CN103878864A - Upper end glue adding device of automatic edge sealing machine - Google Patents
Upper end glue adding device of automatic edge sealing machine Download PDFInfo
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- CN103878864A CN103878864A CN201410074136.7A CN201410074136A CN103878864A CN 103878864 A CN103878864 A CN 103878864A CN 201410074136 A CN201410074136 A CN 201410074136A CN 103878864 A CN103878864 A CN 103878864A
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Abstract
The invention discloses an upper end glue adding device of an automatic edge sealing machine. The upper end glue adding device comprises a glue adding and melting module and a gluing module mounted below the glue adding and melting module, the glue adding and melting module comprises a shell, a piston frame, a hopper and a piston, the shell is provided with a bin, the piston frame is arranged obliquely, the piston is driven by a pushing cylinder to move, a heating block is arranged at an output end of the piston frame, and the gluing module comprises a glue box, a glue door, a gluing roller and a rotating shaft. Split-type up-down design is adopted for glue melting, glue adding and gluing, so that volume of a glue melting box is reduced, hot melting glue time is effectively reduced, energy consumption cost is lowered, production time is increased, production and profit-making capability of a user is improved, hot melting glue is less prone to splitting decomposition and carbonization, product quality of the user is improved, and product competitiveness of the user is improved correspondingly; frequency glue adding is not needed, glue supply quantity is larger, gluing height is higher, the upper end glue adding device is suitable for larger plate thickness and high-speed edge sealing operation, and high-efficiency value is demonstrated.
Description
Technical field
The present invention relates to woodworking machinery art, refer in particular to a kind of automatic edger upper end and add adhesive dispenser.
Background technology
Edge sealing operation is one important procedure in plate fitment manufacture process, and the quality of sealing edge quality directly affects quality, price and the class of product.Can improve well the presentation quality of furniture by edge sealing, avoid the furniture damage of corner portion, overlay coating in transportation and use procedure to be started or peel off, can play the release of waterproof, sealing pernicious gas and reduce the effects such as distortion, and can also beautify furniture, pleasure mood simultaneously.The raw material that plate fitment manufacturing enterprise is used is mainly particieboard, medium-density plate and other wood-based plate, and selected edge band mainly contains PVC, polyester, melamine and batten etc.The edge band of different materials and specification uses different edge sealing equipment, the edge banding machine that at present furniture enterprise uses mainly contains two kinds of manual straight curve edge banding machine and Full-automatic linear edge bonding machines, manually the structure of edge banding machine is simpler, and it is installed, use and maintenance is relatively easy; And Full-automatic linear edge bonding machine is because complex structure, the accuracy of manufacture are high, expensive, in use easily there is such or such problem, therefore, installing, debug a Full-automatic linear edge bonding machine, is the important guarantee that makes its stable for extended periods of time duty and complete the operation of high-quality edge sealing.
The series of processes such as the edge sealing operation process of timber includes gluing, compresses, cuts band, slightly repaiies, refine, scraping, fluting and polishing, in the process of carrying out in these operations, need employing to add adhesive dispenser gluing is carried out in sheet material limit, it is all generally upwards to supply glue from lower end melten gel box that existing edge banding machine adds adhesive dispenser, and this structure exists following problem:
First, due to melten gel box underneath type and volume large, make the PUR time long, efficiency is low and energy consumption is high, the simultaneously easy cracking of PUR, carbonization, affect sealing edge quality, reduced product competitiveness; Secondly, add glue and adopt upper odd test, in the time that sheet metal thickness is thicker or carry out high speed edge sealing, easily occur the phenomenon for glue quantity not sufficient; Moreover, add glue frequent, safeguard, change glue case inconvenience, affect edge sealing operating efficiency.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose is to provide a kind of automatic edger upper end and adds adhesive dispenser, and it can effectively solve the existing adhesive dispenser that adds and have PUR time length, causes sealing edge quality and the affected problem of efficiency for shortcomings such as glue quantity not sufficients.
For achieving the above object, the present invention adopts following technical scheme:
A kind of automatic edger upper end adds adhesive dispenser, includes and adds glue melten gel module and be installed on the gluing module that adds glue melten gel module below;
This adds glue melten gel module and includes shell, piston frame, hopper and piston; This shell has feed bin, this piston frame inclining arranges, this hopper is communicated with between the bottom of feed bin and the entrance of piston frame, this piston is arranged in piston frame and is suitable with piston frame, and piston is by a pusher cylinder drive activity, and, the output of piston frame is provided with heat block, the inside of heat block and piston frame internal communication, be provided with first group of heating tube and temp.-sensing wire, and the outlet at bottom of heat block is provided with automatic switch valve on heat block;
This gluing module includes glue box, Jiao Men, glue spreader and rotating shaft; The top of this glue box is provided with glue-feeder, aforementioned automatic switch valve be positioned at glue-feeder directly over, the bottom of this glue box is provided with second group of heating tube, and is provided with gum outlet in the lower end side of glue box; This Jiao Men is arranged at gum outlet place, and this glue spreader is vertically arranged at the outside of Jiao Men, is provided with the 3rd heating tube in glue spreader; This rotating shaft is positioned at the below of glue spreader and is connected with glue spreader.
As a kind of preferred version, described glue box is funneling aluminium alloy glue box, and the top of this glue box is provided with for detecting glue position liquid level in glue box to control the position sensor of pusher cylinder operation.
As a kind of preferred version, described Jiao Men is rotating flat mode Jiao Men, and flat mode Jiao Men is two, and two flat mode Jiao Men are fitted to each other and open or shutoff gum outlet, and the top of two flat mode Jiao Men is provided with a handgrip.
As a kind of preferred version, described automatic switch valve includes valve body, spring and steel ball, and this valve body is installed on the outlet at bottom of heat block, and this spring and steel ball are all positioned at valve body, and the two ends of spring are butted on respectively between steel ball and the interior bottom of valve body.
As a kind of preferred version, described heat block is lattice-shaped heat block, and aforementioned first group of heating tube and temp.-sensing wire are all plugged on heat block.
As a kind of preferred version, described the 3rd heating tube and glue spreader coaxially arrange, and the gluing portion of glue spreader is just to gum outlet, and the gluing minister degree of glue spreader is more than or equal to the height of gum outlet, the 3rd heating tube is positioned at glue spreader, and the length of the 3rd heating tube is more than or equal to the length of glue spreader.
As a kind of preferred version, the upper surface of described rotating shaft is concaved with cavity, the sidewall of cavity is provided with the bar hole of vertical extension, in cavity, be provided with buffer spring, insert in this cavity the lower end of this glue spreader, the lower end of glue spreader is provided with draw-in groove, and a bayonet lock is through bar hole and draw-in groove, and this bayonet lock is butted on the upper end of buffer spring.
As a kind of preferred version, described in add glue melten gel module and be installed on edge banding machine by column, this gluing module is installed on edge banding machine by support component.
The present invention compared with prior art has obvious advantage and beneficial effect, particularly, and as shown from the above technical solution:
One, by melten gel being added to glue, the split type design up and down of gluing employing, dwindle the volume of melten gel box, effectively reduced the PUR time, reduce energy consumption cost, increased the production time, strengthened user and produced and profitability, PUR is difficult for cracking, carbonization, the quality that improves consumer products, correspondingly improves consumer products competitiveness, need not frequently add glue simultaneously, larger for glue amount, gluing height is higher, is suitable for larger sheet metal thickness and the operation of high speed edge sealing, has embodied efficient value.
Two, add glue melten gel module collecting bin, hopper, heat block, pusher cylinder in one, simple and compact for structure, colloidal sol is fast, will add glue melten gel module be simultaneously installed on edge banding machine by column, the space that the present invention is occupied is less, is beneficial to the installation of edge banding machine miscellaneous part.And glue box adopts readily removable structural mechanism, it is convenient to change.
Three,, by the 3rd heating tube is arranged in glue spreader, makes the heating of PUR and control more accurate, thereby improve the quality of gluing operation.
For more clearly setting forth architectural feature of the present invention and effect, below in conjunction with accompanying drawing and specific embodiment, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the three-dimensional diagram of assembling of the present invention's preferred embodiment;
Fig. 2 is the sectional view that adds glue melten gel module in the present invention's preferred embodiment;
Fig. 3 is the sectional view at A-A direction place in Fig. 2;
Fig. 4 is the sectional view of gluing module in the present invention's preferred embodiment;
Fig. 5 is the sectional view at B-B direction place in Fig. 4.
Accompanying drawing identifier declaration:
10, add glue melten gel module 11, shell
12, piston frame 13, hopper
14, piston 15, pusher cylinder
16, heat block 17, first group of heating tube
18, temp.-sensing wire 19, automatic switch valve
191, valve body 192, spring
193, steel ball 101, feed bin
20, gluing module 21, glue box
22, glue door 23, glue spreader
24, rotating shaft 25, second group of heating tube
26, position sensor 27, the 3rd heating tube
28, buffer spring 29, bayonet lock
201, glue-feeder 202, gum outlet
203, handgrip 204, cavity
205, bar hole 206, draw-in groove
30, column 40, support component.
The specific embodiment
Please refer to shown in Fig. 1 to Fig. 5, the concrete structure that it has demonstrated the present invention's preferred embodiment, includes and adds glue melten gel module 10 and be installed on the gluing module 20 that adds glue melten gel module 10 belows.
This adds glue melten gel module 10 and is installed on edge banding machine by column 30, and as shown in Figures 2 and 3, this adds glue melten gel module 10 and includes shell 11, piston frame 12, hopper 13 and piston 14, this shell 11 has feed bin 101, this piston frame 12 is obliquely installed, this hopper 13 is communicated with between the bottom of feed bin 101 and the entrance of piston frame 12, it is interior and suitable with piston frame 12 that this piston 14 is arranged at piston frame 12, piston 14 is by pusher cylinder 15 drive activities, and, the output of piston frame 12 is provided with heat block 16, the inside of heat block 16 and piston frame 12 internal communication, on heat block 16, be provided with first group of heating tube 17 and temp.-sensing wire 18, and the outlet at bottom of heat block 16 is provided with automatic switch valve 19, in the present embodiment, this automatic switch valve 19 includes valve body 191, spring 192 and steel ball 193, this valve body 191 is installed on the outlet at bottom of heat block 16, this spring 192 and steel ball 193 are all positioned at valve body 191, the two ends of spring 192 are butted on respectively between steel ball 193 and the interior bottom of valve body 191, under reset condition, this steel ball 193 blocks the bottom opening of heat block 16, when the melten gel of heat block 16 acts on steel ball 193 with certain pressure, spring 192 compressive deformations, make steel ball 193 movable downwards, thereby colloidal sol is flowed out downwards through valve body 191.And in the present embodiment, this heat block 16 is lattice-shaped heat block, aforementioned first group of heating tube 17 and temp.-sensing wire 18 are all plugged on heat block 16, so that by the particles Flashmelt entering in heat block 16.
This gluing module 20 is installed on edge banding machine by support component 40, and as shown in Figure 4 and Figure 5, this gluing module 20 includes glue box 21, glue door 22, glue spreader 23 and rotating shaft 24; The top of this glue box 21 is provided with glue-feeder 201, aforementioned automatic switch valve 19 be positioned at glue-feeder 201 directly over, the bottom of this glue box 21 is provided with second group of heating tube 25, and in the lower end side of glue box 21, be provided with gum outlet 202, and, in the present embodiment, this glue box 21 is funneling aluminium alloy glue box, and the top of this glue box 21 is provided with the position sensor 26 of working to control pusher cylinder 15 for detecting the interior melten gel liquid level of glue box 21; This glue door 22 is arranged at gum outlet 202 places, particularly, in the present embodiment, this glue door 22 is rotating flat mode Jiao Men, flat mode Jiao Men is two, two flat mode Jiao Men are fitted to each other and open or the top of shutoff gum outlet 202, two flat mode Jiao Men is provided with a handgrip 203, can realize opening or closing of glue door 22 by pulling handgrip 203; This glue spreader 23 is vertically arranged at the outside of glue door 22, in glue spreader 23, be provided with the 3rd heating tube 27, in the present embodiment, the 3rd heating tube 27 coaxially arranges with glue spreader 23, the gluing portion of glue spreader 23 is just to gum outlet 202, and the gluing minister degree of glue spreader 23 is more than or equal to the height of gum outlet 202, the 3rd heating tube 27 is positioned at glue spreader, and the length of the 3rd heating tube 27 is more than or equal to the length of glue spreader, so that glue spreader 23 is fully heated, effectively avoid the melten gel generation solidification phenomenon on glue spreader 23; This rotating shaft 24 is positioned at the below of glue spreader 23 and is connected with glue spreader 23, this rotating shaft 24 is driven and is rotated by external drive mechanism, thereby glue spreader 23 is rotated, in the present embodiment, the upper surface of this rotating shaft 24 is concaved with cavity 204, the sidewall of cavity 204 is provided with the bar hole 205 of vertical extension, in cavity 204, be provided with buffer spring 28, insert in this cavity 204 lower end of this glue spreader 23, the lower end of glue spreader 23 is provided with draw-in groove 206, one bayonet lock 29 is through bar hole 205 and draw-in groove 206, and this bayonet lock 29 is butted on the upper end of buffer spring 28.
The course of work that the present embodiment is described in detail in detail is as follows:
When work, first particles (being PUR raw material) is poured in feed bin 101, under Action of Gravity Field, particles enters in piston frame 12 by hopper 13, this pusher cylinder 15 starts and starts working under the control action of position sensor 26, promote piston 14 by pusher cylinder 15 movable back and forth, make particles constantly push heat block 16 inside, under the effect of first group of heating tube 17, the heated melting of particles forms melten gel, simultaneously, melten gel is opened automatic switch valve 19 under the squeezing action of piston 14, make melten gel flow out and enter in glue box 21 through glue-feeder 201, under the effect of second group of heating tube 25, melten gel keeps molten condition and is stored in glue box 21, in the time that position sensor 26 senses the melten gel arrival preset height of glue box 21, position sensor 26 is controlled pusher cylinder 15 and is quit work, thereby make to add glue melten gel module 10 and stop melten gel and plastic emitting, otherwise pusher cylinder 15 works on, until the melten gel in glue box 21 arrives default liquid level.When use, by pulling handgrip 203, glue door 22 is opened, melten gel flows out and is attached to the outer surface of glue spreader 23 from gum outlet 202, simultaneously, external drive mechanism drives rotating shaft 24 to rotate, and glue spreader 23 is rotated, thereby the melten gel on glue spreader 23 is coated on sheet material limit.
The present invention is as follows compared with adding adhesive dispenser with common lower end: aspect heating power, power of the present invention is 3.32kW, and heat block power is 1.8kW, and melten gel box heating power is 1.52kW, and the power that common lower end adds adhesive dispenser is 3.08kW; Aspect the melten gel heat time, the present invention is 3s/ ℃, and common lower end adds mucilage binding and is set to about 6.7s/ ℃; Aspect gluing height, gluing height of the present invention is higher, is 0～80mm, is only 0～60mm and common lower end adds its gluing height of adhesive dispenser.
In addition, heat block 16 temperature controls of the present invention have high temperature and two kinds of patterns of low temperature, high temperature and low temperature differ approximately 40 ℃, reach and set after low temperature, pusher cylinder 15 starts plastic squeeze and adds glue, and in the time that glue box 21 melten gels reach the liquid level setting value of position sensor 26,15 plastic squeezes of pusher cylinder stop, heat block 16 reaches while setting high temperature, and first group of heating tube 17 stops heating.And gluing module 20 also has high temperature and two kinds of patterns of low temperature, high temperature and low temperature differ approximately 40 ℃, reach and set after low temperature, and Automatic-heating, reaches while setting high temperature, automatically stops heating; Under normal circumstances, glue spreader 23 starts more than setting low temperature, starts gluing work.
Design focal point of the present invention is: first, by melten gel being added to glue, the split type design up and down of gluing employing, dwindle the volume of melten gel box, effectively reduce the PUR time, reduce energy consumption cost, increase the production time, strengthened user and produced and profitability, PUR is difficult for cracking, carbonization, improves the quality of consumer products, correspondingly improve consumer products competitiveness, need not frequently add glue, larger for glue amount, gluing height is higher simultaneously, be suitable for more heavy-gauge sheeting thickness and the operation of high speed edge sealing, embodied efficient value.Secondly, add glue melten gel module collecting bin, hopper, heat block, pusher cylinder in one, simple and compact for structure, colloidal sol is fast, to add glue melten gel module by column simultaneously and be installed on edge banding machine, the space that the present invention is occupied is less, is beneficial to the installation of edge banding machine miscellaneous part.And glue box adopts readily removable structural mechanism, it is convenient to change.Moreover, by the 3rd heating tube is arranged in glue spreader, makes the heating of PUR and control more accurate, thereby improve the quality of gluing operation.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, therefore any trickle modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment all still belong in the scope of technical solution of the present invention.
Claims (8)
1. automatic edger upper end adds an adhesive dispenser, it is characterized in that: include and add glue melten gel module and be installed on the gluing module that adds glue melten gel module below;
This adds glue melten gel module and includes shell, piston frame, hopper and piston; This shell has feed bin, this piston frame inclining arranges, this hopper is communicated with between the bottom of feed bin and the entrance of piston frame, this piston is arranged in piston frame and is suitable with piston frame, and piston is by a pusher cylinder drive activity, and, the output of piston frame is provided with heat block, the inside of heat block and piston frame internal communication, be provided with first group of heating tube and temp.-sensing wire, and the outlet at bottom of heat block is provided with automatic switch valve on heat block;
This gluing module includes glue box, Jiao Men, glue spreader and rotating shaft; The top of this glue box is provided with glue-feeder, aforementioned automatic switch valve be positioned at glue-feeder directly over, the bottom of this glue box is provided with second group of heating tube, and is provided with gum outlet in the lower end side of glue box; This Jiao Men is arranged at gum outlet place, and this glue spreader is vertically arranged at the outside of Jiao Men, is provided with the 3rd heating tube in glue spreader; This rotating shaft is positioned at the below of glue spreader and is connected with glue spreader.
2. automatic edger according to claim 1 upper end adds adhesive dispenser, it is characterized in that: described glue box is funneling aluminium alloy glue box, and the top of this glue box is provided with for detecting glue position liquid level in glue box to control the position sensor of pusher cylinder operation.
3. automatic edger according to claim 1 upper end adds adhesive dispenser, it is characterized in that: described Jiao Men is rotating flat mode Jiao Men, flat mode Jiao Men is two, and two flat mode Jiao Men are fitted to each other and open or shutoff gum outlet, and the top of two flat mode Jiao Men is provided with a handgrip.
4. automatic edger according to claim 1 upper end adds adhesive dispenser, it is characterized in that: described automatic switch valve includes valve body, spring and steel ball, this valve body is installed on the outlet at bottom of heat block, this spring and steel ball are all positioned at valve body, and the two ends of spring are butted on respectively between steel ball and the interior bottom of valve body.
5. automatic edger according to claim 1 upper end adds adhesive dispenser, it is characterized in that: described heat block is lattice-shaped heat block, and aforementioned first group of heating tube and temp.-sensing wire are all plugged on heat block.
6. automatic edger according to claim 1 upper end adds adhesive dispenser, it is characterized in that: described the 3rd heating tube and glue spreader coaxially arrange, the gluing portion of glue spreader is just to gum outlet, and the gluing minister degree of glue spreader is more than or equal to the height of gum outlet, the 3rd heating tube is positioned at glue spreader, and the length of the 3rd heating tube is more than or equal to the length of glue spreader.
7. automatic edger according to claim 1 upper end adds adhesive dispenser, it is characterized in that: the upper surface of described rotating shaft is concaved with cavity, the sidewall of cavity is provided with the bar hole of vertical extension, in cavity, be provided with buffer spring, insert in this cavity the lower end of this glue spreader, the lower end of glue spreader is provided with draw-in groove, and a bayonet lock is through bar hole and draw-in groove, and this bayonet lock is butted on the upper end of buffer spring.
8. automatic edger according to claim 1 upper end adds adhesive dispenser, it is characterized in that: described in add glue melten gel module and be installed on edge banding machine by column, this gluing module is installed on edge banding machine by support component.
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| CN201410074136.7A CN103878864B (en) | 2014-03-03 | 2014-03-03 | Automatic edger upper end adds adhesive dispenser |
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| CN201410074136.7A CN103878864B (en) | 2014-03-03 | 2014-03-03 | Automatic edger upper end adds adhesive dispenser |
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| CN103878864B CN103878864B (en) | 2016-02-17 |
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Cited By (10)
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| CN104226548A (en) * | 2014-09-18 | 2014-12-24 | 东莞市华立实业股份有限公司 | Scrape coating machine for edge banding |
| CN104646237A (en) * | 2015-02-14 | 2015-05-27 | 芜湖嘉益机械设备有限公司 | Coating device |
| CN105291248A (en) * | 2015-11-13 | 2016-02-03 | 车国轮 | Gluing device of edge bonding machine |
| CN108246559A (en) * | 2018-04-03 | 2018-07-06 | 佛山市豪伟德机械有限公司 | A kind of glue spreading apparatus of sealing |
| CN109318319A (en) * | 2018-11-02 | 2019-02-12 | 东莞市同步自动化技术有限公司 | Edge banding machine and its squeegee apparatus |
| CN110774386A (en) * | 2019-10-18 | 2020-02-11 | 安徽忠盛新型装饰材料有限公司 | A rubber coating device for panel banding |
| CN112060244A (en) * | 2020-09-07 | 2020-12-11 | 林利 | Furniture woodworking plate gluing device and method |
| CN112090673A (en) * | 2019-06-18 | 2020-12-18 | 仕兴机械工业股份有限公司 | Edge bonding machine capable of conveniently disassembling and assembling gluing mechanism |
| CN112140276A (en) * | 2020-09-09 | 2020-12-29 | 林利 | Furniture woodworking plate gluing and edge covering equipment and method |
| CN113751282A (en) * | 2021-08-30 | 2021-12-07 | 江苏康迅数控装备科技有限公司 | Gluing device for upper-arranged melten gel for plate edge bonding machine |
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| CN109318319A (en) * | 2018-11-02 | 2019-02-12 | 东莞市同步自动化技术有限公司 | Edge banding machine and its squeegee apparatus |
| CN112090673A (en) * | 2019-06-18 | 2020-12-18 | 仕兴机械工业股份有限公司 | Edge bonding machine capable of conveniently disassembling and assembling gluing mechanism |
| CN110774386A (en) * | 2019-10-18 | 2020-02-11 | 安徽忠盛新型装饰材料有限公司 | A rubber coating device for panel banding |
| CN112060244A (en) * | 2020-09-07 | 2020-12-11 | 林利 | Furniture woodworking plate gluing device and method |
| CN112140276A (en) * | 2020-09-09 | 2020-12-29 | 林利 | Furniture woodworking plate gluing and edge covering equipment and method |
| CN113751282A (en) * | 2021-08-30 | 2021-12-07 | 江苏康迅数控装备科技有限公司 | Gluing device for upper-arranged melten gel for plate edge bonding machine |
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|---|---|
| CN103878864B (en) | 2016-02-17 |
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Address after: 523000, Dongguan, Guangdong province Houjie Town Science and Technology Industrial Park South Road Patentee after: Nam Hing equipment Limited by Share Ltd Address before: 523000, Guangdong City, Dongguan province Houjie Town, two Gang Industrial Zone, Dongguan City, South Hing furniture equipment manufacturing Limited by Share Ltd Patentee before: Nanxing Furniture Machinery & Equipment Co., Ltd. |