CN103892400A - Full-automatic juice degasser - Google Patents

Full-automatic juice degasser Download PDF

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Publication number
CN103892400A
CN103892400A CN201210591115.3A CN201210591115A CN103892400A CN 103892400 A CN103892400 A CN 103892400A CN 201210591115 A CN201210591115 A CN 201210591115A CN 103892400 A CN103892400 A CN 103892400A
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cip
vacuum
return
tank
tank body
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CN201210591115.3A
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Chinese (zh)
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CN103892400B (en
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杨承静
李亚轩
褚卫平
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Shanghai Triowin Intelligent Machinery Co ltd
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Shanghai Aodi Automation Equipment Co Ltd
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
    • A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
    • A23L2/76—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by removal of gases

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Degasification And Air Bubble Elimination (AREA)

Abstract

本发明涉及一种全自动果汁脱气机，该脱气机包括罐体、进料装置、出料装置及真空脱气装置，罐体的外侧设有底端连接罐体底部、顶端伸入罐体内部的回流管路，该回流管路伸入罐体内部的一端设有喷嘴，回流管路上设有回流阀，进料装置通过回流单向阀连接在回流阀与罐体之间的回流管路上，出料装置设在回流管路的下端，真空脱气装置包括连接在罐体上方的真空抽气管及与真空抽气管连接的真空泵。与现有技术相比，本发明具有使用范围广、安全可靠、控制精确、易于清洗、便于观测记录等优点。

The invention relates to a full-automatic fruit juice degasser, which includes a tank body, a feeding device, a material discharging device and a vacuum degassing device. The outside of the tank body is provided with a bottom end connected to the bottom of the tank body and a top end extending into the tank body. There is a return line inside the tank, and the end of the return line extending into the tank is provided with a nozzle, and a return valve is provided on the return line, and the feeding device is connected to the return line between the return valve and the tank through the return check valve. On the road, the discharge device is arranged at the lower end of the return pipeline, and the vacuum degassing device includes a vacuum pump connected to the top of the tank body and a vacuum pump connected to the vacuum pipe. Compared with the prior art, the invention has the advantages of wide application range, safety and reliability, precise control, easy cleaning, convenient observation and recording, and the like.

Description

A kind of Full-automatic fruit juice degasser
Technical field
The present invention relates to a kind of fruit juice degassing equipment, especially relate to a kind of Full-automatic fruit juice degasser.
Background technology
At present, fruit juice adopts spray structure substantially with degasser, provide degassed pressure by water-ring vacuum pump, outlet is a centrifugal pump, and distribution control box control appliance operation, inhomogeneous, the degassed pressure transient of degassed time of degasser ubiquity of this structure, liquid level control inaccuracy, clean inconvenient, adopt simple liquid level control or artificial observation to control, be inconvenient to observe and the problem such as Data Collection.Cause final products to be difficult for accurately controlling, product quality is uneven, the inadequate uniform and smooth of mouthfeel and color and luster, under this kind equipment long-term work due to degassed not thoroughly evenly, may cause follow-up high-tension apparatus and pipeline to be hit, to wear and tear, and produce larger Supersonic, have a strong impact on system operation and device security.
Summary of the invention
Object of the present invention is exactly that the Full-automatic fruit juice degasser that a kind of scope of application is wide, safe and reliable, control accurately, be easy to clean, be convenient to observational record is provided in order to overcome the defect that above-mentioned prior art exists.
Object of the present invention can be achieved through the following technical solutions:
A kind of Full-automatic fruit juice degasser, this degasser comprises tank body, feed arrangement, drawing mechanism and vacuum degasser, the outside of described tank body is provided with bottom and connects tank base, the return line of tank interior is stretched on top, one end that this return line stretches into tank interior is provided with nozzle, described return line is provided with return valve, described feed arrangement is connected on the return line between return valve and tank body by backflow check valve, described drawing mechanism is located at the lower end of return line, described vacuum degasser comprises and is connected to the vacuum exhaust pipe of tank body top and the vavuum pump being connected with vacuum exhaust pipe.
This degasser also comprises CIP cleaning device, described CIP cleaning device comprises CIP feed pipe, CIP spray head, CIP return duct and CIP discharge nozzle, described CIP feed pipe is located at the top of tank body and stretches in tank body, one end that this CIP feed pipe stretches into tank body is provided with CIP spray head, described CIP return duct is connected between tank base and CIP feed pipe, and described CIP discharge nozzle is located on CIP return duct.
Described CIP spray head is provided with two, and described CIP spray head is spherical.
Described tank wall is provided with manhole, and the top of tank body is provided with glass vision panel and Pressure gauge, and the bottom of tank body is provided with supporting leg, and this tank body is fixed in frame by supporting leg.
Described feed arrangement comprises feed pump and feed pipe, feed pump is connected with the backflow check valve on return line by feed pipe, described drawing mechanism comprises discharging pump and outlet valve, and described discharging pump is located at the below of return line, and described outlet valve is located on return line.
This degasser also comprises control device, described control device comprises PLC controller and pressure difference transmitter, described pressure difference transmitter is located on tank body, described PLC controller and pressure difference transmitter are connected, the unlatching of this PLC director demon control vavuum pump, feed pump, discharging pump with stop, the opening and closing of outlet valve and return valve.
Described pressure difference transmitter is made up of upper and lower two pressure sensors, and these two pressure sensors detect the pressure in tank body, and data are passed to PLC controller.
Described vacuum degasser also comprises vavuum pump water inlet pipe, vavuum pump drainpipe, pressure vacuum gauge, vacuum pressure control valve and check valve, described vavuum pump water inlet pipe is connected with vavuum pump respectively with vavuum pump drainpipe, and described pressure vacuum gauge, vacuum pressure control valve and check valve are all located on vacuum exhaust pipe.
The replaceable end that is connected to return line of described nozzle.
Spray orifice on described nozzle is that horizontal direction is laid.
The gas producing in the air containing in the liquid that the present invention evenly sprays nozzle by stable vacuum and other system, accurately controls liquid level by two pressure sensors, and controls feed pump, discharging pump and valve.Nozzle level evenly sprays material, finally drops on inner tank wall, slides along inwall, and gas contained in fruit juice is taken away by vacuum in this process.
Compared with prior art, the present invention has the following advantages:
One, the scope of application is wide: can be applicable to many even degasification techniques of high-viscosity material of really planting by changing nozzle;
Two, safe and reliable: cloth, degassed uniform and stable; The degassed time accurately and reliably;
Three, control accurately: all operations are all controlled automatically by PLC controller, ensure that degassed pressure is accurate, liquid level control is accurate;
Four, be easy to clean: the purging system that disposes two spray heads ensures that equipment is without corner or spot as yet untouched by a clean-up campaign;
Five, be convenient to observational record: PLC controller records service data automatically, tank body is provided with visual form, is convenient to observe.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of nozzle in the present invention.
In figure, 1 is tank body, and 2 is manhole, 3 is glass vision panel, and 4 is the first pressure vacuum gauge, and 5 is CIP feed pipe, 6 is vacuum exhaust pipe, and 7 is CIP spray head, and 8 is nozzle, 9 is pressure difference transmitter, and 10 is CIP return duct, and 11 is discharging pump, 12 is backflow check valve, and 13 is return valve, and 14 is vacuum pressure control valve, 15 is the second pressure vacuum gauge, 16 is vacuum pump check valve, and 17 is vavuum pump drainpipe, and 18 is vavuum pump water inlet pipe, 19 is vavuum pump, 20 is return line, and 21 is frame, and 22 is drain valve, 23 is outlet valve, and 24 is joint.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment
A kind of Full-automatic fruit juice degasser, as shown in Figures 1 and 2, this degasser comprises tank body 1, feed arrangement, drawing mechanism and vacuum degasser, the outside of tank body 1 is provided with bottom and connects tank body 1 bottom, the return line 20 of tank body 1 inside is stretched on top, one end that this return line 20 stretches into tank body 1 inside is provided with nozzle 8, return line 20 is provided with return valve 13, feed arrangement is connected on the return line 20 between return valve 13 and tank body 1 by backflow check valve 12, drawing mechanism is located at the lower end of return line 20, vacuum degasser comprises the vavuum pump 19 that is connected to the vacuum exhaust pipe 6 of tank body 1 top and is connected with vacuum exhaust pipe 6.This degasser also comprises CIP cleaning device, CIP cleaning device comprises CIP feed pipe 5, CIP spray head 7, CIP return duct 10 and CIP discharge nozzle, CIP feed pipe 5 is located at the top of tank body 1 and stretches in tank body 1, one end that this CIP feed pipe 5 stretches into tank body 1 is provided with CIP spray head 7, CIP return duct 10 is connected between tank body 1 bottom and CIP feed pipe 5, and CIP discharge nozzle is located on CIP return duct 10.CIP spray head 7 is provided with two, and CIP spray head 7 is spherical.Tank body 1 sidewall is provided with manhole 2, and the top of tank body 1 is provided with glass vision panel 3 and the first pressure vacuum gauge 4, and the bottom of tank body 1 is provided with supporting leg, and this tank body 1 is fixed in frame 21 by supporting leg.Feed arrangement comprises feed pump and feed pipe, feed pump is connected with the backflow check valve 12 on return line 20 by feed pipe, drawing mechanism comprises discharging pump 11 and outlet valve 23, and discharging pump 11 is located at the below of return line 20, and outlet valve 23 is located on return line 20.This degasser also comprises control device, control device comprises PLC controller and pressure difference transmitter, pressure difference transmitter 9 is located on tank body 1, PLC controller and pressure difference transmitter 9 are connected, the unlatching of this PLC director demon control vavuum pump 19, feed pump, discharging pump 11 with stop, outlet valve 23 opening and closing with return valve 13.Pressure difference transmitter 9 is made up of upper and lower two pressure sensors, and these two pressure sensors detect the pressure in tank body 1, and data are passed to PLC controller.Vacuum degasser also comprises vavuum pump water inlet pipe 18, vavuum pump drainpipe 17, pressure vacuum gauge 15, vacuum pressure control valve 14 and vacuum pump check valve 16, vavuum pump water inlet pipe 18 is connected with vavuum pump 19 respectively with vavuum pump drainpipe 17, and pressure vacuum gauge 15, vacuum pressure control valve 14 and vacuum pump check valve 16 are all located on vacuum exhaust pipe 6.Nozzle 8 is by the replaceable end that is connected to return line 20 of joint 24.Spray orifice on nozzle 8 is that horizontal direction is laid.
The gas producing in the air containing in the liquid that the present invention evenly sprays nozzle 8 by stable vacuum and other system, accurately controls liquid level by two pressure sensors, and controls feed pump, discharging pump 11 and valve.Nozzle 8 levels evenly spray material, finally drop on tank body 1 inwall, slide along inwall, and gas contained in fruit juice is taken away by vacuum in this process.
When this degasser operation, first, equipment is set as to manual mode, manually charging, liquid level reaches while being enough to operational outfit, equipment is set to automatically, system operation starts, first open vavuum pump 19, in the time that vacuum pressure reaches setting (general setting-0.03MP), system is opened discharging pump 11 and return valve 13 automatically, system is in recurrent state, in the time there is no charging signal and discharging desired signal, equipment keeps this state, in the time having desired signal and feed signal, equipment is opened feed pump, material is through feeding pipe check valve 12 and enter tank interior by nozzle 8.In the time that liquid level reaches the high liquid level of setting, open outlet valve 23, once when some signal deletions, system is closed feed pump immediately, opens return valve 13, closes outlet valve 23.

Claims (10)

1.一种全自动果汁脱气机，其特征在于，该脱气机包括罐体、进料装置、出料装置及真空脱气装置，所述的罐体的外侧设有底端连接罐体底部、顶端伸入罐体内部的回流管路，该回流管路伸入罐体内部的一端设有喷嘴，所述的回流管路上设有回流阀，所述的进料装置通过回流单向阀连接在回流阀与罐体之间的回流管路上，所述的出料装置设在回流管路的下端，所述的真空脱气装置包括连接在罐体上方的真空抽气管及与真空抽气管连接的真空泵。1. A full-automatic fruit juice degasser, characterized in that the degasser comprises a tank, a feed device, a discharge device and a vacuum degasser, and the outside of the tank is provided with a bottom connection tank The bottom and the top extend into the return line inside the tank, and the end of the return line extending into the tank is provided with a nozzle, the return line is provided with a return valve, and the feeding device passes through the return check valve Connected on the return pipeline between the return valve and the tank body, the discharge device is arranged at the lower end of the return pipeline, and the vacuum degassing device includes a vacuum suction pipe connected above the tank body and a vacuum suction pipe Connected vacuum pump. 2.根据权利要求1所述的一种全自动果汁脱气机，其特征在于，该脱气机还包括CIP清洗装置，所述的CIP清洗装置包括CIP进料管、CIP喷淋头、CIP回流管及CIP出料管，所述的CIP进料管设在罐体的顶端并伸入罐体内，该CIP进料管伸入罐体的一端设有CIP喷淋头，所述的CIP回流管连接在罐体底部与CIP进料管之间，所述的CIP出料管设在CIP回流管上。2. A kind of full-automatic fruit juice degasser according to claim 1, it is characterized in that, this degasser also comprises CIP cleaning device, and described CIP cleaning device comprises CIP feed pipe, CIP spray head, CIP A return pipe and a CIP discharge pipe. The CIP feed pipe is set on the top of the tank and extends into the tank. The end of the CIP feed pipe extending into the tank is provided with a CIP spray head. The CIP reflux The pipe is connected between the tank bottom and the CIP feed pipe, and the CIP discharge pipe is arranged on the CIP return pipe. 3.根据权利要求2所述的一种全自动果汁脱气机，其特征在于，所述的CIP喷淋头设有两个，所述的CIP喷淋头为球状。3. A full-automatic fruit juice degasser according to claim 2, characterized in that there are two CIP spray heads, and the CIP spray heads are spherical. 4.根据权利要求1所述的一种全自动果汁脱气机，其特征在于，所述的罐体侧壁上设有人孔，罐体的顶部设有玻璃视窗及压力表，罐体的底部设有支腿，该罐体通过支腿固定在机架上。4. A kind of full-automatic fruit juice degasser according to claim 1, it is characterized in that, described tank body side wall is provided with manhole, the top of tank body is provided with glass window and pressure gauge, the bottom of tank body Outriggers are provided, and the tank body is fixed on the frame through the outriggers. 5.根据权利要求1所述的一种全自动果汁脱气机，其特征在于，所述的进料装置包括进料泵与进料管，进料泵通过进料管与回流管路上的回流单向阀连接，所述的出料装置包括出料泵及出料阀，所述的出料泵设在回流管路的下方，所述的出料阀设在回流管路上。5. A kind of full-automatic fruit juice degasser according to claim 1, it is characterized in that, described feed device comprises feed pump and feed pipe, and feed pump passes the reflux on the feed pipe and return pipeline. The one-way valve is connected, and the discharge device includes a discharge pump and a discharge valve. The discharge pump is arranged under the return pipeline, and the discharge valve is arranged on the return pipeline. 6.根据权利要求5所述的一种全自动果汁脱气机，其特征在于，该脱气机还包括控制装置，所述的控制装置包括PLC控制器与压差变送器，所述的压差变送器设在罐体上，所述的PLC控制器与压差变送器联动连接，该PLC控制器程序控制真空泵、进料泵、出料泵的开启与停止、出料阀与回流阀的打开与关闭。6. A kind of full-automatic fruit juice degasser according to claim 5, characterized in that, the degasser also includes a control device, and the control device includes a PLC controller and a differential pressure transmitter, and the The differential pressure transmitter is arranged on the tank body, and the PLC controller is linked with the differential pressure transmitter. The PLC controller program controls the opening and stopping of the vacuum pump, the feed pump, the discharge pump, the discharge valve and the discharge valve. Opening and closing of the return valve. 7.根据权利要求6所述的一种全自动果汁脱气机，其特征在于，所述的压差变送器由上下两个压力传感器组成，这两个压力传感器检测罐体内的压力，并将数据传递给PLC控制器。7. A kind of full-automatic fruit juice degasser according to claim 6, is characterized in that, described differential pressure transmitter is made up of two pressure sensors up and down, and these two pressure sensors detect the pressure in tank body, and Pass data to PLC controller. 8.根据权利要求1所述的一种全自动果汁脱气机，其特征在于，所述的真空脱气装置还包括真空泵进水管、真空泵排水管、真空压力表、真空压力控制阀及单向阀，所述的真空泵进水管与真空泵排水管分别与真空泵连接，所述的真空压力表、真空压力控制阀及单向阀均设在真空抽气管上。8. A kind of full-automatic fruit juice degasser according to claim 1, is characterized in that, described vacuum degasser also comprises vacuum pump inlet pipe, vacuum pump discharge pipe, vacuum pressure gauge, vacuum pressure control valve and one-way Valve, the vacuum pump inlet pipe and the vacuum pump drain pipe are respectively connected with the vacuum pump, and the vacuum pressure gauge, vacuum pressure control valve and one-way valve are all arranged on the vacuum exhaust pipe. 9.根据权利要求1所述的一种全自动果汁脱气机，其特征在于，所述的喷嘴可替换式连接在回流管路的端部。9. A full-automatic fruit juice degasser according to claim 1, characterized in that the nozzle is replaceably connected to the end of the return pipeline. 10.根据权利要求1所述的一种全自动果汁脱气机，其特征在于，所述的喷嘴上的喷孔为水平方向布设。10. A fully automatic fruit juice degasser according to claim 1, characterized in that the spray holes on the nozzles are arranged in a horizontal direction.
CN201210591115.3A 2012-12-29 2012-12-29 A kind of Full-automatic fruit juice degasser Active CN103892400B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104664542A (en) * 2014-12-26 2015-06-03 合肥中辰轻工机械有限公司 Secondary degassing device of mixer
CN104941258A (en) * 2015-06-29 2015-09-30 江苏楷益智能科技有限公司 Vacuum degasser with automatic liquor drainage function
CN104984691A (en) * 2015-07-06 2015-10-21 邢宗田 Vacuum pressure experiment system used for oil product production
CN106975244A (en) * 2017-03-10 2017-07-25 洁翼流体技术（上海）有限公司 A kind of degassing equipment in the production for milk beverage
CN107961564A (en) * 2017-12-08 2018-04-27 安徽清华农业发展有限公司 A kind of new beverage vacuum degassing machine
CN108402378A (en) * 2018-04-18 2018-08-17 德清秋水果汁有限公司 A kind of fruit juice degasser
CN110367428A (en) * 2019-08-26 2019-10-25 西南大学 The synchronous degassing nitrogen charging device of sonic vacuum and its orange juice processing method and canning line
CN110771779A (en) * 2019-11-28 2020-02-11 河北养元智汇饮品股份有限公司 Walnut kernel vacuum deastringent machine

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CN203136965U (en) * 2012-12-29 2013-08-21 上海沃迪自动化装备股份有限公司 Full-automatic fruit juice degasser

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104664542A (en) * 2014-12-26 2015-06-03 合肥中辰轻工机械有限公司 Secondary degassing device of mixer
CN104941258A (en) * 2015-06-29 2015-09-30 江苏楷益智能科技有限公司 Vacuum degasser with automatic liquor drainage function
CN104984691A (en) * 2015-07-06 2015-10-21 邢宗田 Vacuum pressure experiment system used for oil product production
CN106975244A (en) * 2017-03-10 2017-07-25 洁翼流体技术（上海）有限公司 A kind of degassing equipment in the production for milk beverage
CN107961564A (en) * 2017-12-08 2018-04-27 安徽清华农业发展有限公司 A kind of new beverage vacuum degassing machine
CN108402378A (en) * 2018-04-18 2018-08-17 德清秋水果汁有限公司 A kind of fruit juice degasser
CN110367428A (en) * 2019-08-26 2019-10-25 西南大学 The synchronous degassing nitrogen charging device of sonic vacuum and its orange juice processing method and canning line
CN110367428B (en) * 2019-08-26 2024-01-26 西南大学 Ultrasonic vacuum synchronous degassing and nitrogen filling device and its orange juice processing method and filling line
CN110771779A (en) * 2019-11-28 2020-02-11 河北养元智汇饮品股份有限公司 Walnut kernel vacuum deastringent machine

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