CN103878570A - Omni-directional adjustable rapid abutting-connection device of slag-breaking machine installed on large gasifier in coal chemical industry - Google Patents
Omni-directional adjustable rapid abutting-connection device of slag-breaking machine installed on large gasifier in coal chemical industry Download PDFInfo
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- CN103878570A CN103878570A CN201410125045.1A CN201410125045A CN103878570A CN 103878570 A CN103878570 A CN 103878570A CN 201410125045 A CN201410125045 A CN 201410125045A CN 103878570 A CN103878570 A CN 103878570A
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- plate
- base plate
- supporting plate
- chemical industry
- coal chemical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
Abstract
The invention relates to an omni-directional adjustable rapid abutting-connection device of a slag-breaking machine installed on a large gasifier in the coal chemical industry. The omni-directional adjustable rapid abutting-connection device of the slag-breaking machine installed on the large gasifier in the coal chemical industry comprises a carrying vehicle frame body, wherein four corners of the bottom of the carrying vehicle frame body are respectively provided with a rail wheel with a braking disc, the carrying vehicle frame body is welded to a base plate, a carrying plate is arranged above the base plate, three supporting frames evenly distributed on the carrying plate are respectively provided with a hydraulic lifting jack, a rotary mechanism is arranged between the carrying plate and the base plate and comprises three or more sleeve bodies or roller bodies, the sleeve bodies are installed on the base plate, the roller bodies are arranged on the sleeve bodies, and the carrying plate is supported on the roller bodies and is in a rolling friction state. A plurality of rolling balls are arranged between the base plate and the carrying plate, so that rolling friction is formed between the base plate and the carrying plate, and the carrying plate can rotate or move horizontally on the base plate. Therefore, fine adjustment of the abutting-connection device is achieved, large equipment does not need to be used, manpower is saved, and work efficiency is improved.
Description
Technical field
The present invention relates to coal chemical technology, be specifically related to the large-scale gasification furnace of Coal Chemical Industry slag breaker Omnibearing adjustable fast junction apparatus is installed.
Background technology
Slag breaker is between bottom, gasification furnace shock chamber and lock hopper, and its effect is broken especially big slag or the refractory brick coming off, and guarantees gasification furnace deslagging, operation continuously smoothly for a long time.Slag breaker housing is third class(grade) pressure vessel, is inside designed with breaker, the slag fragmentation that gasification furnace is constantly produced, and prevent that not broken thing from combining in axle top.
Slag breaker is installed on the bottom of gasification furnace through flange, flange is provided with multiple bolts hole, conventionally first slag breaker is lifted to the position of repeatedly adjusting again slag breaker flange upper bolt hole after engagement height when installation, completes behind centering location with bolted.Installation and the maintenance of slag breaker for convenience in prior art, conventionally use a portable motorcycle, this motorcycle is steel girder structure, four rail wheels are arranged at bottom, be suitable for moving on light rail, on three columns of motorcycle, is respectively furnished with a hydraulic jack, when work with joystick drive installation the hydraulic jack on motorcycle column, jack acts on three hanging supports of host shell, hold up main frame, and then mobile motorcycle can be installed main frame or main frame is moved away and keeped in repair from operating position.But slag breaker upper flange and gasification furnace lower flange are evenly equipped with tens bolts hole, each can be connected after to the equal rapid alignment in hole must to guarantee slag breaker main frame and gasification furnace shock chamber flange in the bottom, as inaccurate in contraposition, slag breaker main frame can only be shifted out together with portable motorcycle, adjust roughly in the horizontal direction by hoisting machinery again, simultaneously need be after Z-direction rotates to an angle, slag breaker is tried to be connected with gasification oven process orchid again, generally at least need 4-5 time repeatedly, need the docking requirement that the above time just can complete a complete equipment in a day, also need to be equipped with large lifting equipment and multiplex's kind personnel carry out co-operating simultaneously, installation effectiveness is low, lose time and manpower, impact is installed or the maintenance duration.
Summary of the invention
For solving deficiency of the prior art, the object of the present invention is to provide the large-scale gasification furnace of a kind of Coal Chemical Industry that slag breaker Omnibearing adjustable fast junction apparatus and using method thereof are installed, use this device and method to have and effectively complete fast centering location, and easy to operate.
For reaching above object, the technical scheme that the present invention takes is:
A kind of Coal Chemical Industry is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, comprise motorcycle support body, four jiaos of the bottoms of described motorcycle support body are respectively equipped with the rail wheel of strap brake sheet, on motorcycle support body, be welded with base plate, described base plate top is provided with supporting plate, on described supporting plate, on uniform three bracing frames, be respectively equipped with hydraulic jack, between described supporting plate and base plate, be provided with rotating mechanism, described rotating mechanism comprises body and roll bodies more than at least three groups, described body is installed on base plate, described roll body is arranged at body, described pallet supporting is rolling friction state on roll body.
Further, described body is the pipe body shape ball retainer plate of vertical welding on supporting plate, and described roll body is ball, and described ball is installed on one heart in ball retainer plate and is rolling condition, ball part is exposed to ball retainer plate top, and the bottom supporting of described supporting plate is on ball.
Further, also comprise governor motion, described governor motion comprises four groups of adjusting devices that are arranged at four jiaos of supporting plates, described every group of group adjusting device comprises two mutual vertically disposed regulons, described regulon comprises the adjusting datum plate being welded on base plate and is connected to the adjusting screw(rod) regulating on datum plate, the contacts side surfaces of described adjusting screw(rod) head and supporting plate.
Again further, between described base plate and supporting plate, be provided with retaining mechanism, described retaining mechanism comprises more than three groups clamping screws, and described clamping screw is cross-under base plate and supporting plate simultaneously.
Take after above technical scheme, beneficial effect of the present invention is:
1. multiple balls are set between base plate and supporting plate, make to form rolling friction between base plate and supporting plate, be convenient to rotation or the translation of supporting plate on base plate, thus the fine setting of the device that achieves a butt joint; Four jiaos at supporting plate are provided with 8 adjusting screw(rod)s, adjusting bolt in diagonal position can be to supporting plate rotation couple in the time of rotary squeezing supporting plate, promote supporting plate and rotate on base plate, 8 groups of adjusting screw(rod)s can form respectively 2 groups of rotation couples with counter clockwise direction in the clockwise direction; In the time of two adjusting bolt of rotation on supporting plate same side, can drag supporting plate translation on base plate; Avoid using large-scale use equipment, saved manpower and improved operating efficiency.
Between supporting plate and base plate through more than 3 groups bolt-lockings, prevent that the relative sliding between supporting plate and base plate from affecting positioning precision.
Accompanying drawing explanation
Fig. 1 is work schematic diagram of the present invention;
Fig. 2 is structural representation of the present invention;
Fig. 3 is rotating mechanism structural representation.
In figure: motorcycle support body 1, rail wheel 2, base plate 3, supporting plate 4, rotating mechanism 5, ball retainer plate 51, ball 52, clamping screw 6, regulon 7, regulates datum plate 71, adjusting screw(rod) 72, bracing frame 8, hydraulic jack 9, slag breaker 10, holder ear 11, end face of flange 12, bolt hole 13.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further described:
As shown in the figure, Coal Chemical Industry is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace and is comprised motorcycle support body 1, rail wheel 2, base plate 3, supporting plate 4, rotating mechanism 5, clamping screw 6, regulon 7, bracing frame 8 and hydraulic jack 9, four jiaos of described motorcycle support body 1 bottom are separately installed with rail wheel 2, described rail wheel 2 is provided with brake gear, motorcycle support body 1 welded top has base plate 3, described base plate 3 tops are provided with supporting plate 4, between base plate 3 and supporting plate 4, be provided with the uniform rotating mechanism 5 of many groups, described rotating mechanism 5 comprises ball retainer plate 51 and ball 52, described ball retainer plate 51 is the body of vertical welding on supporting plate, described ball 52 is installed on ball retainer plate 51 and part is exposed ball retainer plate 51 outsides, the bottom supporting of described supporting plate 4 is in ball 52, between supporting plate 4 and base plate 3, be also provided with four groups of uniform clamping screws 6, prevent that supporting plate from sliding on base plate, described supporting plate 4 is square supporting plate, and four jiaos of supporting plate are respectively equipped with two orthogonal regulons 7, and described two regulons 7 coordinate with two adjacent side extruding at this angle place of supporting plate 4 respectively.Described regulon comprises adjusting datum plate 71 and adjusting screw(rod) 72, described adjusting datum plate 71 is fixedly connected on the side of bottom, described adjusting screw(rod) 72 is connected to the screwed hole that regulates datum plate 71, the external screw thread of adjusting screw(rod) 72 coordinates with the internal thread hole that regulates datum plate 71, and adjusting screw(rod) 72 heads coordinate with the side extruding of supporting plate 4; The upper surface of described supporting plate is provided with three uniform bracing frames 8, and described each bracing frame 8 internal supports have hydraulic jack 9.
The method that adopts the large-scale gasification furnace of Coal Chemical Industry that the installation slag breaker of slag breaker Omnibearing adjustable fast junction apparatus is installed is:
(1) Primary Location: slag breaker 10 is lifted to docking facilities, docking facilities is pushed into gasification furnace below and carries out Primary Location, by the brake block locking of the rail wheel 2 of positioner bottom;
(2) vertical direction adjustment: start three hydraulic jack 9 on docking facilities, make three hydraulic jack synchronously lift the holder ear 11 of slag breaker 10, in the time that the end face of flange 12 at slag breaker 10 tops is nearer apart from gasification furnace bottom mating surface, stop lifting, lifting highly of three hydraulic jack 9 finely tuned, guarantee end face of flange 12 levels;
(3) horizontal translation adjustment: unclamp four clamping screws 6 between base plate 3 and supporting plate 4, in the time that slag breaker needs translation to the left, unclamp adjusting screw(rod) 72c and the adjusting screw(rod) 72d at supporting plate 4 left surface two ends, make its with supporting plate 4 between abdicate identical adjusting play, adjusting screw(rod) 72a and the adjusting screw(rod) 72b at rotation two ends, supporting plate right side, adjusting screw(rod) promotes supporting plate 4 and drives slag breaker to move to the left, until supporting plate is conditioned screw rod 72c again and adjusting screw(rod) 72d withstands; In like manner complete to the right, the adjusting of front side or rear side makes the end face of flange 12 at slag breaker top complete and align with gasification furnace bottom mating surface;
(4) horizontally rotate adjustment: confirm that whether the bolt hole 13 on end face of flange 12 is coaxial with the bolt hole of gasification furnace bottom, in the time that needs are adjusted, unclamping 8 groups of adjusting screw(rod)s makes to reserve adjusting play between itself and supporting plate 4, simultaneously two of two supporting plates of turn parallel on side two adjusting screw(rod)s in diagonal positions as adjusting screw(rod) 72a and 72d or adjusting screw(rod) 72e and 72h, two adjusting screw(rod)s promote supporting plate simultaneously and form rotation couple clockwise, drive supporting plate to clockwise rotate in the horizontal direction; In like manner while turn adjusting bolt 72b and 72c or adjusting bolt 72g and 72f, can realize anticlockwise rotation; After adjustment completes, again lock four groups of clamping screws 6;
(5) install: synchronously start that three hydraulic jack 9 continue slag breaker 10 upwards to lift until its end face of flange contact with gasification furnace bottom mating surface, with bolt, slag breaker 10 and gasification furnace installation are fixed, pack up hydraulic jack 9, exit docking facilities.
Claims (4)
1. a Coal Chemical Industry is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, comprise motorcycle support body, four jiaos of the bottoms of described motorcycle support body are respectively equipped with the rail wheel of strap brake sheet, on motorcycle support body, be welded with base plate, described base plate top is provided with supporting plate, on described supporting plate, on uniform three bracing frames, be respectively equipped with hydraulic jack, it is characterized in that, between described supporting plate and base plate, be provided with rotating mechanism, described rotating mechanism comprises body and roll bodies more than at least three groups, described body is installed on base plate, described roll body is arranged at body, described pallet supporting is rolling friction state on roll body.
2. Coal Chemical Industry according to claim 1 is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, it is characterized in that, described body is the pipe body shape ball retainer plate of vertical welding on supporting plate, described roll body is ball, described ball is installed on one heart in ball retainer plate and is rolling condition, ball part is exposed to ball retainer plate top, and the bottom supporting of described supporting plate is on ball.
3. Coal Chemical Industry according to claim 1 is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, it is characterized in that, also comprise governor motion, described governor motion comprises four groups of adjusting devices that are arranged at four jiaos of supporting plates, described every group of adjusting device comprises two mutual vertically disposed regulons, described regulon comprises the adjusting datum plate being welded on base plate and is connected to the adjusting screw(rod) regulating on datum plate, the contacts side surfaces of described adjusting screw(rod) head and supporting plate.
4. with large-scale gasification furnace, slag breaker Omnibearing adjustable fast junction apparatus is installed according to the Coal Chemical Industry described in claim 1 or 2 or 3, it is characterized in that, between described base plate and supporting plate, be provided with retaining mechanism, described retaining mechanism comprises more than three groups clamping screws, and described clamping screw is cross-under base plate and supporting plate simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410125045.1A CN103878570B (en) | 2014-03-07 | 2014-03-31 | Coal Chemical Industry installs slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410081808.7 | 2014-03-07 | ||
| CN201410081808 | 2014-03-07 | ||
| CN2014100818087 | 2014-03-07 | ||
| CN201410125045.1A CN103878570B (en) | 2014-03-07 | 2014-03-31 | Coal Chemical Industry installs slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace |
Publications (2)
| Publication Number | Publication Date |
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| CN103878570A true CN103878570A (en) | 2014-06-25 |
| CN103878570B CN103878570B (en) | 2016-06-29 |
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Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410125045.1A Active CN103878570B (en) | 2014-03-07 | 2014-03-31 | Coal Chemical Industry installs slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace |
| CN201410125044.7A Active CN103878569B (en) | 2014-03-07 | 2014-03-31 | Coal Chemical Industry installs the docking calculation of slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace |
| CN201420150491.3U Expired - Fee Related CN203765271U (en) | 2014-03-07 | 2014-03-31 | All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410125044.7A Active CN103878569B (en) | 2014-03-07 | 2014-03-31 | Coal Chemical Industry installs the docking calculation of slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace |
| CN201420150491.3U Expired - Fee Related CN203765271U (en) | 2014-03-07 | 2014-03-31 | All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry |
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| CN (3) | CN103878570B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103878569A (en) * | 2014-03-07 | 2014-06-25 | 江苏双达泵阀集团有限公司 | Omni-directional adjustable rapid abutting-connection device and method of slag-breaking machine installed on large gasifier in coal chemical industry |
| CN109719492A (en) * | 2019-03-21 | 2019-05-07 | 安徽马钢设备检修有限公司 | A kind of spiral forging press pressure sliding block round nut quick replacement device |
| CN112621643A (en) * | 2020-12-28 | 2021-04-09 | 周发敏 | Part joint anti-dislocation equipment for new materials |
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| CN105904178A (en) * | 2016-06-06 | 2016-08-31 | 湖北三江航天红阳机电有限公司 | Assembling device |
| CN106624690B (en) * | 2016-07-08 | 2019-02-19 | 北京卫星环境工程研究所 | The docking auxiliary locator of the satellite sun wing |
| CN108381162A (en) * | 2018-02-01 | 2018-08-10 | 中国核电工程有限公司 | A kind of docking adjustment mechanism and automatic butt positioning system |
| CN108889782B (en) * | 2018-07-18 | 2023-10-13 | 北京京诚之星科技开发有限公司 | Dismounting device for working roll bearing pedestal |
| CN113020936B (en) * | 2021-03-17 | 2022-06-17 | 哈电发电设备国家工程研究中心有限公司 | Thrust disc and shaft sleeve mounting device and method applied to vertical rotary machine |
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| JPS5988226A (en) * | 1982-11-02 | 1984-05-22 | Dainichi Kiko Kk | Inserter |
| CN201807876U (en) * | 2010-09-25 | 2011-04-27 | 山东潍坊福田模具有限责任公司 | Specific device for assembling and disassembling electric spindle |
| CN201900424U (en) * | 2010-11-24 | 2011-07-20 | 理想能源设备有限公司 | Load adjusting and positioning device |
| CN103878569A (en) * | 2014-03-07 | 2014-06-25 | 江苏双达泵阀集团有限公司 | Omni-directional adjustable rapid abutting-connection device and method of slag-breaking machine installed on large gasifier in coal chemical industry |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203062203U (en) * | 2013-01-28 | 2013-07-17 | 广新海事重工股份有限公司 | Auxiliary installation device for ship stern shaft |
-
2014
- 2014-03-31 CN CN201410125045.1A patent/CN103878570B/en active Active
- 2014-03-31 CN CN201410125044.7A patent/CN103878569B/en active Active
- 2014-03-31 CN CN201420150491.3U patent/CN203765271U/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5988226A (en) * | 1982-11-02 | 1984-05-22 | Dainichi Kiko Kk | Inserter |
| CN201807876U (en) * | 2010-09-25 | 2011-04-27 | 山东潍坊福田模具有限责任公司 | Specific device for assembling and disassembling electric spindle |
| CN201900424U (en) * | 2010-11-24 | 2011-07-20 | 理想能源设备有限公司 | Load adjusting and positioning device |
| CN103878569A (en) * | 2014-03-07 | 2014-06-25 | 江苏双达泵阀集团有限公司 | Omni-directional adjustable rapid abutting-connection device and method of slag-breaking machine installed on large gasifier in coal chemical industry |
| CN203765271U (en) * | 2014-03-07 | 2014-08-13 | 江苏双达泵阀集团有限公司 | All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103878569A (en) * | 2014-03-07 | 2014-06-25 | 江苏双达泵阀集团有限公司 | Omni-directional adjustable rapid abutting-connection device and method of slag-breaking machine installed on large gasifier in coal chemical industry |
| CN103878569B (en) * | 2014-03-07 | 2016-06-29 | 江苏双达泵阀集团有限公司 | Coal Chemical Industry installs the docking calculation of slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace |
| CN109719492A (en) * | 2019-03-21 | 2019-05-07 | 安徽马钢设备检修有限公司 | A kind of spiral forging press pressure sliding block round nut quick replacement device |
| CN112621643A (en) * | 2020-12-28 | 2021-04-09 | 周发敏 | Part joint anti-dislocation equipment for new materials |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103878569A (en) | 2014-06-25 |
| CN203765271U (en) | 2014-08-13 |
| CN103878570B (en) | 2016-06-29 |
| CN103878569B (en) | 2016-06-29 |
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Effective date of registration: 20200618 Address after: No.1 Ruijiang Road, Xinqiao Park, Jingjiang Economic Development Zone, Taizhou City, Jiangsu Province, 214500 Patentee after: JIANGSU SHUANGDA PUMP & VALVE GROUP Co.,Ltd. Address before: 225400, 159, Xinqiao Middle Road, Xinqiao Town, Taizhou City, Jiangsu, Jingjiang Patentee before: JIANGSU SHUANGDA PUMP & VALVE Co.,Ltd. |
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