CN103894764A - Full automatic welding machine for arc finned tubes - Google Patents
Full automatic welding machine for arc finned tubes Download PDFInfo
- Publication number
- CN103894764A CN103894764A CN201410075355.7A CN201410075355A CN103894764A CN 103894764 A CN103894764 A CN 103894764A CN 201410075355 A CN201410075355 A CN 201410075355A CN 103894764 A CN103894764 A CN 103894764A
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- China
- Prior art keywords
- welding
- automatic
- extended surface
- fin
- surface tube
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- 238000003466 welding Methods 0.000 title claims abstract description 76
- 239000004020 conductor Substances 0.000 claims abstract description 10
- 238000003801 milling Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000005452 bending Methods 0.000 description 2
- 230000003416 augmentation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a full automatic welding machine for arc finned tubes. The full automatic welding machine for the arc finned tubes comprises an automatic finned tube feeding mechanism, an automatic tube grinding mechanism, an automatic finned tube turnover mechanism, an automatic fin feeding mechanism, an automatic fin welding mechanism and an automatic finned tube straightening mechanism. The automatic fin welding mechanism comprises a base, two pneumatic propelling devices, two welding heads, clamping devices, a welding air cylinder, an ejecting air cylinder, a welding power source, a conductor and electrodes, wherein the two pneumatic propelling devices are symmetrically arranged on the base, the two welding heads are symmetrically arranged on the pneumatic propelling devices, the clamping devices are symmetrically arranged on the welding heads, the welding air cylinder and the ejecting air cylinder are symmetrically arranged on the pneumatic propelling devices, the welding power source is arranged on the base, the conductor is connected with the welding power source, and the electrodes are connected with the conductor and are arranged on the welding heads. The full automatic welding machine for the arc finned tubes is compact in structure, convenient to operate, accurate in control, high in production efficiency, firm in welding, stable and good in welding quality, and high in rate of finished products and automation degree, and welding pins are not prone to dropping.
Description
Technical field
The invention belongs to full-automatic welding machine, be specifically related to a kind of arc extended surface tube full-automatic welding machine.
Background technology
Extended surface tube automatic welder(welding machine) guidance quality is poor at present, and structure is compact not, and not prison welding is solid, and fin easily comes off, and welding quality and production efficiency are undesirable.
Summary of the invention
The above-mentioned defect existing in order to overcome prior art field, the object of the invention is to, a kind of arc extended surface tube full-automatic welding machine is provided, compact conformation, easy to operate, control accurately, production efficiency is high, firm welding, fin difficult drop-off, welding quality stable, welding quality is good, automaticity is high.
Arc extended surface tube full-automatic welding machine provided by the invention, it comprises extended surface tube automatic supplying machine structure, automatic milling pipe mechanism, extended surface tube automatic turning mechanism, fin automatic feed mechanism and extended surface tube automatic aligning mechanism, it also comprises fin automatic welding mechanism; Fin automatic welding mechanism comprises base, symmetry is arranged on two pneumatic propelling units on base, symmetry is arranged on two welding heads on pneumatic propelling unit, and symmetry is arranged on the clamping device on welding head, and symmetry is arranged on the weld cylinder on pneumatic propelling unit and holds out against cylinder.
Fin automatic welding mechanism also comprises the source of welding current being arranged on base, the conductor being connected with the source of welding current, and the electrode being connected with conductor, electrode is arranged on welding head.
The operation principle of arc extended surface tube full-automatic welding machine is: steel pipe is by the supply of extended surface tube automatic supplying machine structure, enter automatic milling pipe mechanism, mill pipe completes the precalculated position of being shifted onto welding head by cylinder, by hold out against cylinder hold out against steel pipe start welding, fin automatic charging coordinates vibration feeding system to complete by robot, control accurately, weld the complete extended surface tube automatic aligning mechanism that enters, by hydraulic system, alignment is carried out in bending position, when second extended surface tube alignment completes, automatically unload first extended surface tube.
Arc extended surface tube full-automatic welding machine provided by the invention, its beneficial effect is, adopts fin robot material loading, steel pipe automatic transport mode, has improved the welding efficiency of extended surface tube, welding quality stable, welding quality is good, and yield rate is high.Adopt oscillating cylinder can make fin be arbitrarily angled distribution, increased the flexibility of welding.One end holds out against steel pipe with holding out against cylinder F.F., and weld cylinder clips over there fin and slowly shifts onto and on steel pipe, start welding, makes fin firm welding be difficult for falling sheet.The supply of fin adopts feeding storehouse, spiral vibratory feed table, straight line feeder modular design, and the fin of whole feeding storehouse can be for one day, uses the upset of setting a table can realize fin vertical from laterally becoming, so that robot captures, realizes automatic feed operation.Adopt monolithic, biplate to divide angle to arrange the extended surface tube of welding, can further make full use of actual internal area, expansion heat-transfer surface, improves heat transfer property, augmentation of heat transfer.In the situation that ensureing heat, this extended surface tube that is angular distribution fin takes up space less, compact conformation.
Brief description of the drawings
Fig. 1 is the overall structure schematic diagram of one embodiment of the invention;
Fig. 2 is the structural representation of fin automatic welding mechanism of the present invention.
In figure, mark:
1. extended surface tube automatic supplying machine structure; 2. automatic milling pipe mechanism; 3. extended surface tube automatic turning mechanism; 4. fin automatic feed mechanism; 5. fin automatic welding mechanism; 6. extended surface tube automatic aligning mechanism; 7. base; 8. pneumatic propelling unit; 9. welding head; 10. weld cylinder; 11. hold out against cylinder; 12. electrodes; 13. clamping devices; 14. sources of welding current; 15. conductors; 16. steel pipes.
Detailed description of the invention
With reference to the accompanying drawings, in conjunction with an embodiment, arc extended surface tube full-automatic welding machine provided by the invention is described in detail.
Embodiment
With reference to Fig. 1-Fig. 2, the arc extended surface tube full-automatic welding machine of the present embodiment, it comprises extended surface tube automatic supplying machine structure 1, automatic milling pipe mechanism 2, extended surface tube automatic turning mechanism 3, fin automatic feed mechanism 4 and extended surface tube automatic aligning mechanism 6, it also comprises fin automatic welding mechanism 5, fin automatic welding mechanism 5 comprises base 7, symmetry is arranged on two pneumatic propelling units 8 on base 7, symmetry is arranged on two welding heads 9 on pneumatic propelling unit 8, symmetry is arranged on the clamping device 13 on welding head 9, symmetry is arranged on the weld cylinder 10 on pneumatic propelling unit 8 and holds out against cylinder 11.
Fin automatic welding mechanism 5 also comprises the source of welding current 14 being arranged on base 7, the conductor 15 being connected with the source of welding current 14, the electrode 12 being connected with conductor 15.Electrode 12 is arranged on welding head 9.
The operation principle of arc extended surface tube full-automatic welding machine is: steel pipe 16 is supplied by extended surface tube automatic supplying machine structure 1, enter automatic milling pipe mechanism 2, mill pipe completes the precalculated position of being shifted onto welding head 9 by cylinder, by hold out against cylinder 11 hold out against steel pipe 16 start welding, fin automatic charging coordinates vibration feeding system to complete by robot, control accurately, weld the complete extended surface tube automatic aligning mechanism 6 that enters, by hydraulic system, alignment is carried out in bending position, when second extended surface tube alignment completes, automatically unload first extended surface tube.
Claims (3)
1. an arc extended surface tube full-automatic welding machine, it comprises extended surface tube automatic supplying machine structure, automatic milling pipe mechanism, extended surface tube automatic turning mechanism, fin automatic feed mechanism and extended surface tube automatic aligning mechanism, it is characterized in that: it also comprises fin automatic welding mechanism, fin automatic welding mechanism comprises base, symmetry is arranged on two pneumatic propelling units on base, symmetry is arranged on two welding heads on pneumatic propelling unit, symmetry is arranged on the clamping device on welding head, and symmetry is arranged on the weld cylinder on pneumatic propelling unit and holds out against cylinder.
2. arc extended surface tube full-automatic welding machine according to claim 1, is characterized in that: fin automatic welding mechanism also comprises the source of welding current being arranged on base, the conductor being connected with the source of welding current, the electrode being connected with conductor.
3. according to the arc extended surface tube full-automatic welding machine described in claim 1,2, it is characterized in that: electrode is arranged on welding head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410075355.7A CN103894764B (en) | 2014-03-04 | 2014-03-04 | Full automatic welding machine for arc finned tubes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410075355.7A CN103894764B (en) | 2014-03-04 | 2014-03-04 | Full automatic welding machine for arc finned tubes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103894764A true CN103894764A (en) | 2014-07-02 |
| CN103894764B CN103894764B (en) | 2017-04-19 |
Family
ID=50986507
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410075355.7A Active CN103894764B (en) | 2014-03-04 | 2014-03-04 | Full automatic welding machine for arc finned tubes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103894764B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625498A (en) * | 2014-12-11 | 2015-05-20 | 赵素芳 | Novel row matrix type intermediate frequency wire and pipe welding machine |
| CN108421938A (en) * | 2018-04-20 | 2018-08-21 | 佛山市顺德区君胜电器实业有限公司 | A kind of automatic feeding welding equipment |
| CN108581278A (en) * | 2018-03-28 | 2018-09-28 | 无锡华光锅炉股份有限公司 | A method of reducing Membrane Economizer welded stress |
| CN117733344A (en) * | 2024-02-21 | 2024-03-22 | 山西建投装备制造有限公司 | Automatic welding equipment and method for standard joint of construction lifter |
| CN117733344B (en) * | 2024-02-21 | 2024-05-10 | 山西建投装备制造有限公司 | Automatic welding equipment and method for standard joint of construction lifter |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10323754A (en) * | 1997-05-23 | 1998-12-08 | Ishikawajima Harima Heavy Ind Co Ltd | Finned tube manufacture |
| CN101301721A (en) * | 2008-06-26 | 2008-11-12 | 陈树宏 | Device for welding finned tube |
| KR20100029491A (en) * | 2008-09-08 | 2010-03-17 | (주)디케이티 | A welder for a fin tube auto manufacturing device |
| CN202240127U (en) * | 2011-10-22 | 2012-05-30 | 青岛凯能锅炉设备有限公司 | Double H-shaped fin tube welding device |
| CN202447817U (en) * | 2011-11-25 | 2012-09-26 | 江苏海德节能科技有限公司 | System of fin for automatically feeding welding head |
| CN203778985U (en) * | 2014-03-04 | 2014-08-20 | 青岛凯能锅炉设备有限公司 | Full-automatic welding machine for arc finned tube |
-
2014
- 2014-03-04 CN CN201410075355.7A patent/CN103894764B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10323754A (en) * | 1997-05-23 | 1998-12-08 | Ishikawajima Harima Heavy Ind Co Ltd | Finned tube manufacture |
| CN101301721A (en) * | 2008-06-26 | 2008-11-12 | 陈树宏 | Device for welding finned tube |
| KR20100029491A (en) * | 2008-09-08 | 2010-03-17 | (주)디케이티 | A welder for a fin tube auto manufacturing device |
| CN202240127U (en) * | 2011-10-22 | 2012-05-30 | 青岛凯能锅炉设备有限公司 | Double H-shaped fin tube welding device |
| CN202447817U (en) * | 2011-11-25 | 2012-09-26 | 江苏海德节能科技有限公司 | System of fin for automatically feeding welding head |
| CN203778985U (en) * | 2014-03-04 | 2014-08-20 | 青岛凯能锅炉设备有限公司 | Full-automatic welding machine for arc finned tube |
Non-Patent Citations (2)
| Title |
|---|
| 佚名等: "《带式磨床》", 《科技消息国外部分工业分册》 * |
| 张惠荣等: "《常州年鉴1992》", 31 October 1992 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625498A (en) * | 2014-12-11 | 2015-05-20 | 赵素芳 | Novel row matrix type intermediate frequency wire and pipe welding machine |
| CN108581278A (en) * | 2018-03-28 | 2018-09-28 | 无锡华光锅炉股份有限公司 | A method of reducing Membrane Economizer welded stress |
| CN108421938A (en) * | 2018-04-20 | 2018-08-21 | 佛山市顺德区君胜电器实业有限公司 | A kind of automatic feeding welding equipment |
| CN117733344A (en) * | 2024-02-21 | 2024-03-22 | 山西建投装备制造有限公司 | Automatic welding equipment and method for standard joint of construction lifter |
| CN117733344B (en) * | 2024-02-21 | 2024-05-10 | 山西建投装备制造有限公司 | Automatic welding equipment and method for standard joint of construction lifter |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103894764B (en) | 2017-04-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: Beiguan Industrial Park, Jiaozhou city of Shandong Province, Qingdao City, Guizhou road 266300 No. 3 Applicant after: QINGDAO KAI NON ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Address before: Loop Fu an industrial park in Jiaozhou city of Shandong Province in 266300 in Qingdao City, No. 268 Applicant before: QINGDAO KAINENG BOILER EQUIPMENT Co.,Ltd. |
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| COR | Change of bibliographic data | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Arc finned tube fully automatic welding machine Granted publication date: 20170419 Pledgee: China People's Property Insurance Co.,Ltd. Qingdao Branch Pledgor: QINGDAO KAI NON ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Registration number: Y2024370010019 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |