CN103878034A - Regeneration method of arsenic/phosphorus-poisoned selective catalytic reduction denitrification catalyst - Google Patents

Regeneration method of arsenic/phosphorus-poisoned selective catalytic reduction denitrification catalyst Download PDF

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Publication number
CN103878034A
CN103878034A CN201410127771.7A CN201410127771A CN103878034A CN 103878034 A CN103878034 A CN 103878034A CN 201410127771 A CN201410127771 A CN 201410127771A CN 103878034 A CN103878034 A CN 103878034A
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catalyst
ammonium
arsenic
regeneration
phosphorus
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CN103878034B (en
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代永强
王朋
洪挺
侯娜娜
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Beijing Macro Environmental Protection Technology Co Ltd
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Abstract

The invention discloses a regeneration method of arsenic/phosphorus-poisoned selective catalytic reducing denitrification catalyst. The method comprises the following steps of mechanically clearing ash, washing by adopting the alkaline washing liquid, immersing by adopting a regeneration liquid and drying, wherein the alkaline washing liquid is a mixed solution of strong-alkali weak-acid salt and surface active agent and the acid regeneration liquid consists of ammonium salt, weak acid, ammonium metavanadate and ammonium molybdate. The arsenic/phosphorus-poisoned selective catalytic reducing denitrification catalyst is regenerated by adopting the method, the arsenic and phosphorus can be basically removed of the catalyst, the catalyst has a certain arsenic poisoning resistance, the denitrification rate can reach 81 to 88 percent, and the pressure-resisting strength and the abrasive strength of the catalyst can be maintained; in addition, the regeneration process flow is simple, the processing efficiency is high, and the regeneration method is applicable to the industrial mass production.

Description

The renovation process of a kind of arsenic and phosphorism denitrifying catalyst with selective catalytic reduction
Technical field
The present invention relates to SCR (SCR) denitrating catalyst field, be specifically related to the renovation process of a kind of arsenic and phosphorism denitrifying catalyst with selective catalytic reduction.
Background technology
Nitrogen oxide is one of main atmosphere pollution, and coal-fired power plant is one of main emission source of nitrogen oxide.Along with promulgation and the enforcement of a series of environmental protection policies of China, SCR method gas denitrifying technology is just progressively applied in coal-burning power plant of China.By the end of the year 2012, the coal steam-electric plant smoke denitration unit total capacity that put into operation exceedes 2.3 hundred million kW, accounts for 28% of national active service fired power generating unit capacity, has improved 10% than 2011; In 2013, the newly-increased thermoelectricity denitration installed capacity in the whole nation was 1.3 times of " 12 " the first two years total amount.SCR denitrating catalyst is active can decline gradually in use, when its activity drops to can not meet the requiring of " fossil-fuel power plant atmospheric pollutant emission standard " time, just need to change, its replacement cycle is generally 3 years, and renewal cost accounts for 50% of SCR system total price.SCR catalyst to inactivation is regenerated, and can improve or recover its activity, reaches the object of re-using.Regeneration expense only accounts for 30% of whole replacing catalyst costs, and has saved the cost of processing spent catalyst, and therefore, the regeneration of SCR catalyst has very important economic benefit and environmental benefit.
Arsenic and phosphorism are one of common causes causing catalysqt deactivation.Arsenic (As) is poisoning is that As can be oxidized to the As of gaseous state because ignition temperature is higher than 1400 DEG C 2o 3and be present in flue gas these As 2o 3molecule enters into the micropore of catalyst, with O 2and V 2o 5reaction, forms As at catalyst surface 2o 5, the destruction that causes catalyst activity component.The poisoning main cause of phosphorus (P) is that P has replaced V and the W in V-OH and W-OH, has generated P-OH, and it is acid not as V-OH and W-OH, and weak acidic site can only be provided, and causes catalyst to NH 3absorption can weaken; In addition, P also can react with the V=O active sites of catalyst surface, generates VOPO 4deng material, thereby reduce the quantity of active sites.
Cause that the arsenic of catalyst poisoning and the compound of phosphorus generally present acidity, adopt Alkaline pretreatment just can reach good effect.In research, find to have mentioned respectively the processing method for arsenic poisoning and phosphorism in the Chinese invention patent of publication number CN102814201A and publication number CN102026721A.The former is to adopt strong acid and strong base alternating action to the processing of arsenic, and this,, by the catalyst strength after regeneration is sustained damage, has reduced service life; In addition, its regeneration technology more complicated, has increased industrial production cost, can produce a large amount of waste liquor contamination environment simultaneously.The latter has only used highly basic in the time of the catalyst treatment to phosphorism, and acidifying and active material are supplemented to shortage research, although the method is fine to the treatment effect of phosphorus, strength damage is also larger, and is difficult to obtain higher denitration activity.
On this basis, this patent has proposed a kind of renovation process of the new SCR denitrating catalyst for arsenic and phosphorism.The method can simplification of flowsheet, reduces production costs and reduces the pollution of regenerative process to environment, also can make the catalyst after regeneration still have higher intensity and longer service life, is therefore more conducive to large-scale industrial production.
Summary of the invention
The object of this invention is to provide the SCR denitrating catalyst renovation process of a kind of new arsenic and phosphorism, can utilize succinct mode efficiently to remove the arsenic and the phosphorus component that cause catalyst poisoning, supplement impaired active component simultaneously, make catalyst recover its higher denitration activity, have certain anti-arsenic poisoning ability simultaneously.
For achieving the above object, the present invention is by the following technical solutions:
A renovation process for the SCR denitrating catalyst of arsenic and phosphorism, comprises the following steps:
(1) with 2~6Mpa, flow 0.5~1.0m 3the clean dried compressed air of/s purges the SCR denitrating catalyst of inactivation, and to remove surperficial dust stratification, the time is 10~20min;
(2) grey catalyst after treatment be will blow and the ultrasonic auxiliary cleaning of alkaline cleaning fluid, time 20~60min, ultrasonic power 100~500w will be placed in;
(3) clean by rinsed with deionized water;
(4) by catalyst soakage in regenerated liquid, remove residual arsenic and phosphorus composition, simultaneously supplement impaired active component, dip time 1~4h;
(5) by catalyst dry 1~3h at 100~150 DEG C, then roasting 2~5h at 350~450 DEG C, obtains the SCR denitrating catalyst after regeneration.
Wherein, described alkaline cleaning fluid is the mixed solution of strong base-weak acid salt and surfactant, and strong base-weak acid salt is one or more of sodium carbonate, sodium acetate, sodium sulfite or sodium metasilicate, and concentration is 0.1~2mol/L; Surfactant is one or more of paregal O (AEO), micropore permeation agent JFC or alkyl phenol polyoxy ether (OP~(n), n=10), and content is 0.2~1wt%; Surplus is deionized water.
Wherein, described regenerated liquid consist of ammonium salt, weak acid, ammonium metavanadate and ammonium molybdate, ammonium salt is one or both of ammonium chloride or ammonium nitrate, concentration is 0.1~2mol/L; Weak acid is one or more of oxalic acid, acetic acid or citric acid, and content is 0.1~1wt%; Ammonium metavanadate content is 0.5~4wt%; Ammonium molybdate content is 1~6wt%; Surplus is deionized water.
Further, preferred described cleaning fluid is made up of 0.8mol/L sodium carbonate, 0.3wt% paregal O.
Further, preferred described regenerated liquid is made up of 1mol/L ammonium chloride, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
Beneficial effect:
The beneficial effect of the renovation process of arsenic of the present invention and phosphorism SCR denitrating catalyst is:
(1) the present invention's cleaning fluid used presents alkalescent, can be in removing arsenic and phosphorus composition, farthest keep compression strength, tear strength and the active component of catalyst; In cleaning fluid, add surfactant, and adopted ultrasonic auxiliary cleaning, improved greatly cleaning efficiency;
(2) ammonium salt containing in regenerated liquid of the present invention and weak acid can further be removed residual a small amount of arsenic and phosphorus component, reach the object purifying completely; Regenerated liquid can be also catalyst make-up active component, and its denitration activity is further enhanced; The ammonium molybdate adding can make the catalyst after regeneration obtain certain anti-arsenic poisoning ability.
(3) to using the SCR denitrating catalyst after this method regeneration to carry out denitration activity detection, find that its denitration rate can reach 81~88%.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is elaborated, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
Embodiment 1
(1) solution preparation
Cleaning fluid: 0.8mol/L sodium carbonate, 0.3wt% paregal O;
Regenerated liquid: 1mol/L ammonium chloride, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m 3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 88% by 53%.
Embodiment 2
(1) solution preparation
Cleaning fluid: 0.5mol/L sodium carbonate, 0.3wt% paregal O;
Regenerated liquid: 1mol/L ammonium chloride, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m 3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 82% by 53%.
Embodiment 3
(1) solution preparation
Cleaning fluid: 0.8mol/L sodium acetate, 0.3wt% micropore permeation agent JFC;
Regenerated liquid: 1mol/L ammonium chloride, 1wt% acetic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m 3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 85% by 53%.
Embodiment 4
(1) solution preparation
Cleaning fluid: 1mol/L sodium sulfite, 0.3wt% paregal O;
Regenerated liquid: 0.5mol/L ammonium nitrate, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m 3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 82% by 53%.
Embodiment 5
(1) solution preparation
Cleaning fluid: 0.8mol/L sodium carbonate, 0.5wt%OP~(n), n=10;
Regenerated liquid: 0.2mol/L ammonium chloride, 0.4wt% citric acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m 3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 81% by 53%.
Finally it should be noted that: obviously, above-described embodiment is only for example of the present invention is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being amplified out thus or variation are still among protection scope of the present invention.

Claims (5)

1. a renovation process for arsenic and phosphorism denitrifying catalyst with selective catalytic reduction, is characterized in that, comprises the following steps:
(1) with 2~6Mpa, flow 0.5~1.0m 3the clean dried compressed air of/s purges the SCR denitrating catalyst of inactivation, and to remove surperficial dust stratification, the time is 10~20min;
(2) grey catalyst after treatment be will blow and the ultrasonic auxiliary cleaning of alkaline cleaning fluid, time 20~60min, ultrasonic power 100~500w will be placed in;
(3) clean by rinsed with deionized water;
(4) by catalyst soakage in regenerated liquid, remove residual arsenic and phosphorus composition, simultaneously supplement impaired active component, dip time 1~4h;
(5) by catalyst dry 1~3h at 100~150 DEG C, then roasting 2~5h at 350~450 DEG C, obtains the SCR denitrating catalyst after regeneration.
2. renovation process according to claim 1, it is characterized in that: described alkaline cleaning fluid is the mixed solution of strong base-weak acid salt and surfactant, strong base-weak acid salt is one or more of sodium carbonate, sodium acetate, sodium sulfite or sodium metasilicate, and concentration is 0.1~2mol/L; Surfactant is paregal O, i.e. AEO, micropore permeation agent JFC or alkyl phenol polyoxy ether, and wherein OP~(n), and one or more of n=10, content is 0.2~1wt%.
3. renovation process according to claim 1, is characterized in that: described regenerated liquid consist of ammonium salt, weak acid, ammonium metavanadate and ammonium molybdate, ammonium salt is one or both of ammonium chloride or ammonium nitrate, concentration is 0.1~2mol/L; Weak acid is one or more of oxalic acid, acetic acid or citric acid, and content is 0.1~1wt%; Ammonium metavanadate content is 0.5~4wt%; Ammonium molybdate content is 1~6wt%; Surplus is deionized water.
4. renovation process according to claim 2, is characterized in that: preferred described cleaning fluid is made up of 0.8mol/L sodium carbonate, 0.3wt% paregal O.
5. renovation process according to claim 3, is characterized in that: preferred described regenerated liquid is made up of 1mol/L ammonium chloride, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
CN201410127771.7A 2014-04-01 2014-04-01 The renovation process of a kind of arsenic and phosphorism denitrifying catalyst with selective catalytic reduction Expired - Fee Related CN103878034B (en)

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Cited By (16)

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Publication number Priority date Publication date Assignee Title
CN104128212A (en) * 2014-08-01 2014-11-05 焦占付 SCR (selective catalytic reduction) denitration catalyst deactivation repair agent and inactivation regeneration process
CN104162456A (en) * 2014-08-05 2014-11-26 洛阳昊海工贸有限公司 Cleaning liquid for regenerating denitration catalyst and cleaning method
CN104548935A (en) * 2014-12-30 2015-04-29 中国华电工程(集团)有限公司 Regeneration method of SCR (selective catalytic reduction) catalyst
CN104624050A (en) * 2015-01-22 2015-05-20 李灏呈 Method for recycling wasted SCR denitrification catalyst
CN104826669A (en) * 2015-04-26 2015-08-12 重庆大学 Alkali washing liquid for regenerating SCR denitration catalysts and application thereof
CN104857998A (en) * 2015-06-02 2015-08-26 清华大学 Efficient regenerating method for As-poisoned denitration catalyst
CN105148940A (en) * 2015-08-20 2015-12-16 天河(保定)环境工程有限公司 Regeneration impregnation liquid and regeneration technology for vanadium-titanium corrugated plate type denitrification catalyst
CN105396626A (en) * 2014-09-10 2016-03-16 大唐国际化工技术研究院有限公司 Regeneration liquid of SCR denitration catalyst and regeneration method of SCR denitration catalyst
CN105618162A (en) * 2016-01-04 2016-06-01 大唐国际化工技术研究院有限公司 Recycling and reusing method of waste vanadium tungsten titanium-based denitration catalyst
CN105728064A (en) * 2016-03-04 2016-07-06 北京科林佰德化工科技有限公司 Method for cleaning and regenerating SCR denitration catalyst for potassium and sodium poisoning deactivation
CN106378208A (en) * 2016-08-19 2017-02-08 安徽元琛环保科技股份有限公司 A regenerating method for a power plant flue gas denitration catalyst
CN106607106A (en) * 2015-10-26 2017-05-03 浙江浙能技术研究院有限公司 Activity regenerating and performance optimizing method of SCR catalyst for sulfur, arsenic and phosphorus poisoning
CN107442135A (en) * 2017-08-25 2017-12-08 华北电力大学 A kind of renovation process of arsenic poisoning SCR denitration
CN108671931A (en) * 2018-04-23 2018-10-19 清华大学 A kind of method of modifying of the denitrating catalyst with anti-toxicity energy
CN111036310A (en) * 2019-12-25 2020-04-21 中节能万润股份有限公司 Regenerated monolithic molecular sieve-based denitration catalyst, and regeneration method and application thereof
CN114558625A (en) * 2022-03-14 2022-05-31 龙净科杰环保技术(上海)有限公司 SCR denitration catalyst regeneration process in steel industry

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CN103143401A (en) * 2011-12-07 2013-06-12 徐树元 Flue gas denitrification catalyst on-line regeneration activator liquid and preparation method thereof
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CN104128212A (en) * 2014-08-01 2014-11-05 焦占付 SCR (selective catalytic reduction) denitration catalyst deactivation repair agent and inactivation regeneration process
CN104162456A (en) * 2014-08-05 2014-11-26 洛阳昊海工贸有限公司 Cleaning liquid for regenerating denitration catalyst and cleaning method
CN105396626B (en) * 2014-09-10 2018-06-29 大唐国际化工技术研究院有限公司 A kind of regeneration method of SCR denitration regenerated liquid and SCR denitration
CN105396626A (en) * 2014-09-10 2016-03-16 大唐国际化工技术研究院有限公司 Regeneration liquid of SCR denitration catalyst and regeneration method of SCR denitration catalyst
CN104548935A (en) * 2014-12-30 2015-04-29 中国华电工程(集团)有限公司 Regeneration method of SCR (selective catalytic reduction) catalyst
CN104548935B (en) * 2014-12-30 2017-02-22 中国华电科工集团有限公司 Regeneration method of SCR (selective catalytic reduction) catalyst
CN104624050A (en) * 2015-01-22 2015-05-20 李灏呈 Method for recycling wasted SCR denitrification catalyst
CN104826669A (en) * 2015-04-26 2015-08-12 重庆大学 Alkali washing liquid for regenerating SCR denitration catalysts and application thereof
CN104826669B (en) * 2015-04-26 2017-05-17 重庆大学 Alkali washing liquid for regenerating SCR denitration catalysts and application thereof
CN104857998B (en) * 2015-06-02 2017-03-22 清华大学 Efficient regenerating method for As-poisoned denitration catalyst
CN104857998A (en) * 2015-06-02 2015-08-26 清华大学 Efficient regenerating method for As-poisoned denitration catalyst
CN105148940A (en) * 2015-08-20 2015-12-16 天河(保定)环境工程有限公司 Regeneration impregnation liquid and regeneration technology for vanadium-titanium corrugated plate type denitrification catalyst
CN106607106A (en) * 2015-10-26 2017-05-03 浙江浙能技术研究院有限公司 Activity regenerating and performance optimizing method of SCR catalyst for sulfur, arsenic and phosphorus poisoning
CN105618162A (en) * 2016-01-04 2016-06-01 大唐国际化工技术研究院有限公司 Recycling and reusing method of waste vanadium tungsten titanium-based denitration catalyst
CN105618162B (en) * 2016-01-04 2018-11-06 大唐国际化工技术研究院有限公司 A kind of recycling method of discarded vanadium tungsten titanium-based denitrating catalyst
CN105728064A (en) * 2016-03-04 2016-07-06 北京科林佰德化工科技有限公司 Method for cleaning and regenerating SCR denitration catalyst for potassium and sodium poisoning deactivation
CN106378208A (en) * 2016-08-19 2017-02-08 安徽元琛环保科技股份有限公司 A regenerating method for a power plant flue gas denitration catalyst
CN107442135A (en) * 2017-08-25 2017-12-08 华北电力大学 A kind of renovation process of arsenic poisoning SCR denitration
CN107442135B (en) * 2017-08-25 2020-04-21 华北电力大学 Regeneration method of arsenic poisoning SCR denitration catalyst
CN108671931A (en) * 2018-04-23 2018-10-19 清华大学 A kind of method of modifying of the denitrating catalyst with anti-toxicity energy
CN111036310A (en) * 2019-12-25 2020-04-21 中节能万润股份有限公司 Regenerated monolithic molecular sieve-based denitration catalyst, and regeneration method and application thereof
CN114558625A (en) * 2022-03-14 2022-05-31 龙净科杰环保技术(上海)有限公司 SCR denitration catalyst regeneration process in steel industry
CN114558625B (en) * 2022-03-14 2024-05-14 龙净科杰环保技术(上海)有限公司 Regeneration process of SCR denitration catalyst in steel industry

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