CN103892400B - A kind of Full-automatic fruit juice degasser - Google Patents
A kind of Full-automatic fruit juice degasser Download PDFInfo
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- CN103892400B CN103892400B CN201210591115.3A CN201210591115A CN103892400B CN 103892400 B CN103892400 B CN 103892400B CN 201210591115 A CN201210591115 A CN 201210591115A CN 103892400 B CN103892400 B CN 103892400B
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- cip
- tank body
- degasser
- return line
- vacuum
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/76—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by removal of gases
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Degasification And Air Bubble Elimination (AREA)
Abstract
The present invention relates to a kind of Full-automatic fruit juice degasser, this degasser comprises tank body, feed arrangement, drawing mechanism and vacuum degasser, the outside of tank body is provided with bottom and connects tank base, the return line of tank interior is stretched on top, one end that this return line stretches into tank interior is provided with nozzle, return line is provided with return valve, feed arrangement is connected on the return line between return valve and tank body by backflow check valve, drawing mechanism is located at the lower end of return line, vacuum degasser comprises the vacuum exhaust pipe be connected to above tank body and the vavuum pump be connected with vacuum exhaust pipe.Compared with prior art, the present invention have the scope of application wide, safe and reliable, control accurately, be easy to cleaning, be convenient to the advantages such as observational record.
Description
Technical field
The present invention relates to a kind of fruit juice degassing equipment, especially relate to a kind of Full-automatic fruit juice degasser.
Background technology
At present, fruit juice degasser adopts spray structure substantially, degassing pressure is provided by water-ring vacuum pump, outlet is a centrifugal pump, and distribution control box control appliance runs, the degasser ubiquity degassing time of this structure is uneven, degassing pressure is unstable, Liquid level inaccuracy, cleaning are inconvenient, adopt simple Liquid level or artificially observe control, be inconvenient to observe and the problem such as Data Collection.Final products are caused not easily accurately to control, product quality is uneven, mouthfeel and the inadequate uniform and smooth of color and luster, due to degassed thoroughly even under this kind equipment long-term work, follow-up high-tension apparatus and pipeline may be caused to be hit, to wear and tear, and produce larger Supersonic, have a strong impact on system cloud gray model and device security.
Summary of the invention
Object of the present invention is exactly provide to overcome defect that above-mentioned prior art exists the Full-automatic fruit juice degasser that a kind of scope of application is wide, safe and reliable, control accurately, be easy to clean, be convenient to observational record.
Object of the present invention can be achieved through the following technical solutions:
A kind of Full-automatic fruit juice degasser, this degasser comprises tank body, feed arrangement, drawing mechanism and vacuum degasser, the outside of described tank body is provided with bottom and connects tank base, the return line of tank interior is stretched on top, one end that this return line stretches into tank interior is provided with nozzle, described return line is provided with return valve, described feed arrangement is connected on the return line between return valve and tank body by backflow check valve, described drawing mechanism is located at the lower end of return line, described vacuum degasser comprises the vacuum exhaust pipe be connected to above tank body and the vavuum pump be connected with vacuum exhaust pipe.
This degasser also comprises CIP cleaning device, described CIP cleaning device comprises CIP feed pipe, CIP spray head, CIP return duct and CIP discharge nozzle, described CIP feed pipe is located at the top of tank body and stretches in tank body, one end that this CIP feed pipe stretches into tank body is provided with CIP spray head, described CIP return duct is connected between tank base and CIP feed pipe, and described CIP discharge nozzle is located on CIP return duct.
Described CIP spray head is provided with two, and described CIP spray head is spherical.
Described tank wall is provided with manhole, and the top of tank body is provided with glass vision panel and Pressure gauge, and the bottom of tank body is provided with supporting leg, and this tank body is fixed in frame by supporting leg.
Described feed arrangement comprises feed pump and feed pipe, feed pump is connected with the backflow check valve on return line by feed pipe, described drawing mechanism comprises discharging pump and outlet valve, and described discharging pump is located at the below of return line, and described outlet valve is located on return line.
This degasser also comprises control device, described control device comprises PLC and pressure difference transmitter, described pressure difference transmitter is located on tank body, described PLC and pressure difference transmitter are connected, the unlatching of this PLC programme-control vavuum pump, feed pump, discharging pump and stopping, the opening and closedown of outlet valve and return valve.
Described pressure difference transmitter is made up of upper and lower two pressure sensors, and these two pressure sensors detect the pressure in tank body, and data are passed to PLC.
Described vacuum degasser also comprises vavuum pump water inlet pipe, vavuum pump drainpipe, pressure vacuum gauge, vacuum pressure control valve and check valve, described vavuum pump water inlet pipe is connected with vavuum pump respectively with vavuum pump drainpipe, and described pressure vacuum gauge, vacuum pressure control valve and check valve are all located on vacuum exhaust pipe.
The replaceable end being connected to return line of described nozzle.
Spray orifice on described nozzle is that horizontal direction is laid.
The gas produced in the air contained in the liquid that the present invention makes nozzle evenly spray by stable vacuum and other system, accurately controls liquid level by two pressure sensors, and controls feed pump, discharging pump and valve.Nozzle level evenly sprays material, finally drops on inner tank wall, slides along inwall, and gas contained in fruit juice is taken away by vacuum in the process.
Compared with prior art, the present invention has the following advantages:
One, the scope of application is wide: be applicable to by changing nozzle the degasification technique that many fruits plant even high-viscosity material;
Two, safe and reliable: cloth, degassed uniform and stable; Degassing time accurately and reliably;
Three, control accurately: all operations are all controlled automatically by PLC, ensure that degassing pressure is accurate, Liquid level is accurate;
Four, be easy to clean: the purging system being configured with two spray head ensures that equipment is without corner or spot as yet untouched by a clean-up campaign;
Five, be convenient to observational record: PLC records service data automatically, tank body is provided with visual form, is convenient to observe.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of nozzle in the present invention.
In figure, 1 is tank body, and 2 is manhole, 3 is glass vision panel, and 4 is the first pressure vacuum gauge, and 5 is CIP feed pipe, 6 is vacuum exhaust pipe, and 7 is CIP spray head, and 8 is nozzle, 9 is pressure difference transmitter, and 10 is CIP return duct, and 11 is discharging pump, 12 is backflow check valve, and 13 is return valve, and 14 is vacuum pressure control valve, 15 is the second pressure vacuum gauge, 16 is vacuum pump check valve, and 17 is vavuum pump drainpipe, and 18 is vavuum pump water inlet pipe, 19 is vavuum pump, 20 is return line, and 21 is frame, and 22 is drain valve, 23 is outlet valve, and 24 is joint.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment
A kind of Full-automatic fruit juice degasser, as shown in Figures 1 and 2, this degasser comprises tank body 1, feed arrangement, drawing mechanism and vacuum degasser, the outside of tank body 1 is provided with bottom and connects bottom tank body 1, the return line 20 of tank body 1 inside is stretched on top, one end that this return line 20 stretches into tank body 1 inside is provided with nozzle 8, return line 20 is provided with return valve 13, feed arrangement is connected on the return line 20 between return valve 13 and tank body 1 by backflow check valve 12, drawing mechanism is located at the lower end of return line 20, vacuum degasser comprises the vacuum exhaust pipe 6 be connected to above tank body 1 and the vavuum pump 19 be connected with vacuum exhaust pipe 6.This degasser also comprises CIP cleaning device, CIP cleaning device comprises CIP feed pipe 5, CIP spray head 7, CIP return duct 10 and CIP discharge nozzle, CIP feed pipe 5 is located at the top of tank body 1 and stretches in tank body 1, one end that this CIP feed pipe 5 stretches into tank body 1 is provided with CIP spray head 7, CIP return duct 10 is connected to bottom tank body 1 and between CIP feed pipe 5, and CIP discharge nozzle is located on CIP return duct 10.CIP spray head 7 is provided with two, and CIP spray head 7 is spherical.Tank body 1 sidewall is provided with manhole 2, and the top of tank body 1 is provided with glass vision panel 3 and the first pressure vacuum gauge 4, and the bottom of tank body 1 is provided with supporting leg, and this tank body 1 is fixed in frame 21 by supporting leg.Feed arrangement comprises feed pump and feed pipe, feed pump is connected with the backflow check valve 12 on return line 20 by feed pipe, drawing mechanism comprises discharging pump 11 and outlet valve 23, and discharging pump 11 is located at the below of return line 20, and outlet valve 23 is located on return line 20.This degasser also comprises control device, control device comprises PLC and pressure difference transmitter, pressure difference transmitter 9 is located on tank body 1, PLC and pressure difference transmitter 9 are connected, and the unlatching of this PLC programme-control vavuum pump 19, feed pump, discharging pump 11 and stopping, outlet valve 23 are opened and closedown with return valve 13.Pressure difference transmitter 9 is made up of upper and lower two pressure sensors, and these two pressure sensors detect the pressure in tank body 1, and data are passed to PLC.Vacuum degasser also comprises vavuum pump water inlet pipe 18, vavuum pump drainpipe 17, pressure vacuum gauge 15, vacuum pressure control valve 14 and vacuum pump check valve 16, vavuum pump water inlet pipe 18 is connected with vavuum pump 19 respectively with vavuum pump drainpipe 17, and pressure vacuum gauge 15, vacuum pressure control valve 14 and vacuum pump check valve 16 are all located on vacuum exhaust pipe 6.Nozzle 8 is by the replaceable end being connected to return line 20 of joint 24.Spray orifice on nozzle 8 is that horizontal direction is laid.
The present invention makes the gas produced in the air that contains in the liquid of the even ejection of nozzle 8 and other system by stable vacuum, accurately control liquid level, and control feed pump, discharging pump 11 and valve by two pressure sensors.Nozzle 8 horizontal homogeneous ejection material, finally drop on tank body 1 inwall, slide along inwall, gas contained in fruit juice is taken away by vacuum in the process.
When this degasser runs, first, equipment is set as manual mode, manual charging, when liquid level reaches and is enough to operational outfit, equipment is set to automatically, system cloud gray model starts, first vavuum pump 19 is opened, when vacuum pressure reaches setting (general setting-0.03MP), system opens discharging pump 11 and return valve 13 automatically, system is in recurrent state, when there is no charging signal and discharging desired signal, equipment keeps this state, when having desired signal and feed signal, equipment opens feed pump, material is through feeding pipe check valve 12 and enter tank interior by nozzle 8.When liquid level reaches the high liquid level of setting, open outlet valve 23, once when some signal deletions, system closes feed pump immediately, opens return valve 13, closes outlet valve 23.
Claims (9)
1. a Full-automatic fruit juice degasser, it is characterized in that, this degasser comprises tank body, feed arrangement, drawing mechanism and vacuum degasser, the outside of described tank body is provided with bottom and connects tank base, the return line of tank interior is stretched on top, one end that this return line stretches into tank interior is provided with nozzle, described return line is provided with return valve, described feed arrangement is connected on the return line between return valve and tank body by backflow check valve, described drawing mechanism is located at the lower end of return line, described vacuum degasser comprises the vacuum exhaust pipe be connected to above tank body and the vavuum pump be connected with vacuum exhaust pipe,
This degasser also comprises CIP cleaning device, described CIP cleaning device comprises CIP feed pipe, CIP spray head, CIP return duct and CIP discharge nozzle, described CIP feed pipe is located at the top of tank body and stretches in tank body, one end that this CIP feed pipe stretches into tank body is provided with CIP spray head, described CIP return duct is connected between tank base and CIP feed pipe, and described CIP discharge nozzle is located on CIP return duct.
2. a kind of Full-automatic fruit juice degasser according to claim 1, is characterized in that, described CIP spray head is provided with two, and described CIP spray head is spherical.
3. a kind of Full-automatic fruit juice degasser according to claim 1, it is characterized in that, described tank wall is provided with manhole, and the top of tank body is provided with glass vision panel and Pressure gauge, and the bottom of tank body is provided with supporting leg, and this tank body is fixed in frame by supporting leg.
4. a kind of Full-automatic fruit juice degasser according to claim 1, it is characterized in that, described feed arrangement comprises feed pump and feed pipe, feed pump is connected with the backflow check valve on return line by feed pipe, described drawing mechanism comprises discharging pump and outlet valve, described discharging pump is located at the below of return line, and described outlet valve is located on return line.
5. a kind of Full-automatic fruit juice degasser according to claim 4, it is characterized in that, this degasser also comprises control device, described control device comprises PLC and pressure difference transmitter, described pressure difference transmitter is located on tank body, described PLC and pressure difference transmitter are connected, the unlatching of this PLC programme-control vavuum pump, feed pump, discharging pump and stopping, the opening and closedown of outlet valve and return valve.
6. a kind of Full-automatic fruit juice degasser according to claim 5, is characterized in that, described pressure difference transmitter is made up of upper and lower two pressure sensors, and these two pressure sensors detect the pressure in tank body, and data are passed to PLC.
7. a kind of Full-automatic fruit juice degasser according to claim 1, it is characterized in that, described vacuum degasser also comprises vavuum pump water inlet pipe, vavuum pump drainpipe, pressure vacuum gauge, vacuum pressure control valve and check valve, described vavuum pump water inlet pipe is connected with vavuum pump respectively with vavuum pump drainpipe, and described pressure vacuum gauge, vacuum pressure control valve and check valve are all located on vacuum exhaust pipe.
8. a kind of Full-automatic fruit juice degasser according to claim 1, is characterized in that, the replaceable end being connected to return line of described nozzle.
9. a kind of Full-automatic fruit juice degasser according to claim 1, is characterized in that, the spray orifice on described nozzle is that horizontal direction is laid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210591115.3A CN103892400B (en) | 2012-12-29 | 2012-12-29 | A kind of Full-automatic fruit juice degasser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210591115.3A CN103892400B (en) | 2012-12-29 | 2012-12-29 | A kind of Full-automatic fruit juice degasser |
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| Publication Number | Publication Date |
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| CN103892400A CN103892400A (en) | 2014-07-02 |
| CN103892400B true CN103892400B (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210591115.3A Active CN103892400B (en) | 2012-12-29 | 2012-12-29 | A kind of Full-automatic fruit juice degasser |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104664542A (en) * | 2014-12-26 | 2015-06-03 | 合肥中辰轻工机械有限公司 | Secondary degassing device of mixer |
| CN104941258A (en) * | 2015-06-29 | 2015-09-30 | 江苏楷益智能科技有限公司 | Vacuum degasser with automatic liquor drainage function |
| CN104984691A (en) * | 2015-07-06 | 2015-10-21 | 邢宗田 | Vacuum pressure experiment system used for oil product production |
| CN106975244A (en) * | 2017-03-10 | 2017-07-25 | 洁翼流体技术（上海）有限公司 | A kind of degassing equipment in the production for milk beverage |
| CN107961564A (en) * | 2017-12-08 | 2018-04-27 | 安徽清华农业发展有限公司 | A kind of new beverage vacuum degassing machine |
| CN108402378A (en) * | 2018-04-18 | 2018-08-17 | 德清秋水果汁有限公司 | A kind of fruit juice degasser |
| CN110367428B (en) * | 2019-08-26 | 2024-01-26 | 西南大学 | Ultrasonic vacuum synchronous degassing and nitrogen charging device, orange juice processing method and filling line |
| CN110771779A (en) * | 2019-11-28 | 2020-02-11 | 河北养元智汇饮品股份有限公司 | Walnut kernel vacuum deastringent machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2060626U (en) * | 1990-03-05 | 1990-08-22 | 北京炼焦化学厂机电设备修理部 | Vacuum oxygen remove |
| CN2777541Y (en) * | 2005-02-02 | 2006-05-03 | 天大天发科技有限公司 | Vacuum degassing instrument |
| CN201658866U (en) * | 2010-03-22 | 2010-12-01 | 张杰强 | Vacuum desaeration machine |
| CN203136965U (en) * | 2012-12-29 | 2013-08-21 | 上海沃迪自动化装备股份有限公司 | Full-automatic fruit juice degasser |
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| CN103892400A (en) | 2014-07-02 |
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