe, it is passed through compressed air does
Dry, and one end of dried compo pipe is arranged on driving chuck, its other end bracket support;
Laser head is arranged on running gear, by controlling running gear, laser head is imported compo pipe,
And the surfacing nozzle of laser head is adjusted to the original position set, wherein, Laser Power Devices and laser head phase
Connecting, laser head is furnished with water-cooling system, is opened by the cooling water valve of water-cooling system and keep before surfacing
Certain pressure;
Being mixed by a certain percentage with agglutinant by alloy powder and load in the powder feeding tank of powder feeder, unlatching is sent
The load powder gas valve of powder device, controls to carry powder gas flow by alloy mixed powder by process gas switch board
End is delivered to the surfacing nozzle of laser head, and wherein, the conveying pipe of powder feeder is connected with laser head;
According to pre-entering the enhanced heat transfer component to be formed of the control station position in compo pipe, shape
Shape and size, control to drive circumferential movement and the axially-movable of running gear of chuck, and surfacing nozzle is closing
Gold pipe is internally formed interior convex algorithm;
In being formed, the first end of the compo pipe of convex algorithm is clamped on the chuck of rotary apparatus, its second end
It is fixed on the bracket of coolant conveyer device, equipped with rustless steel ball bearing inside coolant conveyer device,
Compo pipe is that taper sealing contacts with the bracket of coolant conveyer device;
By grinding tool rotating driving device, the connecting rod being connected with bull stick is moved to the first end of compo pipe,
At least one band abrasive lapping brush is arranged in the connecting rod of grinding tool rotating driving device, wherein band abrasive material
Abrasive brush is made up with brush filament of grinding-material;
Starting rotary apparatus and grinding tool rotating driving device, rotary apparatus drives compo pipe, and grinding tool rotates and drives
Dynamic device drives abrasive brush, both move toward one another, is ground convex algorithm in compo pipe, and then passes through
Grinding tool rotary apparatus drive connection bar is transported to the second end from the first end of compo pipe according to default feed
Dynamic, in compo pipe, enhanced heat transfer component is ground;
Wherein, rotate clockwise or counterclockwise at startup rotary apparatus and grinding tool rotating driving device simultaneously
Meanwhile, start coolant conveyer device, coolant be delivered in compo pipe by setting flow set pressure,
Wash away grinding the abrasive material produced, and polish-brush process is cooled down.
Optionally, the chemical composition of the solder joint that compo pipe inwall is formed is identical with the chemical composition of compo pipe,
And dilution rate is not more than 1%.
Optionally, the rotating speed of rotary apparatus is 15~30 turns/min, and the rotating speed of grinding tool rotating driving device is
160~240 turns/min, the feed of grinding tool rotating driving device drive connection bar is 2mm/min.
Optionally, the flow of coolant conveyer device conveying coolant is 25~35m3/ min, pressure is
1MPa。
Optionally, after grinding, the fineness of compo pipe inwall reaches more than 3.2 microns.
In the above-described embodiments, by laser cladding technology based on semiconductor light fibre laser, can be fast
Speed realizes the manufacture of the interior enhanced heat transfer component of pipe, thus realization has enhancing heat-transfer effect, reduces inside pipe wall
The heat exchanger tube of fouling;And then utilize combination material brush and high temperature alloy pipes relative rotary motion, high temperature is closed
The interior convex algorithm that gold inside pipe wall surfacing is formed carries out polish-brush, by the oxide removal in high temperature alloy pipes, and
High temperature alloy inside pipe wall is polished, improve tube wall fineness, roughness can reach 3.2 microns with
On.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the present invention, and
It is not all, of embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are not paying
Go out the every other embodiment obtained under creative work premise, broadly fall into the scope of protection of the invention.
Fig. 1 is the control station schematic diagram of the laser coating soldering equipment of one embodiment of the invention;Fig. 2 is this
The Laser Power Devices schematic diagram of the laser coating soldering equipment of a bright embodiment;Fig. 3 is one embodiment of the invention
The process gas switch board schematic diagram of laser coating soldering equipment;Fig. 5 is the laser of one embodiment of the invention
The agent structure schematic diagram of coating soldering equipment;Fig. 6 is sending of the laser coating soldering equipment of one embodiment of the invention
Powder device schematic diagram.As it is shown in figure 5, this laser coating soldering equipment includes: control station 1, Laser Power Devices 2, work
Process gases switch board 3, laser head 5, driving chuck 6, powder feeder 7, running gear 8, intermediate bracket
10 and bracket 11, wherein:
Driving chuck 6 for arranging one end of compo pipe 9, bracket 11 is for supporting another of compo pipe 9
End;
Intermediate bracket 10 includes the upper and lower adjustable two pieces clamping piece that cooperates, and running gear 8 is by card
Cuffs, laser head 5 is arranged on running gear 8, and laser head 5 is imported compo pipe 9 by running gear 8,
And the surfacing nozzle of laser head 5 is adjusted to the original position set, Laser Power Devices 2 and laser head 5 phase
Connect;
Powder feeder 7 is provided with powder feeding tank, powder feeding tank for hold the alloy powder that mixes by a certain percentage with
Agglutinant, powder feeder 7 is provided with load powder gas valve and conveying pipe, and process gas switch board 3 controls logical
Enter to carry the load powder gas flow of powder gas valve, mixed powder for alloy is delivered to laser head by conveying pipe
The surfacing nozzle of 5;
Control station 1 is connected with driving chuck 6 and running gear 8 respectively, controls to drive the week of chuck 6
To motion and the axially-movable of running gear 8.
Fig. 4 is the Electrical and Electronic switch board schematic diagram of the laser coating soldering equipment of one embodiment of the invention;
The binding post of control station, laser head, Laser Power Devices, running gear and driving chuck be arranged on electrically and
In electronic control cabinet 4, to realize process quick, accurate, stable, safe.
When implementing, control station can lead the industrial computer operation and control system wearing touch screen,
Parameter input, setting and program management are all realized by touch screen.The operation of console device itself is then
It is to be implemented by button.Can store the spraying parameter of more than 500 in industrial computer, it is also joined
Have USB interface.Laser Power Devices use semiconductor laser system.
Such as, laser head is furnished with water cooling plant, is opened also by the cooling water valve of water cooling plant before surfacing
Keep certain pressure.
Such as, above-mentioned load powder gas can use argon.
Above-described embodiment passes through base laser cladding solder technology, can quickly realize managing interior enhanced heat transfer component
Manufacture, thus realize have strengthen heat-transfer effect, reduce inside pipe wall fouling heat exchanger tube.
Fig. 7 is the milling apparatus signal of convex algorithm in grinding compo pipe of one embodiment of the invention
Figure.As it can be seen, this milling apparatus includes: rotary apparatus 11, coolant conveyer device 13, grinding tool revolve
Rotary driving device 14, band abrasive lapping brush 15, bull stick 17 and connecting rod 18, wherein, bull stick 17
First end is connected with grinding tool rotating driving device 14, and grinding tool rotating driving device 14 drives bull stick 17 weeks
To and axially-movable, the second end of bull stick 17 is connected (as threaded) with the first end of connecting rod 18,
Coolant conveyer device 13 is arranged on the junction of bull stick 17 and connecting rod 18, and rotary apparatus 11 sets
Being equipped with chuck, chuck is for clamping the first end A of the compo pipe 12 with interior convex algorithm, compo pipe 12
The second end B be arranged in the taking over a business of coolant conveyer device 13, the internal peace of coolant conveyer device 13
Equipped with bearing (such as rustless steel ball bearing), compo pipe 12 and coolant conveyer device 13 take over a business for
Taper sealing contacts, and at least one band abrasive lapping brush 15 is arranged in connecting rod, grinds in butt welding point
During mill, by grinding tool rotating driving device 14, connecting rod 18 is moved forward to the position, A end of compo pipe 12,
Rotary apparatus 11 and grinding tool rotating driving device 14 rotate clockwise or counterclockwise simultaneously, drive compo pipe
12 and at least one band abrasive lapping brush 15 rotate in opposite directions and convex algorithm in compo pipe 12 be ground, shape
Become enhanced heat transfer component.
In the specific implementation, above-mentioned band abrasive lapping brush is made up with brush filament of grinding-material.Preparing abrasive material
During abrasive brush, selected grinding-material is combined with brush filament and is prepared.In a specific embodiment,
Abrasive lapping is brushed with two kinds of specifications:Mesh andMesh,Mesh abrasive lapping brush fills
At the root of connecting rod,Mesh abrasive lapping brush is arranged onAfter mesh abrasive lapping brush
Face.
Such as, when grinding, starting rotary apparatus, angular velocity is 18 turns/min, and direction of rotation is up time
Pin rotates;Starting grinding tool rotating driving device, direction of rotation is that rotating speed is 180 turns/min clockwise,
After grinding tool rotating driving device starts, being then turned on the running gear of grinding tool rotating driving device, feed is
2mm/min;And start coolant conveyer device, if flow is 25m3/ min, pressure is 1MPa,
The abrasive material of grinding is washed away, and polish-brush is played cooling effect.
In the above-described embodiments, combination material brush and high temperature alloy pipes relative rotary motion are utilized, to high temperature
The interior convex algorithm that compo pipe inwall surfacing is formed carries out polish-brush, by the oxide removal in high temperature alloy pipes,
And high temperature alloy inside pipe wall is polished, improving the fineness of tube wall, roughness can reach 3.2 microns
Above.
The following is the heat exchange using above-mentioned laser coating soldering equipment and milling apparatus manufacture to have enhanced heat transfer component
Enhanced heat transfer component manufacturing process in the pipe of pipe, manufacturing process includes surfacing link and grinds link, surfacing
Link is realized by above-mentioned coating soldering equipment, grinds link and is realized by above-mentioned milling apparatus, manufacturing process bag
Include following steps:
With the complete compo pipe inwall of acetone surface cleaning, and in compo pipe, it is passed through compressed air does
Dry, and one end of dried compo pipe is arranged on driving chuck, its other end bracket support;
Laser head is arranged on running gear, by controlling running gear, laser head is imported compo pipe,
And the surfacing nozzle of laser head is adjusted to the original position set, wherein, Laser Power Devices and laser head phase
Connecting, laser head is furnished with water-cooling system, is opened by the cooling water valve of water-cooling system and keep before surfacing
Certain pressure;
Being mixed by a certain percentage with agglutinant by alloy powder and load in the powder feeding tank of powder feeder, unlatching is sent
The load powder gas valve of powder device, controls to carry powder gas flow by alloy mixed powder by process gas switch board
End is delivered to the surfacing nozzle of laser head, and wherein, the conveying pipe of powder feeder is connected with laser head;
According to pre-entering the enhanced heat transfer component to be formed of the control station position in compo pipe, shape
Shape and size, control to drive circumferential movement and the axially-movable of running gear of chuck, and surfacing nozzle is closing
Gold pipe is internally formed interior convex algorithm;
In being formed, the first end of the compo pipe of convex algorithm is clamped on the chuck of rotary apparatus, its second end
It is fixed in the taking over a business of coolant conveyer device, equipped with rustless steel ball bearing inside coolant conveyer device,
Compo pipe contacts for taper sealing with taking over a business of coolant conveyer device;
By grinding tool rotating driving device, the connecting rod being connected with bull stick is moved to the first end of compo pipe,
At least one band abrasive lapping brush is arranged in the connecting rod of grinding tool rotating driving device, wherein band abrasive material
Abrasive brush is made up with brush filament of grinding-material;
Start rotary apparatus and grinding tool rotating driving device, drive compo pipe and at least one band abrasive lapping
Brush rotates in opposite directions and is ground convex algorithm in compo pipe, and then by grinding tool rotary apparatus drive connection bar
According to default feed from the first end of compo pipe to the second end motion, in compo pipe, form strengthening pass
Thermal element;
Wherein, rotate clockwise or counterclockwise at startup rotary apparatus and grinding tool rotating driving device simultaneously
Meanwhile, start coolant conveyer device, coolant be delivered in compo pipe by setting flow set pressure,
Wash away grinding the abrasive material produced, and polish-brush process is cooled down.
Such as, the chemical composition of the solder joint that compo pipe inwall is formed is identical with the chemical composition of compo pipe, and
And dilution rate is not more than 1%.In the specific implementation, can be by the chemical composition to welding metal dust
It is optimized so that it is chemical composition is the most identical with compo pipe, and makes the solder joint chemical composition after welding dilute
The rate of releasing is not more than 1%, it is ensured that the mechanical performance of pipe convex meets the requirement of design.
Such as, the rotating speed of rotary apparatus is 15~30 turns/min, and the rotating speed of grinding tool rotating driving device is
160~240 turns/min, the feed of grinding tool rotating driving device drive connection bar is 2mm/min.
Such as, the flow of coolant conveyer device conveying coolant is 25~35m3/ min, pressure is 1MPa.
Such as, after grinding, the fineness of compo pipe inwall reaches more than 3.2 microns.At inside pipe wall after deposition
The welding slag of generation, oxide skin etc., by with the special brush of taking turns containing abrasive material, carry out polishing, polishing, make
Fineness reaches 3.2 microns or more smooth.
In the above-described embodiments, by based on laser cladding solder technology, can quickly realize managing interior strengthening
The manufacture of heat transfer element, thus realize that there is the heat exchanger tube strengthening heat-transfer effect, reducing inside pipe wall fouling;
And then utilize combination material brush and high temperature alloy pipes relative rotary motion, to high temperature alloy inside pipe wall surfacing shape
The interior convex algorithm become carries out polish-brush, by the oxide removal in high temperature alloy pipes, and in high temperature alloy pipes
Wall polishes, and improves the fineness of tube wall, and roughness can reach more than 3.2 microns.
One of ordinary skill in the art will appreciate that: accompanying drawing is the schematic diagram of an embodiment, in accompanying drawing
Module or flow process not necessarily implement necessary to the present invention.
One of ordinary skill in the art will appreciate that: the module in device in embodiment can be according to enforcement
Example describes in the device being distributed in embodiment, it is also possible to carries out respective change and is disposed other than the present embodiment
In one or more devices.The module of above-described embodiment can merge into a module, it is also possible to further
Split into multiple submodule.
Last it is noted that above example is only in order to illustrate technical scheme, rather than to it
Limit;Although the present invention being described in detail with reference to previous embodiment, the ordinary skill of this area
Personnel it is understood that the technical scheme described in previous embodiment still can be modified by it, or
Wherein portion of techniques feature is carried out equivalent;And these amendments or replacement, do not make relevant art
The essence of scheme departs from the spirit and scope of embodiment of the present invention technical scheme.