CN103881481B - There is coating and the production method thereof of composite material resin circular fiber power - Google Patents

There is coating and the production method thereof of composite material resin circular fiber power Download PDF

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Publication number
CN103881481B
CN103881481B CN201410143465.2A CN201410143465A CN103881481B CN 103881481 B CN103881481 B CN 103881481B CN 201410143465 A CN201410143465 A CN 201410143465A CN 103881481 B CN103881481 B CN 103881481B
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China
Prior art keywords
circular fiber
fiber power
resin circular
coating
filler
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Expired - Fee Related
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CN201410143465.2A
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CN103881481A (en
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严志龙
顾永伯
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Abstract

The present invention discloses a kind of coating with composite material resin circular fiber power, described coating is made up of paint vehicle, filler, pigment, solvent, auxiliary agent and water, it is characterized in that described filler is resin circular fiber power, the pulverizing material of described resin circular fiber power derives from the waste electron wiring board of not band components and parts and mixes in corner material is wherein 20%~40% as the weight percent that the described resin circular fiber power of filler accounts for described coating composition. It is an advantage of the invention that, the solid resin circular fiber power that can waste electron wiring board, scrap stock be produced carries out recycling, by resin circular fiber power is used as the filler in coating article, the effect increasing strength of coating and cracking resistance line can be played, and the tensile strength of paint film can be improved.

Description

There is coating and the production method thereof of composite material resin circular fiber power
Technical field
The present invention relates to coating article and process class thereof, it is specifically related to a kind of coating and the production method thereof with composite material resin circular fiber power.
Background technology
The problem of environmental pollution that current China is caused by waste electric products is on the rise, particularly waste electron wiring board is after being recycled the metals such as metallic copper by pulverizing, remaining resin circular fiber pruinescence abandons arbitrarily, so far, except being used as the auxiliary material of brickmaking or glass molding product on a small quantity, actual treatment and utilization is not mostly obtained. Therefore, a large amount of waste electron wiring boards (comprising secondary, the waste copperclad plate in IT industry production process and scrap stock thereof) that growing national electronic information industry produces thereupon are paid attention to by environmental protection circle insider always, and the secondary pollution problem that a large amount of waste resin circular fiber power wherein occurred causes just is impelling green technology personnel's strengthening research to solve.
Summary of the invention
It is an object of the invention to according to above-mentioned the deficiencies in the prior art part, a kind of coating and the production method thereof with composite material resin circular fiber power are provided, the resin circular fiber power replacement customary filler mixed and expect in the waste electron wiring board that this coating derives from not band components and parts by adopting and corner thereof, while improving the resistance to acids and bases of coating article, resistance to deterioration, cracking resistance, make full use of waste resin circular fiber power, reduce the cost of coating article.
The object of the invention realizes completing by following technical scheme:
A kind of coating with composite material resin circular fiber power, described coating is made up of paint vehicle, filler, pigment, solvent, auxiliary agent and water, it is characterized in that described filler is resin circular fiber power, the pulverizing material of described resin circular fiber power derives from the waste electron wiring board of not band components and parts and mixes in corner material is wherein 20%~40% as the weight percent that the described resin circular fiber power of filler accounts for described coating composition.
The granularity of described resin circular fiber power is not less than 80 orders.
The granularity of described resin circular fiber power is 80-100 order.
It is 30%~45% that described paint vehicle accounts for the weight percent of described coating article.
A kind of production method relating to the above-mentioned coating with composite material resin circular fiber power, it is characterised in that described production method at least comprises the steps:
(1) being pulverized by the waste electron wiring board of not band components and parts, be crushed to granularity and be not less than 80 object pellets, by described pellet through air and electrostatic separation, extract metallic copper fine powder, residue pellet is resin circular fiber power;
(2) a certain proportion of described resin circular fiber power and paint vehicle, solvent, auxiliary agent and water are inserted ball mill or sand mill carries out mixing and grinding distribution, make grinding mill base;
(3) described grinding mill base is inputted paint mixing tank and carry out paint by pigment and water, obtain described coating after filtering.
Obtain after described resin circular fiber power through air and electrostatic separation, described resin circular fiber power is dried, and control its water ratio and be not more than 2%.
It is an advantage of the invention that, by being used as the filler in coating by resin circular fiber power, one is that the resin circular fiber power in coating can play the effect increasing strength of coating and cracking resistance line, and can improve the tensile strength of paint film for construction timber provides resource; Two be achieve growing national electronic industry is produced thereupon a large amount of waste electron wiring boards, scrap stock are after Footwall drift resource; the solid resin circular fiber power produced obtains resource recovery comprehensive utilization; also for the technology barrier in application cleared away by a large amount of process waste electron wiring board and scrap stock; the regeneration of this resource; both facilitate recycling economy development, protect again environment.
Accompanying drawing explanation
Fig. 1 is the extracting method schematic diagram of resin circular fiber power in the present invention;
Fig. 2 is the production technological process of coating in the present invention;
Fig. 3 is the production technological process of exterior latex paint in the present invention.
Embodiment
The feature of the present invention and other correlated characteristic are described in further detail by embodiment below in conjunction with accompanying drawing, so that the understanding of technician of the same trade:
What following examples related to is the coating with composite material resin circular fiber power, the component of this coating is paint vehicle, filler, pigment, solvent, auxiliary agent and water, wherein filler adopts resin circular fiber power, the weight percent of above-mentioned each component is: the content of paint vehicle is 30%~45%, the content of filler (resin circular fiber power) is 20%~40%(preferable range is 25%-35%), the content ratio of pigment, solvent, auxiliary agent is determined according to coating applications, and foot portions is not supplied by water.
Paint vehicle is the important component in coating, determines the selected of paint vehicle according to different coating article.
Filler component in coating is except can increasing the volume of goods in coating, filling effect can also be played and reduce the effect of coating cost, at present, the filler (also known as pigment extender) comparatively commonly used at coating mainly contains natural pigment extender and synthetic pigment extender two kinds, as shown in table 1 below, these conventional fillers are very limited for the lifting of coating property, and cost is higher.
Table 1
Classes of compounds Natural pigment extender Synthesis pigment extender
Oxide compound and oxyhydroxide Aluminum oxide, magnesium oxide etc. Aluminium hydroxide, magnesium hydroxide
Silicon-dioxide and silicate Quartz sand, diatomite, talcum powder, kaolin, mica etc. Calcined silica, precipitated silica, ca aluminosilicate etc.
Carbonate Calcite, chalk, rhombspar, wagnerite etc. Precipitated chalk etc.
Vitriol Barite, gypsum etc. Process white etc.
Other pigment extenders Dust cork, rock wool etc. Granulated glass sphere, glass fibre, polymer fiber etc.
And following examples have employed resin circular fiber power and carry out the conventional fillers in substitution tables 1, this resin circular fiber power filler is substantially the mixture of epoxy resin and glass fibre, so having the hydrophilicity of silicon oxide etc., as the filler composition of coating, this hydrophilicity is extremely important, because there being this characteristic in the production process of coating, filler just has the effect of well moistening, depolymerization, stabilization;Therefore, with composite material resin circular fiber power as filler, from making to storage, and final this serial procedures of film forming ensures that it is in good dispersion state all the time, and the coating of ratio conventional filler composition making has more erosion resistance and oxidation-resistance.
As shown in Figure 1, resin circular fiber power derives from Waste appliances, the method extracted is as follows: disassembled by waste household appliances, pick out waste electron wiring board wherein, useless time copperclad plate and scrap stock, by carrying out mill powder after its fragmentation, it is crushed to granularity and it is not less than 80 object pellets, afterwards by these pellets through air and electrostatic separation, extracting metallic copper fine powder, residue pellet is resin circular fiber power; The resin circular fiber power of gained being carried out fine powder broken, for guaranteeing the purity of resin circular fiber power, the resin circular fiber power after fine powder is broken, again through air and electrostatic separation, extracts metallic copper fine powder, and remaining is resin circular fiber power; The water ratio of resin circular fiber power is not more than 6%, make it again through drying facility, control its water ratio and it is less than 2%, then by screen cloth, resin circular fiber power is divided into-80 orders, 80-100 order ,-100 object pellets with wind-force machine, use to be respectively used to the filler as different coating article, such as waterproof paint, emulsion paint or building coating. The regeneration of this composite material resin circular fiber power solves current generally thinks that it can not be recycled and is therefore caused the serious problems of environmental pollution by arbitrarily abandoning both at home and abroad.
The production technological process being illustrated in figure 2 this coating article, specifically comprises the steps:
1) the resin circular fiber power pellet of desired particle size size (-80 orders, 80-100 order ,-100 orders) is chosen;
2) resin circular fiber power and a certain proportion of paint vehicle, solvent, auxiliary agent are inserted ball mill or sand mill carries out reinforced mixing, carry out coarse filtration afterwards, carry out grinding distribution again after coarse filtration and high-speed stirring mixes, make grinding mill base;
3) this grinding mill base Cemented filling or movable receptacle are transported two kinds of mode input paint mixing tanks and carries out paint by pigment and water, then after finly filtration, obtain coating article, finally carry out packing, check and putting in storage, complete whole technological process.
As previously mentioned, composite material resin circular fiber power is the complex body of epoxy resin and glass fibre, its physics and chemistry stable in properties, so as filler in coating article is produced, its advantage has be it to ph stability at three: one, not containing soluble substance, therefore do not damage the globality of coating, the infiltration of coating can not be caused and affect its barrier propterty; Two is that it has fiber and fibrous particle shape, therefore can play the effect increasing strength of coating and cracking resistance line, it is to increase the tensile strength of paint film; Three is it is the recycling of resource, as filler, it greatly increases the volume of coating, and the production cost reducing coating bigger therefrom, improves the economic target of enterprise.
Embodiment one: the coating article in the present embodiment is waterproof paint, is specially colored VAE waterproof paint, and its component is as shown in table 2 below:
Table 2
Component Consumption (mass fraction)
Vinyl acetate-ethylene copolymer emulsion (VAE emulsion) 600
Protective colloid 11
Wetting agent 1
Dispersion agent 0.9
Resin circular fiber power (-80 order) 180
Linking agent 14
Ammoniacal liquor In right amount
Coupling agent In right amount
Pigment In right amount
Water 184
Protective colloid is first dissolved completely with a certain amount of water, for subsequent use; Then add remaining water in a kettle., under stirring, add dispersion agent, after dissolving completely, add wetting agent, VAE emulsion, resin circular fiber power successively;After grinding (sand milling, ball milling), adding the protective colloid aqueous solution, regulate still liquid to be 7 to pH value with ammoniacal liquor, heating in water bath is to 45-50 DEG C; linking agent slowly drips in 0.5h, and insulation 1h, is down to room temperature; add pigment slurry, coupling agent, stir and tremble 0.5h, namely make colored VAE waterproof paint.
The viscosity (25 DEG C) of this colour VAE waterproof paint is 400-1000mpa s, and under 0.2mpa pressure, 30min is waterproof, and thermotolerance, low-temperature resistant flexile, splitting resistance, weather resistance are all excellent.
By adopting the colored VAE waterproof paint that composite material resin circular fiber power is filler in the present embodiment, with adopting, the polyurethane water-proof paint of conventional fillers compares, the performance comparison table for both as shown in table 3 below:
Table 3
Can know from table 3, adopt the colored VAE waterproof paint that composite material resin circular fiber power is filler, in tensile strength, breaking elongation, solids content and low wet flexibility, there is certain advantage, and cost is lower.
Embodiment two: the coating article in the present embodiment is solid paint for building construction, and its component is as shown in table 4 below:
Table 4
Component Consumption (mass fraction)
Polyvinyl alcohol 20-40
Calcium oxide 20-40
Talcum powder 40-60
Zinc sulfide white 40-60
Composite material resin circular fiber power (-100 order) 100
CMC 5-15
Ocean is blue In right amount
Whitening agent R In right amount
Solid material in above-mentioned formula is pulverized respectively, and crosses sieves more than 200 orders, then these materials are put into stirrer together with other materials, fully mix, then proceed to and pulverizer carries out pulverizing get product; Add different pigment as required, can be made into assorted coating. It is fast that solid paint for building construction has surface drying, and packaging, transport, feature easy to use are rising building coatings. In solid paint for building construction, add suitable quantity of water and stir, can brush or spray after fully mixed even.
By adopting the solid paint for building construction that composite material resin circular fiber power is filler in the present embodiment, with adopting, the synthetic resins exterior coating of conventional fillers compares, the performance comparison table for both as shown in table 5 below:
Table 5
Can know from table 5, adopt the solid paint for building construction that composite material resin circular fiber power is filler and there is certain advantage in coating, alkali resistance, abrasion resistance and artificial ageing resistance, and cost is lower.
Embodiment three: the coating article in the present embodiment is exterior latex paint, and its component is as shown in table 6 below:
Table 6
Component Consumption (mass fraction)
Benzene emulsion 18-20
Film coalescence aid 1.8
Carboxymethyl cellulose (containing fungusproof anti-corrosion agent) 13-16
Paper reinforcement fiber 3-5
Ground dolomite 20-25
Composite material resin circular fiber power (80-100 order) 20-25
Water Supply surplus
The technological process of production schematic diagram being illustrated in figure 3 in the present embodiment exterior latex paint, comprises the steps:
1) 2% cmc soln configuration: get 98 parts of water, slowly add 2 parts of carboxymethyl cellulose powder while stirring, preferably configuration in 1-2 days in advance. Adding fungusproof anti-corrosion agent, add-on is the 0.9% of carboxymethyl cellulose simultaneously;
2) the immersion dispersion of paper reinforcement fiber: to be soaked in advance and be uniformly dispersed;
3) reinforced order:
First water is put into high speed dispersor, add the cmc soln containing fungusproof anti-corrosion agent, film coalescence aid under the low speed successively, after mixing, composite material resin circular fiber power and ground dolomite sieve slowly are sieved in the whirlpool that impeller stirs, after adding, it is to increase wheel speed (wheel is about 1640m/min along linear velocity); For preventing rise in temperature too much, should stop stirring cooling; When stopping stirring, scrape the filler etc. that barrel limit adheres to, measure a scraping blade fineness at any time, when fineness is qualified namely disperse complete; After dispersion, add benzene emulsion and pH value regulator under the low speed gradually, then add other auxiliary agents, then water use regulation viscosity, discharging of sieving;It is to be noted that reinforced should scatter as far as possible, should avoiding local too much, impact mixes, and often kind of material to be stirred after dropping into, then drops into lower a kind of material.
The initial dry cracking resistance of this coating, cohesive strength, resistance to cold cycling, alkali resistance, shock-resistance etc. all meet the regulation of national standard " Multi wall architectural coatings ".

Claims (3)

1. one kind has the coating of composite material resin circular fiber power, described coating is by paint vehicle, filler, pigment, solvent, auxiliary agent and water composition, it is characterized in that described filler is composite material resin circular fiber power, the pulverizing material of described resin circular fiber power derives from the waste electron wiring board of not band components and parts and mixes in corner material, the production method of described coating at least comprises the steps: that the waste electron wiring board of not band components and parts is pulverized by (1), it is crushed to granularity and it is not less than 80 object pellets, by described pellet through air and electrostatic separation, extract metallic copper fine powder, residue pellet is described resin circular fiber power, (2) a certain proportion of described resin circular fiber power and paint vehicle, solvent, auxiliary agent and water are inserted ball mill or sand mill carries out mixing and grinding distribution, make grinding mill base, (3) described grinding mill base is inputted paint mixing tank and carry out paint by pigment and water, obtain described coating after filtering, the weight percent wherein accounting for described coating composition as the described resin circular fiber power of filler is 20%~40%, and it is 30%~45% that described paint vehicle accounts for the weight percent of described coating article.
2. a kind of coating with composite material resin circular fiber power according to claim 1, it is characterised in that the granularity of described resin circular fiber power is 80-100 order.
3. a kind of coating with composite material resin circular fiber power according to claim 1, it is characterised in that obtain after described resin circular fiber power through air and electrostatic separation, described resin circular fiber power is dried, and control its water ratio and be not more than 2%.
CN201410143465.2A 2014-04-11 2014-04-11 There is coating and the production method thereof of composite material resin circular fiber power Expired - Fee Related CN103881481B (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5242649A (en) * 1990-04-24 1993-09-07 Ube Industries, Ltd. Molded calcium silicate articles and method for producing same

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5242649A (en) * 1990-04-24 1993-09-07 Ube Industries, Ltd. Molded calcium silicate articles and method for producing same

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
"废弃线路板再资源化关键技术探讨";刘勇等;《材料研究与应用》;20081231;第2卷(第4期);第336-339页 *

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