Summary of the invention
In view of above-mentioned prior art situation, the present inventor has conducted intensive studies ordinary epoxy resin, develops the brand-new composition epoxy resin of a class, and it comprises epoxy resin, resol, solidifying agent and optional auxiliary agent.
The technical problem to be solved in the present invention is for above-mentioned deficiency of the prior art, and a kind of new composition epoxy resin is provided, and it has the mechanical propertys such as low organism volatility, high heat resistance and toughness, can be used for the industries such as electronics, printing, coating.
Composition epoxy resin provided by the invention, comprising:
A) epoxy resin of 20-90 % by weight;
B) resol of 1-40 % by weight;
C) solidifying agent of 1-20 % by weight; And
D) auxiliary agent of 0-40 % by weight.
Described epoxy resin is the mixture with following structural (I) and epoxy resin (II):
(II);
Wherein, R is H or CH
3, R1 is that cardanol removes phenol structure residue afterwards.
Wherein, the epoxy resin of formula (I) accounts for the 20-80% of epoxy resin gross weight, and the epoxy resin of formula (II) accounts for the 20-80% of epoxy resin gross weight.
In composition of the present invention, the amount of described epoxy resin can be 20-90 % by weight, preferably 20-70 % by weight, and particularly preferably 25-60 % by weight, even preferably 30-50 % by weight, based on the gross weight of composition.
Described resol can be any suitable resol, is preferably selected from phenol formaldehyde resin, phenol acetaldehyde resin, resorcinol formaldehyde resin, Resorcinol formaldehyde resin.Particularly preferably phenol formaldehyde resin.
Conventional resol is more commercial resol, and it can buy on market.As one of the present invention preferred embodiment, described resol can be prepared by following methods: 1., phenol and aldehyde 1: 0.5 in molar ratio~0.9 are added to reactor, then add an acidic catalyst, stir, be warming up to 70~100 ℃ simultaneously, and maintain 1~8 hour, make resol; 2., resol that 1. step is obtained distills processing, is less than 0.5wt% to phenol content; Step 1. described in an acidic catalyst be selected from one or more in hydrochloric acid, oxalic acid, phosphoric acid, sulfuric acid, ethyl sulfate, halogenosulfonic acid and Phenylsulfonic acid and alkyl substituent thereof.
In composition of the present invention, the amount of described resol can be 1-40 % by weight, preferably 2-30 % by weight, and particularly preferably 5-30 % by weight, even preferably 10-20 % by weight, based on the gross weight of composition.
Described solidifying agent can be the solidifying agent of any epoxy resin, for example amine, anhydrides and phenols or phenolic.For example, described amine curing agent is mphenylenediamine, Ursol D, m-xylene diamine, 4,4 '-diaminodiphenyl-methane or DDS; Described acid anhydride type curing agent is styrene-grafted maleic anhydride etc.
In composition of the present invention, the amount of described solidifying agent can be 1-25 % by weight, and preferably 1-20 % by weight, based on the gross weight of composition.
Described auxiliary agent can be any suitable material, for example, improve glass fibre, granulated glass sphere, calcium carbonate, carbon black, carbon nanotube, talcum, titanium dioxide, nano silicon of composition epoxy resin mechanical property etc.Auxiliary agent can also comprise curing catalyst, compatilizer, softening agent, silane coupling agent, releasing agent etc.
In composition of the present invention, the amount of described auxiliary agent can be 0-50 % by weight, and preferably 0-40 % by weight, based on the gross weight of composition.
The beneficial effect of the invention
The inventor through study hardly, is surprisingly found out that by combining specific epoxy resin, resol, solidifying agent and auxiliary agent, can makes composition have the mechanical propertys such as low organism volatility, high heat resistance and toughness.
The present invention has used special epoxy resin, and it contains formula (I) and formula (II) structure, is liquid at normal temperatures, can directly mix with other components, and not need to add solvent, and it has low organism volatility; Meanwhile, owing to having introduced resol in composition, strengthened significantly thermotolerance and the physical strength of composition epoxy resin.
Embodiment
Below in conjunction with embodiment, embodiment of the present invention are described in detail, but it will be appreciated by those skilled in the art that the following example is only for the present invention is described, and should not be considered as limiting scope of the present invention.In embodiment, unreceipted actual conditions person, carries out according to normal condition.
Preparation example 1
The diglycidylether of 80 weight part dihydroxyphenyl propanes is mixed under nitrogen atmosphere with 20 parts by weight of cardanol, and then heated mixt to 90 ℃, adds 400ppm ethyl triphenyl PA as catalyzer.Heated mixt to 170 ℃ keeping 3 hours subsequently, obtains epoxy resin A, the epoxy resin of the epoxy resin that it contains 55 % by weight formula (I) structures and 45 % by weight formula (II) structures subsequently.
Preparation example 2
The diglycidylether of 92 weight part dihydroxyphenyl propanes is mixed under nitrogen atmosphere with 8 parts by weight of cardanol, and then heated mixt to 90 ℃, adds 200ppm ethyl triphenyl PA as catalyzer.Heated mixt to 180 ℃ keeping 2 hours subsequently, obtains epoxy resin B, the epoxy resin of the epoxy resin that it contains 81 % by weight formula (I) structures and 19 % by weight formula (II) structures subsequently.
Preparation example 3
The diglycidylether of 65 weight part dihydroxyphenyl propanes is mixed under nitrogen atmosphere with 35 parts by weight of cardanol, and then heated mixt to 90 ℃, adds 300ppm ethyl triphenyl PA as catalyzer.Heated mixt to 180 ℃ keeping 3 hours subsequently, obtains epoxy resin C, the epoxy resin of the epoxy resin that it contains 20 % by weight formula (I) structures and 80 % by weight formula (II) structures subsequently.
Preparation example 4
The diglycidylether of 85 weight part Bisphenol F is mixed under nitrogen atmosphere with 15 parts by weight of cardanol, and then heated mixt to 90 ℃, adds 350ppm ethyl triphenyl PA as catalyzer.Heated mixt to 170 ℃ keeping 4 hours subsequently, obtains epoxy resin D, the epoxy resin of the epoxy resin that it contains 65 % by weight formula (I) structures and 35 % by weight formula (II) structures subsequently.
Epoxy resin prepared by above-mentioned preparation example 1-4 is liquid state, and solubilizing agent or only add a small amount of solvent not while mixing with other components, for example, add 10 parts by weight solvent, for example toluene in the above-mentioned epoxy resin of 90 weight part.Now, soltion viscosity is about 10000~12000cps in the time of 25 ℃, and conventional bisphenol A diglycidyl ether, the D.E.R. that for example Tao Shi produces
tM671-X75 is solid in the time of 25 ℃, 75 weight part D.E.R.
tM671-X75 is dissolved in the solution of 25 parts by weight of toluene, and its viscosity is about 14300cps in the time of 25 ℃.
Embodiment
Under nitrogen protection, in the four-hole bottle that has magnetic stirring apparatus, prolong, constant pressure funnel and thermometer, add epoxy resin.Then optional auxiliary agent is added wherein, stir.Add subsequently resol and solidifying agent, after stirring, obtain composition epoxy resin.If need solidifying product, heat temperature raising solidifies.
According to the formula of table 1, can obtain a series of compositions of the present invention.
Table 1
Owing to not using volatilizable organism, particularly solvent in embodiment 1-4, therefore it has low organism volatility; And in comparative example 1, comprising toluene, it remains in the finished product, so the organic volatile object height that the finished product contain is unfavorable to environment and the mankind.
Analyze the resistance toheat of the composition that embodiment 1-4 and comparative example 1-2 are obtained evaluates with thermogravimetic analysis (TGA) (TGA) and dynamic mechanically mechanical property (DMA): adopt 5% weightless temperature of TGA and the residual heavy sign resistance toheat of 900 ℃, adopt Tan (δ) peak value of DMA to characterize the second-order transition temperature of cured resin.The composition that embodiment 1-4 and comparative example 1-2 are obtained obtains fine and close casting matrix after within 6 hours, solidifying by 130 ℃ 2 hours+150 ℃ 2 hours+200 ℃ in electric heating convection oven.
The composition and the quartz fabric that embodiment 1-4 and comparative example 1-2 are obtained by mould pressing process are made matrix material, gained matrix material specification is 200mm × 200mm × 2mm, wherein the quartz fabric number of plies is 15 layers, resin content is about 30%, and condition of cure is 130 ℃/2h+150 ℃/6h+200 ℃/6h.Matrix material at room temperature tensile strength and elongation at break is listed in table 2, and resin composite materials has good mechanical property as can be seen here.
Table 2
As can be seen from Table 2, the composition of the embodiment 1-4 that contains epoxy resin and resol has better thermotolerance and better toughness, and does not contain thermotolerance and the poor toughness of the comparative example's 2 of resol composition; The thermotolerance of the composition of the embodiment 3 and 4 that in addition, contains auxiliary agent nano silicon is better.
Above-mentioned explanation only provides as illustrative embodiment of the present invention, and it is only example, should restrictively not explain.The art personnel understand that variation of the present invention is also included within the scope of claim.