CN203136965U - Full-automatic fruit juice degasser - Google Patents

Full-automatic fruit juice degasser Download PDF

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Publication number
CN203136965U
CN203136965U CN 201220747314 CN201220747314U CN203136965U CN 203136965 U CN203136965 U CN 203136965U CN 201220747314 CN201220747314 CN 201220747314 CN 201220747314 U CN201220747314 U CN 201220747314U CN 203136965 U CN203136965 U CN 203136965U
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CN
China
Prior art keywords
cip
tank body
degasser
vacuum
fruit juice
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Withdrawn - After Issue
Application number
CN 201220747314
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Chinese (zh)
Inventor
杨承静
李亚轩
褚卫平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Aodi Automation Equipment Co Ltd
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Shanghai Aodi Automation Equipment Co Ltd
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Priority to CN 201220747314 priority Critical patent/CN203136965U/en
Application granted granted Critical
Publication of CN203136965U publication Critical patent/CN203136965U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model relates to a full-automatic fruit juice degasser. The degasser comprises a tank body, a feeding device, a discharging device and a vacuum degassing device, wherein the outer side of the tank body is provided with a return pipeline of which the bottom end is connected with the bottom of the tank body and the top end stretches into the tank body; one end of the return pipeline, stretches into the tank body, is provided with a nozzle; a return valve is arranged on the return pipeline; the feeding device is connected onto the return pipeline between the return valve and the tank body through a return one-way valve; the discharging device is arranged at the lower end of the return pipeline; and the vacuum degassing device comprises a vacuum exhaust pipe connected above the tank body and a vacuum pump connected with the vacuum exhaust pipe. Compared with the prior art, the full-automatic fruit juice degasser has the advantages of wide application range, high safety and reliability, accurate control, easiness for cleaning and convenience in observation and record.

Description

A kind of full-automatic fruit juice degasser
Technical field
The utility model relates to a kind of fruit juice degassing equipment, especially relates to a kind of full-automatic fruit juice degasser.
Background technology
At present, fruit juice adopts spray structure substantially with degasser, provide degassing pressure by water-ring vacuum pump, outlet is a centrifugal pump, and distribution control box control appliance operation, inhomogeneous, degassing pressure transient, liquid level control inaccuracy of the degasser ubiquity of this structure degassing time, clean inconvenient, adopt simple liquid level control or artificial observation control, be inconvenient to observe and problem such as data collection.Cause final products to be difficult for accurately control, product quality is uneven, the not enough uniform and smooth of mouthfeel and color and luster, not thoroughly even owing to outgasing under this kind equipment long-term work, may cause follow-up high-tension apparatus and pipeline to be hit, to wear and tear, and produce big Supersonic, have a strong impact on system's operation and device security.
The utility model content
The purpose of this utility model is exactly to provide the full-automatic fruit juice degasser that a kind of scope of application is wide, safe and reliable, control is accurate, be easy to clean, be convenient to observational record for the defective that overcomes above-mentioned prior art existence.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of full-automatic fruit juice degasser, this degasser comprises tank body, feed arrangement, drawing mechanism and vacuum degasser, the outside of described tank body is provided with the bottom and connects tank base, the return line of tank interior is stretched on the top, the end that this return line stretches into tank interior is provided with nozzle, described return line is provided with return valve, described feed arrangement is connected on the return line between return valve and the tank body by the backflow check valve, described drawing mechanism is located at the lower end of return line, and described vacuum degasser comprises the vacuum exhaust pipe that is connected the tank body top and the vavuum pump that is connected with vacuum exhaust pipe.
This degasser also comprises the CIP cleaning device, described CIP cleaning device comprises CIP feed pipe, CIP spray head, CIP return duct and CIP discharge nozzle, described CIP feed pipe is located at the top of tank body and stretches in the tank body, the end that this CIP feed pipe stretches into tank body is provided with the CIP spray head, described CIP return duct is connected between tank base and the CIP feed pipe, and described CIP discharge nozzle is located on the CIP return duct.
Described CIP spray head is provided with two, and described CIP spray head is spherical.
Described tank wall is provided with manhole, and the top of tank body is provided with glass vision panel and Pressure gauge, and the bottom of tank body is provided with supporting leg, and this tank body is fixed on the frame by supporting leg.
Described feed arrangement comprises feed pump and feed pipe, feed pump is connected with backflow check valve on the return line by feed pipe, described drawing mechanism comprises discharging pump and bleeder valve, and described discharging pump is located at the below of return line, and described bleeder valve is located on the return line.
This degasser also comprises control device, described control device comprises PLC controller and pressure difference transmitter, described pressure difference transmitter is located on the tank body, described PLC controller and pressure difference transmitter are connected, the unlatching of this PLC director demon control vavuum pump, feed pump, discharging pump with stop, the opening and closing of bleeder valve and return valve.
Described pressure difference transmitter is made up of two pressure sensors up and down, and these two pressure sensors detect the interior pressure of tank bodies, and data are passed to the PLC controller.
Described vacuum degasser also comprises vavuum pump water inlet pipe, vavuum pump drainpipe, pressure vacuum gauge, vacuum pressure control valve and check valve, described vavuum pump water inlet pipe is connected with vavuum pump respectively with the vavuum pump drainpipe, and described pressure vacuum gauge, vacuum pressure control valve and check valve all are located on the vacuum exhaust pipe.
The replaceable end that is connected return line of described nozzle.
Spray orifice on the described nozzle is that horizontal direction is laid.
The utility model makes the gas that produces in air that nozzle evenly contains in the liquid of ejection and the other system by stable vacuum, accurately controls liquid level by two pressure sensors, and control feed pump, discharging pump and valve.The nozzle level evenly sprays material, finally drops on inner tank wall, slides along inwall, and gas contained in the fruit juice is taken away by vacuum in this process.
Compared with prior art, the utlity model has following advantage:
One, the scope of application is wide: can be applicable to that many fruits are planted even the degasification technique of high-viscosity material by changing nozzle;
Two, safe and reliable: cloth, the degassing uniform and stable; The degassing time accurately and reliably;
Three, control is accurate: all operations are all controlled automatically by the PLC controller, guarantee that degassing pressure is accurate, liquid level control is accurate;
Four, be easy to clean: the purging system that disposes two spray heads guarantees that equipment does not have the corner or spot as yet untouched by a clean-up campaign;
Five, be convenient to observational record: the PLC controller records service data automatically, and tank body is provided with visual form, is convenient to observe.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is structure of nozzle schematic diagram in the utility model.
Among the figure, 1 is tank body, and 2 is manhole, 3 is glass vision panel, and 4 is first pressure vacuum gauge, and 5 is the CIP feed pipe, 6 is vacuum exhaust pipe, and 7 is the CIP spray head, and 8 is nozzle, 9 is pressure difference transmitter, and 10 is the CIP return duct, and 11 is discharging pump, 12 are the backflow check valve, and 13 is return valve, and 14 is the vacuum pressure control valve, 15 is second pressure vacuum gauge, 16 is the vavuum pump check valve, and 17 is the vavuum pump drainpipe, and 18 is the vavuum pump water inlet pipe, 19 is vavuum pump, 20 is return line, and 21 is frame, and 22 is drain valve, 23 is bleeder valve, and 24 is joint.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
Embodiment
A kind of full-automatic fruit juice degasser, as shown in Figures 1 and 2, this degasser comprises tank body 1, feed arrangement, drawing mechanism and vacuum degasser, the outside of tank body 1 is provided with the bottom and connects tank body 1 bottom, the return line 20 of tank body 1 inside is stretched on the top, the end that this return line 20 stretches into tank body 1 inside is provided with nozzle 8, return line 20 is provided with return valve 13, feed arrangement is connected on the return line 20 between return valve 13 and the tank body 1 by backflow check valve 12, drawing mechanism is located at the lower end of return line 20, and vacuum degasser comprises the vacuum exhaust pipe 6 that is connected tank body 1 top and the vavuum pump 19 that is connected with vacuum exhaust pipe 6.This degasser also comprises the CIP cleaning device, the CIP cleaning device comprises CIP feed pipe 5, CIP spray head 7, CIP return duct 10 and CIP discharge nozzle, CIP feed pipe 5 is located at the top of tank body 1 and stretches in the tank body 1, the end that this CIP feed pipe 5 stretches into tank body 1 is provided with CIP spray head 7, CIP return duct 10 is connected between tank body 1 bottom and the CIP feed pipe 5, and the CIP discharge nozzle is located on the CIP return duct 10.CIP spray head 7 is provided with two, and CIP spray head 7 is spherical.Tank body 1 sidewall is provided with manhole 2, and the top of tank body 1 is provided with glass vision panel 3 and first pressure vacuum gauge 4, and the bottom of tank body 1 is provided with supporting leg, and this tank body 1 is fixed on the frame 21 by supporting leg.Feed arrangement comprises feed pump and feed pipe, feed pump is connected with backflow check valve 12 on the return line 20 by feed pipe, drawing mechanism comprises discharging pump 11 and bleeder valve 23, and discharging pump 11 is located at the below of return line 20, and bleeder valve 23 is located on the return line 20.This degasser also comprises control device, control device comprises PLC controller and pressure difference transmitter, pressure difference transmitter 9 is located on the tank body 1, PLC controller and pressure difference transmitter 9 are connected, the unlatching of this PLC director demon control vavuum pump 19, feed pump, discharging pump 11 with stop, bleeder valve 23 opening and cutting out with return valve 13.Pressure difference transmitter 9 is made up of two pressure sensors up and down, and these two pressure sensors detect the interior pressure of tank bodies 1, and data are passed to the PLC controller.Vacuum degasser also comprises vavuum pump water inlet pipe 18, vavuum pump drainpipe 17, pressure vacuum gauge 15, vacuum pressure control valve 14 and vavuum pump check valve 16, vavuum pump water inlet pipe 18 is connected with vavuum pump 19 respectively with vavuum pump drainpipe 17, and pressure vacuum gauge 15, vacuum pressure control valve 14 and vavuum pump check valve 16 all are located on the vacuum exhaust pipe 6.Nozzle 8 is by the joint 24 replaceable ends that are connected return line 20.Spray orifice on the nozzle 8 is that horizontal direction is laid.
The utility model makes the gas that produces in air that nozzle 8 evenly contains in the liquid of ejection and the other system by stable vacuum, accurately controls liquid level by two pressure sensors, and control feed pump, discharging pump 11 and valve.Nozzle 8 levels evenly spray material, finally drop on tank body 1 inwall, slide along inwall, and gas contained in the fruit juice is taken away by vacuum in this process.
During this degasser operation, at first, be manual state with apparatus settings, manually charging, liquid level reaches when being enough to operational outfit, equipment is set to automatically, and vavuum pump 19 is at first opened in system's operation beginning, when vacuum pressure reaches setting (the general setting-0.03MP), system opens discharging pump 11 and return valve 13 automatically, and system is in recurrent state, when not having charging signal and discharging desired signal, equipment keeps this state, when desired signal and feed signal, equipment is opened feed pump, and material enters tank interior through feeding pipe check valve 12 and by nozzle 8.When liquid level reaches the high liquid level of setting, open bleeder valve 23, in case when some signal deletions, system closes feed pump immediately, opens return valve 13, closes bleeder valve 23.

Claims (8)

1. full-automatic fruit juice degasser, it is characterized in that, this degasser comprises tank body, feed arrangement, drawing mechanism and vacuum degasser, the outside of described tank body is provided with the bottom and connects tank base, the return line of tank interior is stretched on the top, the end that this return line stretches into tank interior is provided with nozzle, described return line is provided with return valve, described feed arrangement is connected on the return line between return valve and the tank body by the backflow check valve, described drawing mechanism is located at the lower end of return line, and described vacuum degasser comprises the vacuum exhaust pipe that is connected the tank body top and the vavuum pump that is connected with vacuum exhaust pipe.
2. a kind of full-automatic fruit juice degasser according to claim 1, it is characterized in that, this degasser also comprises the CIP cleaning device, described CIP cleaning device comprises CIP feed pipe, CIP spray head, CIP return duct and CIP discharge nozzle, described CIP feed pipe is located at the top of tank body and stretches in the tank body, the end that this CIP feed pipe stretches into tank body is provided with the CIP spray head, described CIP return duct is connected between tank base and the CIP feed pipe, and described CIP discharge nozzle is located on the CIP return duct.
3. a kind of full-automatic fruit juice degasser according to claim 2 is characterized in that described CIP spray head is provided with two, and described CIP spray head is spherical.
4. a kind of full-automatic fruit juice degasser according to claim 1 is characterized in that described tank wall is provided with manhole, and the top of tank body is provided with glass vision panel and Pressure gauge, and the bottom of tank body is provided with supporting leg, and this tank body is fixed on the frame by supporting leg.
5. a kind of full-automatic fruit juice degasser according to claim 1, it is characterized in that, described feed arrangement comprises feed pump and feed pipe, feed pump is connected with backflow check valve on the return line by feed pipe, described drawing mechanism comprises discharging pump and bleeder valve, described discharging pump is located at the below of return line, and described bleeder valve is located on the return line.
6. a kind of full-automatic fruit juice degasser according to claim 1, it is characterized in that, described vacuum degasser also comprises vavuum pump water inlet pipe, vavuum pump drainpipe, pressure vacuum gauge, vacuum pressure control valve and check valve, described vavuum pump water inlet pipe is connected with vavuum pump respectively with the vavuum pump drainpipe, and described pressure vacuum gauge, vacuum pressure control valve and check valve all are located on the vacuum exhaust pipe.
7. a kind of full-automatic fruit juice degasser according to claim 1 is characterized in that, the replaceable end that is connected return line of described nozzle.
8. a kind of full-automatic fruit juice degasser according to claim 1 is characterized in that, the spray orifice on the described nozzle is that horizontal direction is laid.
CN 201220747314 2012-12-29 2012-12-29 Full-automatic fruit juice degasser Withdrawn - After Issue CN203136965U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220747314 CN203136965U (en) 2012-12-29 2012-12-29 Full-automatic fruit juice degasser

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220747314 CN203136965U (en) 2012-12-29 2012-12-29 Full-automatic fruit juice degasser

Publications (1)

Publication Number Publication Date
CN203136965U true CN203136965U (en) 2013-08-21

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Application Number Title Priority Date Filing Date
CN 201220747314 Withdrawn - After Issue CN203136965U (en) 2012-12-29 2012-12-29 Full-automatic fruit juice degasser

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103892400A (en) * 2012-12-29 2014-07-02 上海沃迪自动化装备股份有限公司 Full-automatic juice degasser
CN111228860A (en) * 2020-01-06 2020-06-05 上海玄森实业有限公司 Centrifugal vacuum degasser for continuous production

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103892400A (en) * 2012-12-29 2014-07-02 上海沃迪自动化装备股份有限公司 Full-automatic juice degasser
CN111228860A (en) * 2020-01-06 2020-06-05 上海玄森实业有限公司 Centrifugal vacuum degasser for continuous production

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20130821

Effective date of abandoning: 20150812

RGAV Abandon patent right to avoid regrant