CN103878849A - Automatic feeding device of bamboo splints - Google Patents
Automatic feeding device of bamboo splints Download PDFInfo
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 375
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 375
- 241001330002 Bambuseae Species 0.000 title claims abstract description 375
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 375
- 239000011425 bamboo Substances 0.000 title claims abstract description 375
- 230000005540 biological transmission Effects 0.000 claims abstract description 154
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- 239000002023 wood Substances 0.000 claims description 6
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- 238000004519 manufacturing process Methods 0.000 abstract description 13
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- 238000005034 decoration Methods 0.000 description 3
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- 238000009408 flooring Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 239000011094 fiberboard Substances 0.000 description 1
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Abstract
本发明公开了一种竹片的自动进料设备,主要包括:竹片剖分收集装置、竹片单一导向槽、竹片多路传输变单路传输竹片导向槽装置、竹片传动止动装置、去竹节装置、竹片传动装置、竹片防误传动装置、传动装置主动轮轴万向连接装置、竹片多排传动控制变单向传动控制部分和设备台架。用于竹材加工中,圆竹剖分之后竹片被导向竹材加工机械的自动化运输,主要解决目前竹材加工中,备料阶段,单机设备生产下,产量小、效率低的问题,减少劳动力,提高备料效率,降低生产成本。
The invention discloses an automatic feeding device for bamboo chips, which mainly includes: a bamboo chip splitting and collecting device, a single guide groove for bamboo chips, a bamboo chip guide groove device for changing bamboo chips from multiple transmission to single transmission, and a bamboo chip transmission stop device, bamboo joint removal device, bamboo slice transmission device, bamboo slice anti-mistake transmission device, transmission device driving wheel shaft universal connection device, bamboo slice multi-row transmission control variable one-way transmission control part and equipment stand. It is used in bamboo processing. After the round bamboo is divided, the bamboo pieces are guided to the automatic transportation of bamboo processing machinery. It mainly solves the problems of small output and low efficiency in the current bamboo processing, material preparation stage, and single-machine production, reducing labor and improving material preparation. efficiency and reduce production costs.
Description
技术领域 technical field
本发明涉及竹片的自动进料设备,尤其涉及一种重组竹生产中疏解的自动进料设备,属于竹材加工机械制造领域。 The invention relates to automatic feeding equipment for bamboo slices, in particular to an automatic feeding equipment for decomposing in the production of recombined bamboo, which belongs to the field of bamboo processing machinery manufacturing.
背景技术 Background technique
我国对竹材人造板的研究始于20世纪70年代,目前已经成功开发的工业化产品有竹材胶合板、竹编胶合板、竹地板、竹材碎料板、装饰用竹材旋切单板、覆塑竹材水泥模板等。近5年,不断开发出竹材中密度纤维板、竹木复合板、重组竹等竹材人造板新品种。 my country's research on bamboo wood-based panels began in the 1970s. At present, the industrialized products that have been successfully developed include bamboo plywood, bamboo woven plywood, bamboo flooring, bamboo particle board, bamboo rotary-cut veneer for decoration, and plastic-coated bamboo cement formwork, etc. . In the past 5 years, new varieties of bamboo-based panels such as bamboo medium-density fiberboard, bamboo-wood composite panel, and recombined bamboo have been continuously developed.
重组竹是以竹束为构成单元,按顺纹组坯、经热压(或冷压)胶合而成的板材或方材的一种新型的人造板材,可广泛用于室内、户外地板、家具、装饰装潢材料、工程建筑用结构材、风电桨叶、集装箱底板用材等,也可以用于高耐候性室外用材。 Recombined bamboo is a new type of man-made board, which is a new type of man-made board made of bamboo bundles, which are formed according to the grain and glued by hot pressing (or cold pressing). It can be widely used in indoor and outdoor flooring, furniture, etc. , decoration and decoration materials, structural materials for engineering construction, wind power blades, container floor materials, etc., can also be used for high weather resistance outdoor materials.
目前重组竹的生产工艺中,进料工序需要人工操作,处于单机设备的生产状态,产量较小,效率低,人工多,没有走向自动化生产,是重组竹产能低下的主要原因,相关研究处于起步阶段。本发明主要目的是将备料阶段实现自动化,即圆竹剖分之后竹片被导向竹材加工机械的自动化运输,从而减少劳动力,提高备料效率,降低生产成本。 In the current production process of recombined bamboo, the feeding process needs to be manually operated, and it is in the production state of stand-alone equipment. The output is small, the efficiency is low, the labor is more, and the production has not been automated. This is the main reason for the low production capacity of recombined bamboo, and related research is in its infancy. stage. The main purpose of the present invention is to realize the automation of the material preparation stage, that is, after the round bamboo is dissected, the bamboo pieces are guided to the automatic transportation of the bamboo processing machinery, thereby reducing labor force, improving the material preparation efficiency, and reducing production costs.
发明内容 Contents of the invention
(一)要解决的技术问题 (1) Technical problems to be solved
本发明所要解决的技术问题是提供一种竹片的自动进料设备,属于一种人造板板材加工设备,能够满足竹材板方材制造和加工的性能要求,其主要功能是实现竹材剖分机和竹片加工设备连接的自动化,或应用于类似加工生产线的自动进料,能够提高效率、大幅减少加工过程中的人工数量并降低生产成本。 The technical problem to be solved by the present invention is to provide a kind of automatic feeding equipment for bamboo chips, which belongs to a kind of wood-based panel processing equipment, which can meet the performance requirements of bamboo board square material manufacturing and processing, and its main function is to realize bamboo splitting machine and The automation of the connection of bamboo chip processing equipment, or the automatic feeding of similar processing lines, can improve efficiency, greatly reduce the number of labor in the processing process and reduce production costs.
(二)技术方案 (2) Technical solution
为达到上述目的,本发明提供了一种竹片的自动进料设备,属于一种人造板板材加工设备,能够满足竹材板方材制造和加工的性能要求,本发明设备主要组成部分如下。 In order to achieve the above purpose, the present invention provides an automatic feeding equipment for bamboo chips, which belongs to a kind of wood-based panel processing equipment, which can meet the performance requirements of bamboo board square material manufacturing and processing. The main components of the equipment of the present invention are as follows.
竹片剖分收集装置,在竹片剖分装置末端增加喇叭口型导向槽,喇叭口型导向槽以适应剖分竹片能顺利进入导向槽。 The bamboo chip splitting collection device adds a bell-shaped guide groove at the end of the bamboo chip split device, and the bell-shaped guide groove is adapted to smoothly enter the guide groove for the split bamboo chips.
竹片单一导向槽,所述竹片导向槽用于剖分的竹片在导向槽内沿直线运动,所述导向槽的宽度以所传送竹片宽度的2倍为宜,也可适当大或小,所述导向槽的高度以所传送竹片宽度的1倍以内且大于竹片厚度1cm以上为宜,也可适当小于所传送竹片宽度,以防止竹片在所述导向槽内翻转。 The bamboo slices have a single guide groove, and the bamboo slice guide groove is used for the divided bamboo slices to move along a straight line in the guide groove. Small, the height of the guide groove should be within 1 time of the width of the bamboo slices to be transported and more than 1cm greater than the thickness of the bamboo slices, and it can also be appropriately smaller than the width of the bamboo slices to prevent the bamboo slices from turning over in the guide groove.
竹片变向导向槽,所述竹片导向槽用于剖分的竹片在导向槽内按设定的轨迹定向运动,使刚剖分的竹片处于环形分布变为水平分布状态,所述导向槽结构型式同上述导向槽的结构型式,所述竹片导向槽有水平变向和空间变向。 Bamboo chip direction change guide groove, the bamboo chip guide groove is used for the split bamboo chip to move in the guide groove according to the set track direction, so that the just split bamboo chip is in a circular distribution and becomes a horizontal distribution state. The structural type of the guide groove is the same as that of the above-mentioned guide groove, and the described bamboo slice guide groove has horizontal direction change and space change direction.
竹片传动止动装置,所述竹片传动止动装置用于在没有得到传送信号时阻止竹片传动的装置。竹片传动止动装置安装位置位于竹片多路传输变单路传输竹片传动装置的前端;竹片传动止动装置有2种方案;竹片传动止动装置方案1其特征在于:在竹片导向槽的上侧安装竹片止动弹片1个或多个成组并加装止动块;竹片传动止动装置方案2其特征在于:在竹片导向槽上安装竹片止动弹片1个或多个,并在竹片止动弹片上加装压缩弹簧以增加阻力。
The bamboo slice transmission stop device is used for preventing the bamboo slice transmission when the transmission signal is not obtained. The installation position of the bamboo slice transmission and stop device is located at the front end of the bamboo slice multi-channel transmission to the single-channel transmission bamboo slice transmission device; there are two schemes for the bamboo slice transmission and stop device; the
去竹节装置,所述去竹节装置用于去除竹片上的竹节。去竹节装置安装在竹片导向槽上,于竹片剖分装置之后;去竹节装置的刀片为平口刀,或是呈竹节状的弧形刀;去竹节装置的刀片安装角度与竹片的动输方向成垂直角度,或接近垂直角度;去竹节装置的刀片安装高度与竹片的厚度相适应,且高度可调。去竹节装置的刀片数量为1个,或者是多片刀片;所述多片刀片在安装时,采用前高后低的方式安装。 The slub removal device is used for removing slubs on the bamboo slices. The slub removal device is installed on the bamboo slice guide groove, behind the bamboo slice splitting device; the blade of the slub removal device is a flat knife or a bamboo-shaped arc knife; the blade installation angle of the slub removal device is the same as The dynamic conveying direction of the bamboo slices is at a vertical angle, or close to the vertical angle; the installation height of the blades of the slubbing device is adapted to the thickness of the bamboo slices, and the height is adjustable. The number of blades of the slubbing device is one, or multiple blades; when the multiple blades are installed, they are installed in a way that the front is high and the rear is low.
竹片传动装置,所述竹片传动装置用于传送竹片。 The bamboo chip transmission device is used for transmitting the bamboo chips.
所述竹片传动装置包括: Described bamboo chip transmission device comprises:
主动轮,所述主动轮用于传输竹片的动力来源,所述主动轮的轮外沿有粗糙结构的形式,所述粗糙结构的形式可以是棱角形,刀口形等不同形式,使起到增加与竹片摩擦力的作用。 Drive wheel, described drive wheel is used to transmit the power source of bamboo chip, and the wheel outer edge of described drive wheel has the form of rough structure, and the form of described rough structure can be different forms such as angular shape, knife-edge shape, makes play Increase the effect of friction with bamboo slices.
从动轮,所述从动轮没有动力来源,当控制系统控制从动轮下移时,所述从动轮和上述主动轮夹紧竹片,在摩擦力的作用下将竹片向前运输,所述从动轮外沿与上述主动轮的外沿粗糙结构的形式相同。 Driven wheel, the driven wheel has no power source, when the control system controls the driven wheel to move down, the driven wheel and the above-mentioned driving wheel clamp the bamboo slices, and the bamboo slices are transported forward under the action of friction, and the The form of the rough structure of the outer edge of the driving wheel is the same as that of the above-mentioned driving wheel.
可上下滑动从动轮轴,所述可上下滑动从动轮轴可以在上下滑动槽内上下滑动,可上下滑动从动轮轴上安装从动轮。 The driven wheel shaft can slide up and down, the driven wheel shaft can slide up and down in the up and down sliding groove, and the driven wheel can be installed on the driven wheel shaft that can slide up and down.
压缩弹簧,所述压缩弹簧用于控制可上下滑动从动轮轴向下滑动。 Compression spring, described compression spring is used for controlling the driven axle that can slide up and down to slide down.
弹簧固定轴,所述弹簧固定轴用于固定压缩弹簧,使上述压缩弹簧沿所述弹簧固定轴方向运动。、 A spring fixing shaft, the spring fixing shaft is used to fix the compression spring, so that the compression spring moves along the direction of the spring fixing shaft. ,
主动轮轴,所述主动轮轴用于固定上述主动轮。 The driving wheel shaft is used for fixing the above-mentioned driving wheel.
气缸体、气缸杆,所述气缸体、气缸杆为控制上述从动轮上下滑动的动力装置,所述气缸体固定于设备台架上,所述气缸杆前后运动时可控制上述从动轮上下滑动 Cylinder block, cylinder rod, described cylinder block, cylinder rod are the power device that controls above-mentioned driven wheel to slide up and down, described cylinder block is fixed on the equipment platform, when described cylinder rod moves back and forth, can control above-mentioned driven wheel to slide up and down
转动凸轮,所述转动凸轮与上述气缸杆的联接为活动联接,在上述气缸杆前后运动时所述转动凸轮会出现转动凸轮的最高点和最低点,出现转动凸轮的高点时推动上述从动轮向上移动,此时为控制竹片不被传动;出现转动凸轮的最低点时,此时为控制竹片被传动。 Rotating cam, the connection between the rotating cam and the above-mentioned cylinder rod is a movable connection, when the above-mentioned cylinder rod moves back and forth, the highest point and the lowest point of the rotating cam will appear on the rotating cam, and the above-mentioned driven wheel will be pushed when the high point of the rotating cam appears Move upwards, this moment is not driven for controlling bamboo chip;
可上下滑动块,所述可上下滑动块固定于可上下滑动从动轮轴的下方,是上述转动凸轮控制从动轮上下滑动的过渡部件,上述转动凸轮在所述可上下滑动块上滑动。 The up and down sliding block is fixed on the bottom of the driven wheel shaft which can slide up and down, and is the transition part for the above-mentioned rotating cam to control the sliding of the driven wheel up and down, and the above-mentioned rotating cam slides on the up and down sliding block.
转动凸轮轴,所述转动凸轮轴固定于设备台架上,所述转动凸轮轴上安装转动凸轮。 Rotating camshaft, described rotating camshaft is fixed on the equipment platform, and rotating cam is installed on described rotating camshaft.
传动装置主动轮轴万向连接,上述竹片传动装置多个布置在同一垂直平面,或水平多个并列布置时,传动装置主动轮轴万向连接将多个竹片传动装置的主动轮轴连接;所述主动轮轴之间采用万向联轴器连接;所述主动轮轴之间通过万向联轴器连接后根据竹片传动装置布置的位置可以成一定的角度,也可以成一条直线。 The driving wheel shaft of the transmission device is universally connected, and when a plurality of the above-mentioned bamboo slice transmission devices are arranged in the same vertical plane, or when multiple horizontal arrangements are arranged side by side, the drive wheel shaft of the transmission device is universally connected to connect the driving wheel shafts of the multiple bamboo slice transmission devices; The driving wheel shafts are connected by universal couplings; after the driving wheel shafts are connected by universal couplings, they can be arranged at a certain angle or in a straight line according to the arrangement of the bamboo transmission device.
竹片多路传输变单路传输竹片导向槽装置,所述竹片多路传输变单路传输竹片导向槽装置用于按传输信号依序将多路竹片传输变为单路动输。其主要特点是:将2-3条竹片单一导向槽同时并为1条导向槽;有更多条竹片单一导向槽时,多次将2-3条竹片单一导向槽同时并为1条导向槽,直至将竹片单一导向槽全部并为1条竹片导向槽。 Bamboo sheet multi-channel transmission variable single-channel transmission bamboo chip guide groove device, the bamboo chip multi-channel transmission variable single-channel transmission bamboo chip guide groove device is used to sequentially change multi-channel bamboo chip transmission into single-channel dynamic transmission according to the transmission signal . Its main features are: combine 2-3 single guide grooves of bamboo slices into one guide groove at the same time; when there are more single guide grooves of bamboo slices, combine 2-3 single guide grooves of bamboo slices into one guide groove at the same time Bar guide groove, until the single guide groove of bamboo slice is all merged into 1 bamboo slice guide groove.
竹片防误传动装置,所述竹片防误传动装置用于竹片在上述传动装置时没有接收到传动信号时确保竹片不被误传动。竹片防误传动装置安装在前述竹片导向槽下侧,位于竹片传动装置主动轮的前端;竹片防误传动装置主要部件是防误传动弹片,所述防误传动弹片要求有很好的弹性;所述防误传动弹片安装的高度,以保证竹片传动装置未接收竹片传输信号时竹片不与竹片传动装置的主动轮接触而被传输。 The bamboo chip anti-mistake transmission device is used to ensure that the bamboo chips are not mis-transmitted when the bamboo chip does not receive the transmission signal during the above-mentioned transmission device. The bamboo chip anti-error transmission device is installed on the lower side of the aforementioned bamboo chip guide groove, and is located at the front end of the driving wheel of the bamboo chip transmission device; the main component of the bamboo chip anti-error transmission device is the anti-error transmission shrapnel, which requires a The height of the installation of the anti-mis-transmission shrapnel is to ensure that the bamboo chip is not in contact with the driving wheel of the bamboo chip transmission device and is transmitted when the bamboo chip transmission device does not receive the bamboo chip transmission signal.
竹片多排传动控制变单向传动控制,所述竹片传动控制系统用于通过电器控制使竹片按设计的路线和顺序传动的控制系统。并轨导向槽的前端均装有竹片止动装置、竹片探测装置和竹片传动装置,竹片止动装置和竹片传动装置根据探测信号依序传输多路传输的竹片,使竹片的多排运输变为单路运输。 The multi-row transmission control of bamboo slices is changed into one-way transmission control, and the bamboo slice transmission control system is used to drive the bamboo slices according to the designed route and sequence through electrical control. The front end of the merge guide groove is equipped with a bamboo chip stopper, a bamboo chip detection device and a bamboo chip transmission device. The multi-row transport becomes single-lane transport.
设备台架,用于支撑设备的各个部件。设备台架用于固定权利要求1所述竹片剖分装置、竹片单一导向槽、竹片多路传输变单路传输竹片导向槽装置、竹片传动止动装置、去竹节装置、竹片传动装置、竹片防误传动装置、传动装置主动轮轴万向连接等部件。
The equipment stand is used to support the various parts of the equipment. The equipment stand is used to fix the bamboo slice splitting device described in
(三)有益效果 (3) Beneficial effects
本发明提供的一种竹片的自动进料设备可以在重组竹和竹材剖蔑等生产中的自动进料设备,本以发明的应用具有劳动强度小、操作简单、成本低、效率高等优点。 The automatic feeding equipment for bamboo slices provided by the invention can be used in the production of recombined bamboo and bamboo wood cutting, etc. The application of the invention has the advantages of low labor intensity, simple operation, low cost and high efficiency.
进一步的,本发明设计有可以将竹段剖分5-10片的竹片剖分传输的设计,可以适应不同直径的竹段剖分传输或适应剖分不同宽度竹片的自动传输,使本发明更具有实用性。 Further, the present invention is designed with the design that the bamboo slices that can be divided into 5-10 pieces can be split and transmitted, which can adapt to the automatic transmission of bamboo slices of different diameters or adapt to the automatic transmission of bamboo slices of different widths. Inventions are more practical.
附图说明 Description of drawings
图1为本发明实施设备的竹片单一导向槽示意图。1为竹片导向槽,2为竹片。 Fig. 1 is the single guide groove schematic diagram of the bamboo chip of implementing equipment of the present invention. 1 is a bamboo chip guide groove, and 2 is a bamboo chip. the
图2为本发明实施设备的竹片传动止动装置方案1。1为竹片导向槽,2为竹片,3为竹片止动弹片。
Fig. 2 is the
图3为本发明实施设备的竹片传动止动装置方案2。1为竹片导向槽,2为竹片,3为竹片导向弹片,4为竹片止动阻块。
Fig. 3 is
图4为本发明实施设备的竹片传动弹片式止动装置结构示意图。1为竹片导向槽,2为竹片,3为弹片紧固螺栓,4为竹片止动弹片。 Fig. 4 is a structural schematic diagram of the shrapnel-type stopping device for bamboo transmission of the equipment for implementing the present invention. 1 is a bamboo chip guide groove, 2 is a bamboo chip, 3 is a shrapnel fastening bolt, and 4 is a bamboo chip stop shrapnel.
图5为本发明实施设备的竹片传动弹簧压片式止动装置结构示意图。1为竹片导向槽,2为竹片,3为弹片紧固螺栓,4为竹片止动弹片,5为弹片压缩弹簧。 Fig. 5 is a schematic diagram of the structure of the bamboo drive spring pressing plate stopper of the device for implementing the present invention. 1 is a bamboo chip guide groove, 2 is a bamboo chip, 3 is a spring clip fastening bolt, 4 is a bamboo chip stop shrapnel, and 5 is a clip compression spring.
图6为本发明实施设备的去竹节装置。1为竹片导向槽,2为竹片,3为竹片导向弹片,4为竹片去节刀片。 Fig. 6 is the slub removal device of the implementation equipment of the present invention. 1 is a bamboo chip guide groove, 2 is a bamboo chip, 3 is a bamboo chip guide shrapnel, and 4 is a bamboo chip knurling blade.
图7为本发明实施设备的竹片处于未被传动状态的竹片传动装置示意图。1为弹簧固定轴,2为压缩弹簧,3为从动轮,4为可上下滑动从动轮轴,5为可上下滑动块,6为转动凸轮,7为转动凸轮轴,8为竹片,9气缸杆,10气缸体,11主动轮轴,12主动轮。 Fig. 7 is a schematic diagram of the transmission device for bamboo chips in the non-transmitted state of the device for implementing the present invention. 1 is a spring fixed shaft, 2 is a compression spring, 3 is a driven wheel, 4 is a driven wheel shaft that can slide up and down, 5 is a sliding block that can slide up and down, 6 is a rotating cam, 7 is a rotating camshaft, 8 is a bamboo piece, and 9 is a cylinder Rod, 10 cylinder blocks, 11 driving axles, 12 driving wheels.
图8为本发明实施设备的竹片处于被传动状态的竹片传动装置示意图。1为弹簧固定轴,2为压缩弹簧,3为从动轮,4为可上下滑动从动轮轴,5为可上下滑动块,6为转动凸轮,7为转动凸轮轴,8为竹片,9气缸杆,10气缸体,11主动轮轴,12主动轮。 Fig. 8 is a schematic diagram of a bamboo chip transmission device in which the bamboo chips of the device for implementing the present invention are in a driven state. 1 is a spring fixed shaft, 2 is a compression spring, 3 is a driven wheel, 4 is a driven wheel shaft that can slide up and down, 5 is a sliding block that can slide up and down, 6 is a rotating cam, 7 is a rotating camshaft, 8 is a bamboo piece, and 9 is a cylinder Rod, 10 cylinder blocks, 11 driving axles, 12 driving wheels.
图9为本发明实施设备的竹片防误传动装置示意图(竹片处于未被传动状态)。1为导向槽,2为竹片,3为防误传动弹片,4为从动轮,5为主动轮。 Fig. 9 is a schematic diagram of the bamboo chip anti-error transmission device of the equipment for implementing the present invention (the bamboo chip is in a non-transmitted state). 1 is a guide groove, 2 is a bamboo chip, 3 is an anti-misdrive shrapnel, 4 is a driven wheel, and 5 is a driving wheel.
图10为本发明实施设备的竹片防误传动装置示意图(竹片处于被传动状态)。1为导向槽,2为竹片,3为防误传动弹片,4为从动轮,5为主动轮。 Fig. 10 is a schematic diagram of the bamboo chip anti-error transmission device of the implementation equipment of the present invention (the bamboo chip is in the state of being driven). 1 is a guide groove, 2 is a bamboo chip, 3 is an anti-misdrive shrapnel, 4 is a driven wheel, and 5 is a driving wheel.
图11为本发明实施设备的竹片处于开始剖分状态横截面示意图。1为竹材剖分刀,2为原竹段。 Fig. 11 is a schematic cross-sectional view of the bamboo slices in the state of starting to dissect in the implementation equipment of the present invention. 1 is a bamboo splitting knife, and 2 is the original bamboo section.
图12为本发明实施设备的竹片处于未完全剖分状态横截面示意图。1为导向槽,2为竹片。 Fig. 12 is a schematic cross-sectional view of bamboo slices in an incompletely dissected state of the device for implementing the present invention. 1 is a guide groove, and 2 is a bamboo chip.
图13为本发明实施设备的竹片剖分结束期竹片传动装置横断面布置示意图。1为导向槽,2为竹片,3为竹片传动装置。 Fig. 13 is a schematic diagram of the cross-sectional layout of the bamboo slice transmission device at the end of the bamboo slice splitting of the equipment for implementing the present invention. 1 is a guide groove, 2 is a bamboo chip, and 3 is a bamboo chip transmission device.
图14为本发明实施设备的导向槽横截面布置示意图中导向槽从环形分布变为水平分布的前期状态。1为导向槽,2为竹片。 Fig. 14 is a schematic diagram of the cross-sectional layout of the guide grooves in the implementation equipment of the present invention, in which the guide grooves change from circular distribution to horizontal distribution in the early stage. 1 is a guide groove, and 2 is a bamboo chip.
图15为本发明实施设备的导向槽横截面布置示意图中导向槽从环形分布变为水平分布的中期状态。1为导向槽,2为竹片。 Fig. 15 is a schematic diagram of the cross-sectional layout of the guide grooves in the implementation equipment of the present invention, in the mid-term state of the guide grooves changing from circular distribution to horizontal distribution. 1 is a guide groove, and 2 is a bamboo chip.
图16为本发明实施设备的竹片传动装置横断面布置示意图中导向槽从环形分布变为水平分布的末期状态。1为导向槽,2为竹片,3为竹片传动装置。 Fig. 16 is a schematic diagram of the cross-sectional layout of the bamboo drive device of the implementation equipment of the present invention, in which the guide grooves change from circular distribution to horizontal distribution in the final stage. 1 is a guide groove, 2 is a bamboo chip, and 3 is a bamboo chip transmission device.
图17为本发明实施设备的导向槽横截面布置示意图中导向槽从环形分布变为水平分布的结束状态。1为导向槽,2为竹片。 Fig. 17 is a schematic diagram of the cross-sectional layout of the guide grooves in the implementation equipment of the present invention, in which the guide grooves change from circular distribution to horizontal distribution. 1 is a guide groove, and 2 is a bamboo chip.
图18为本发明实施设备的竹片多排变单排传动的传动装置横截面示意图。本图为导向槽从环形分布变为水平分布的结束状态。1为导向槽,2为竹片,3为竹片传动装置。 Fig. 18 is a schematic cross-sectional view of the transmission device of the multi-row to single-row transmission of the bamboo chip implementation equipment of the present invention. This figure shows the end state of guide grooves changing from annular distribution to horizontal distribution. 1 is a guide groove, 2 is a bamboo chip, and 3 is a bamboo chip transmission device.
图19为本发明实施设备的传动装置主动轮轴万向连接方式示意图(水平状态)。1为传动轴,2轴和万向联轴器的连接插销,3为万向联轴器,4为传动轮。 Fig. 19 is a schematic diagram (horizontal state) of the universal connection mode of the driving wheel shaft of the transmission device of the implementation equipment of the present invention. 1 is the transmission shaft, 2 shafts and the connecting pin of the universal coupling, 3 is the universal coupling, and 4 is the transmission wheel.
图20为本发明实施设备的传动装置主动轮轴万向连接方式示意图(角度状态)。1为传动轴,2为轴和万向联轴器的连接插销,3为万向联轴器;4为传动轮。 Fig. 20 is a schematic diagram (angular state) of the universal connection mode of the driving wheel shaft of the transmission device of the implementation equipment of the present invention. 1 is the transmission shaft, 2 is the connecting pin of the shaft and the universal coupling, 3 is the universal coupling; 4 is the transmission wheel.
图21为本发明实施设备的竹片变向导向槽布置俯视图。1为原竹段,2为剖分刀,3为去竹节装置,4为竹片导向槽,5为竹片传动装置,6为竹片传动止动装置,7为竹片探测装置,8为并轨竹片导向槽。 Fig. 21 is a top view of the layout of bamboo slices changing direction guide grooves in the implementation equipment of the present invention. 1 is the original bamboo section, 2 is the splitting knife, 3 is the bamboo joint removal device, 4 is the bamboo slice guide groove, 5 is the bamboo slice transmission device, 6 is the bamboo slice transmission stop device, 7 is the bamboo slice detection device, 8 It is a guide groove for parallel bamboo slices.
图22为图21的前半段放大图。1为原竹段,2为剖分刀,3为去竹节装置,4为竹片导向槽,5为竹片传动装置。 FIG. 22 is an enlarged view of the first half of FIG. 21 . 1 is the original bamboo section, 2 is the splitting knife, 3 is the device for removing bamboo joints, 4 is the bamboo chip guide groove, and 5 is the bamboo chip transmission device.
图23为图21的后半段放大图。4为竹片导向槽,6为竹片传动止动装置,7为竹片探测装置,8为并轨竹片导向槽。 FIG. 23 is an enlarged view of the second half of FIG. 21 . 4 is a bamboo slice guide groove, 6 is a bamboo slice transmission stop device, 7 is a bamboo slice detection device, and 8 is a bamboo slice guide groove for merging rails.
图24为本发明实施设备的竹片导向槽平面并轨示意图(方案1)。1为竹片,2为竹片导向槽,3为竹片传动装置,4为竹片并轨导向槽。 Fig. 24 is a schematic diagram of the planar alignment of the bamboo guide grooves of the equipment for implementing the present invention (Scheme 1). 1 is a bamboo slice, 2 is a bamboo slice guide groove, 3 is a bamboo slice transmission device, and 4 is a bamboo slice merge rail guide groove.
图25为本发明实施设备的竹片导向槽平面并轨示意图(方案2)。1为竹片导向槽,2为竹片,3为竹片传动装置,4为竹片并轨导向槽。 Fig. 25 is a schematic diagram of planar alignment of bamboo slice guide grooves in the implementation equipment of the present invention (Scheme 2). 1 is the bamboo slice guide groove, 2 is the bamboo slice, 3 is the bamboo slice transmission device, and 4 is the bamboo slice merge rail guide groove.
图26为本发明实施设备的并轨传动示意图。1为竹片,2为竹片探测器;3为竹片传动装置,4为竹片止动装制,5为竹片并轨导向槽。 Fig. 26 is a schematic diagram of the parallel drive of the implementation equipment of the present invention. 1 is a bamboo slice, 2 is a bamboo slice detector; 3 is a bamboo slice transmission device, 4 is a bamboo slice stopping device, and 5 is a bamboo slice merging guide groove.
具体实施方式 Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。 The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本发明的自动进料设备主要由竹片剖分收集装置、单一导向槽、竹片多路传输变单路传输竹片导向槽装置、竹片传动止动装置、去竹节装置、竹片传动装置、竹片防误传动装置、传动装置主动轮轴万向连接、竹片传动控制系统和设备台架组成。 The automatic feeding equipment of the present invention is mainly composed of a bamboo chip splitting and collecting device, a single guide groove, a bamboo chip multi-channel transmission into a single-way transmission bamboo chip guide groove device, a bamboo chip transmission stop device, a bamboo knot removal device, and a bamboo chip transmission It consists of a device, a bamboo chip anti-mistake transmission device, a universal connection of the driving wheel shaft of the transmission device, a bamboo chip transmission control system and an equipment stand.
如图11原竹段2在剖分机上经过剖分刀1时将竹段剖分成竹片,剖分刀可以根据不同的竹段和不同的要求设计成5-10片的剖分刀,即可以将原竹段剖分为5-10块竹片,本图为6片的剖分刀。
As shown in Fig. 11, when the
上述剖分竹片进入竹片单一导向槽如图1所示。 Above-mentioned split bamboo slice enters the single guide groove of bamboo slice as shown in Figure 1.
上述进入竹片单一导向槽的竹片经过去竹节装置,可以去竹片上的竹节,如图6、图21所示。 The above-mentioned bamboo slices entering the single guide groove of the bamboo slices can go through the bamboo joint removal device, and the bamboo joints on the bamboo slices can be removed, as shown in Figure 6 and Figure 21.
上述去节竹片经过传动装置继续向前传动竹片,如图7、图8、图13、图21所示。此时的竹片在空间分布为环形分布,如图12所示。 The above-mentioned knotted bamboo slices continue to drive the bamboo slices forward through the transmission device, as shown in Figure 7, Figure 8, Figure 13, and Figure 21. At this time, the bamboo slices are distributed in a ring in space, as shown in FIG. 12 .
上述竹片经过传动装置,竹片离开竹片剖分机,通过导向槽空间变向,逐步使竹片的空间环形分布变为水平分布,如图21、图14、图15、图16所示。根据导向槽的长度需在导向槽上加装竹片传动装置,二个传动装置的间距小于竹片长度,如图21、图6所示。 The above-mentioned bamboo slices pass through the transmission device, the bamboo slices leave the bamboo splitting machine, and the spatial circular distribution of the bamboo slices is gradually changed into a horizontal distribution through the space change of the guide groove, as shown in Figure 21, Figure 14, Figure 15, and Figure 16. According to the length of the guide groove, it is necessary to install a bamboo slice transmission device on the guide groove, and the distance between the two transmission devices is less than the length of the bamboo slice, as shown in Figure 21 and Figure 6.
上述竹片经过空间变向使竹片变为水平状态分布,再经过传动装置传动。如图21、图17、图18所示。 The above-mentioned bamboo chips are distributed in a horizontal state through spatial direction change, and then driven by a transmission device. As shown in Figure 21, Figure 17, and Figure 18.
上述水平排列竹片经过竹片并轨导向槽并轨,使竹片的多排运输变为单路运输,如图21、图24、图25、图26所示。所述并轨导向槽的前端均装有竹片止动装置、竹片探测装置和竹片传动装置,竹片止动装置和竹片传动装置根据探测信号依序传输多路传输的竹片,使竹片的多排运输变为单路运输,例如。 The above-mentioned horizontally arranged bamboo slices are merged through the bamboo slice merging guide grooves, so that the multi-row transportation of the bamboo slices becomes single-way transportation, as shown in Figure 21, Figure 24, Figure 25, and Figure 26. The front ends of the rail-merging guide grooves are all equipped with a bamboo chip stopper, a bamboo chip detection device and a bamboo chip transmission device, and the bamboo chip stopper device and the bamboo chip transmission device transmit the bamboo chips of multi-channel transmission in sequence according to the detection signal, so that The multi-row transportation of bamboo chips becomes one-way transportation, for example.
在图26中k1-k12y为竹片探测器,c1-c6为竹片传动装置,z1-z6为竹片止动装置,当k12没有探测到有竹片且k1探测到有竹片时,z1止动装置解除止动,c1传动装置处于传动竹片工作状态;当k1-k2均没有探测到有竹片且k3探测到有竹片时,z2止动装置解除止动,c2传动装置处于传动竹片工作状态;当k1-k4均没有探测到有竹片且k5探测到有竹片时,z3止动装置解除止动,c3传动装置处于传动竹片工作状态;当k1-k6均没有探测到有竹片且k7探测到有竹片时,z4止动装置解除止动,c4传动装置处于传动竹片工作状态;当k1-k8均没有探测到有竹片且k9探测到有竹片时,z5止动装置解除止动,c5传动装置处于传动竹片工作状态;当k1-k10均没有探测到有竹片且k11探测到有竹片时,z6止动装置解除止动,c6传动装置处于传动竹片工作状态;如此往复,即可实现使竹片的多排运输变为单路运输,另外根据导向槽的长度需在导向槽上加装竹片传动装置,二个传动装置的间距小于竹片长度,如图21、图24、图25、图26所示。 In Fig. 26, k1-k12y are bamboo detectors, c1-c6 are bamboo transmission devices, and z1-z6 are bamboo stoppers. When k12 does not detect bamboo and k1 detects that there is bamboo, z1 The stop device releases the stop, and the c1 transmission device is in the working state of driving bamboo pieces; when k1-k2 does not detect any bamboo pieces and k3 detects bamboo pieces, the z2 stop device releases the stop, and the c2 transmission device is in the transmission state. Bamboo chip working state; when k1-k4 does not detect any bamboo chip and k5 detects that there is bamboo chip, the z3 stop device releases the stop, and the c3 transmission device is in the working state of driving the bamboo chip; when k1-k6 does not detect When there are bamboo pieces and k7 detects that there are bamboo pieces, the stop device of z4 releases the stop, and the c4 transmission device is in the working state of driving bamboo pieces; when k1-k8 does not detect that there are bamboo pieces and k9 detects that there are bamboo pieces , the z5 stop device releases the stop, and the c5 transmission device is in the working state of driving bamboo chips; when k1-k10 does not detect bamboo chips and k11 detects bamboo chips, the z6 stop device releases the stop, and the c6 transmission device It is in the working state of driving bamboo slices; in this way, the multi-row transportation of bamboo slices can be changed into single-way transportation. In addition, according to the length of the guide groove, a bamboo slice transmission device needs to be installed on the guide groove. The distance between the two transmission devices Less than the length of the bamboo slices, as shown in Figure 21, Figure 24, Figure 25, and Figure 26.
上述单路传输的竹片即可进入竹片加工设备,如重组竹的疏解机、竹蔑加工机等。 The above-mentioned single-way transported bamboo chips can enter the bamboo chip processing equipment, such as reorganized bamboo decomposers, bamboo processing machines, etc.
上述竹片传动止动装置有二种方案,方案1为在导向槽上加装多个止动弹片,依靠摩擦力阻止竹片运输,如图2 所示。结构形式为如图5和图4。方案2为在导向槽上加装竹片导向弹片和竹片止动块,竹片导向弹片结构同所述方案1 止动弹片,竹片止动块根据探测信号上下移动,竹片止动块下移时竹片可以传输,竹片止动块上移时阻止竹片运输,即实现竹片止动,如图3所示。
There are two schemes for the above-mentioned bamboo transmission and stop device.
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| CN105690524A (en) * | 2016-05-03 | 2016-06-22 | 湖北省林业科学研究院 | Efficient automatic bamboo strip feeding equipment |
| CN105690524B (en) * | 2016-05-03 | 2018-03-09 | 湖北省林业科学研究院 | A kind of efficient bamboo chip automatic feed equipment |
| CN107336303A (en) * | 2017-07-06 | 2017-11-10 | 湖北省林业科学研究院 | A kind of bamboo processing method and device |
| CN107336303B (en) * | 2017-07-06 | 2020-02-14 | 湖北省林业科学研究院 | Bamboo processing method and device |
| CN108680499A (en) * | 2018-05-21 | 2018-10-19 | 中测测试科技(杭州)有限公司 | A kind of crawler type detection bamboo chip lacks the device and method on side |
| CN108956455A (en) * | 2018-05-21 | 2018-12-07 | 中测测试科技(杭州)有限公司 | A kind of dicycly detection bamboo chip lacks side device and application method |
| CN108680499B (en) * | 2018-05-21 | 2020-10-27 | 孙健春 | A crawler-type device and method for detecting missing edges of bamboo pieces |
| CN108956455B (en) * | 2018-05-21 | 2021-07-20 | 中物合(杭州)检测科技有限公司 | Double-wheel type bamboo chip edge deletion detection device and use method thereof |
| CN115233481A (en) * | 2022-07-25 | 2022-10-25 | 浙江华章科技有限公司 | Fluffer for papermaking production |
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|---|---|
| CN103878849B (en) | 2016-08-31 |
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