CN104028315A - Regeneration method of sulfur-poisoned selective catalytic reduction (SCR) denitrification catalyst - Google Patents
Regeneration method of sulfur-poisoned selective catalytic reduction (SCR) denitrification catalyst Download PDFInfo
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- CN104028315A CN104028315A CN201410238888.2A CN201410238888A CN104028315A CN 104028315 A CN104028315 A CN 104028315A CN 201410238888 A CN201410238888 A CN 201410238888A CN 104028315 A CN104028315 A CN 104028315A
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Abstract
The invention discloses a regeneration method of a sulfur-poisoned selective catalytic reduction (SCR) denitrification catalyst. The main process flows include mechanical deashing, cleaning in an alkaline cleaning solution, impregnating in a regeneration solution and drying, wherein the alkaline cleaning solution is a mixed solution of strong alkali and weak acid salts and a surfactant; the acidic regeneration solution is formed by ammonium salts, weak acids, ammonium metavanadate and ammonium molybdate. The regeneration method has the beneficial effects that after the sulfur-poisoned SCR denitrification catalyst is regenerated by the method, basically the sulfur component can be removed, the catalyst has certain sulfur poisoning resisting capability and has the denitrification rate of 81-88%, and meanwhile, the compressive strength and wear strength of the catalyst can be maintained; besides, the used regeneration process flows are relatively simple, are high in treatment efficiency and are suitable for large-scale industrial production.
Description
Technical field
The present invention relates to SCR (SCR) denitrating catalyst field, be specifically related to a kind of renovation process of sulfur poisoning denitrifying catalyst with selective catalytic reduction.
Background technology
Nitrogen oxide is one of main atmosphere pollution, and coal-fired power plant is one of main emission source of nitrogen oxide.Along with promulgation and the enforcement of a series of environmental protection policies of China, SCR method gas denitrifying technology is just progressively applied in coal-burning power plant of China.By the end of the year 2012, the coal steam-electric plant smoke denitration unit total capacity that put into operation exceedes 2.3 hundred million kW, accounts for 28% of national active service fired power generating unit capacity, has improved 10% than 2011; In 2013, the newly-increased thermoelectricity denitration installed capacity in the whole nation was 1.3 times of " 12 " the first two years total amount.SCR denitrating catalyst is active can decline gradually in use, when its activity drops to can not meet the requiring of " fossil-fuel power plant atmospheric pollutant emission standard " time, just need to change, its replacement cycle is generally 3 years, and renewal cost accounts for 50% of SCR system total price.SCR catalyst to inactivation is regenerated, and can improve or recover its activity, reaches the object of re-using.Regeneration expense only accounts for 30% of whole replacing catalyst costs, and has saved the cost of processing spent catalyst, and therefore, the regeneration of SCR catalyst has very important economic benefit and environmental benefit.
Sulfur poisoning is one of common cause causing catalysqt deactivation.The compound that causes the sulphur of catalyst poisoning generally presents acidity, adopts Alkaline pretreatment just can reach good effect.
On this basis, this patent has proposed a kind of renovation process of the new SCR denitrating catalyst for sulfur poisoning.The method can simplification of flowsheet, reduces production costs and reduces the pollution of regenerative process to environment, also can make the catalyst after regeneration still have higher intensity and longer service life, is therefore more conducive to large-scale industrial production.
Summary of the invention
The object of this invention is to provide a kind of SCR denitrating catalyst renovation process of new sulfur poisoning, can utilize succinct mode efficiently to remove the sulphur component that causes catalyst poisoning, supplement impaired active component simultaneously, make catalyst recover its higher denitration activity, have certain anti-arsenic poisoning ability simultaneously.
For achieving the above object, the present invention is by the following technical solutions:
A renovation process for the SCR denitrating catalyst of sulfur poisoning, comprises the following steps:
(1) with 3-4Mpa, flow 0.5～1.0m
3the clean dried compressed air of/s purges the SCR denitrating catalyst of inactivation, and to remove surperficial dust stratification, the time is 10～20min;
(2) grey catalyst after treatment be will blow and the ultrasonic auxiliary cleaning of alkaline cleaning fluid, time 20～60min, ultrasonic power 100～500w will be placed in;
(3) clean by rinsed with deionized water;
(4) by catalyst soakage in regenerated liquid, remove residual sulphur composition, simultaneously supplement impaired active component, dip time 1～4h;
(5) by catalyst dry 1～3h at 110-120 DEG C, then roasting 2～5h at 400-410 DEG C, obtains the SCR denitrating catalyst after regeneration.
Wherein, described alkaline cleaning fluid is the mixed solution of strong base-weak acid salt and surfactant, and strong base-weak acid salt is one or more of sodium carbonate, sodium acetate, sodium sulfite or sodium metasilicate, and concentration is 0.1～2mol/L; Surfactant is one or more of paregal O (AEO), micropore permeation agent JFC or alkyl phenol polyoxy ether (OP～(n), n=10), and content is 0.2～1wt%; Surplus is deionized water.
Wherein, described regenerated liquid consist of ammonium salt, weak acid, ammonium metavanadate and ammonium molybdate, ammonium salt is one or both of ammonium chloride or ammonium nitrate, concentration is 0.1～2mol/L; Weak acid is one or more of oxalic acid, acetic acid or citric acid, and content is 0.1～1wt%; Ammonium metavanadate content is 0.5～4wt%; Ammonium molybdate content is 1～6wt%; Surplus is deionized water.
Beneficial effect:
The beneficial effect of the renovation process of sulfur poisoning SCR denitrating catalyst of the present invention is:
(1) the present invention's cleaning fluid used presents alkalescent, can, except in desulfuration composition, farthest keep compression strength, tear strength and the active component of catalyst; In cleaning fluid, add surfactant, and adopted ultrasonic auxiliary cleaning, improved greatly cleaning efficiency;
(2) ammonium salt containing in regenerated liquid of the present invention and weak acid can further be removed residual a small amount of sulphur component, reach the object purifying completely; Regenerated liquid can be also catalyst make-up active component, and its denitration activity is further enhanced; The ammonium molybdate adding can make the catalyst after regeneration obtain certain anti-arsenic poisoning ability.
(3) to using the SCR denitrating catalyst after this method regeneration to carry out denitration activity detection, find that its denitration rate can reach 81～88%.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is elaborated, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
Embodiment 1
(1) solution preparation
Cleaning fluid: 0.8mol/L sodium carbonate, 0.3wt% paregal O;
Regenerated liquid: 1mol/L ammonium chloride, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m
3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 88% by 53%.
Embodiment 2
(1) solution preparation
Cleaning fluid: 0.5mol/L sodium carbonate, 0.3wt% paregal O;
Regenerated liquid: 1mol/L ammonium chloride, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m
3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 82% by 53%.
Embodiment 3
(1) solution preparation
Cleaning fluid: 0.8mol/L sodium acetate, 0.3wt% micropore permeation agent JFC;
Regenerated liquid: 1mol/L ammonium chloride, 1wt% acetic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m
3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 85% by 53%.
Embodiment 4
(1) solution preparation
Cleaning fluid: 1mol/L sodium sulfite, 0.3wt% paregal O;
Regenerated liquid: 0.5mol/L ammonium nitrate, 0.6wt% oxalic acid, 2wt% ammonium metavanadate, 4wt% ammonium molybdate.
(2) technological process
Institute's sample thief be certain power plant to have moved the vanadium tungsten titanium of 23000 hours be denitrating catalyst, find that after testing denitration rate is 53%, deactivation cause is serious arsenic poisoning.First, utilize 3Mpa, flow 0.5m
3the Compressed Gas of/s purges 10min to the denitrification catalyst module of arsenic poisoning; Secondly, insert ultrasonic auxiliary cleaning 30min in cleaning fluid by purging complete catalyst, utilize deionized water to carry out rinsing; Then, by catalyst soakage after treatment 3h in regenerated liquid; Finally, utilize the hot-air of 120 DEG C to be dried 2h to catalyst.SCR denitrating catalyst regenerative process finishes.
Catalyst after regeneration is carried out to denitration activity test, find that its denitration rate returns to 82% by 53%.
Finally it should be noted that: obviously, above-described embodiment is only for example of the present invention is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being amplified out thus or variation are still among protection scope of the present invention.
Claims (1)
1. a renovation process for sulfur poisoning denitrifying catalyst with selective catalytic reduction, is characterized in that, comprises the following steps:
(1) with 3-4Mpa, flow 0.5～1.0m
3the clean dried compressed air of/s purges the SCR denitrating catalyst of inactivation, and to remove surperficial dust stratification, the time is 10～20min;
(2) grey catalyst after treatment be will blow and the ultrasonic auxiliary cleaning of alkaline cleaning fluid, time 20～60min, ultrasonic power 100～500w will be placed in;
(3) clean by rinsed with deionized water;
(4) by catalyst soakage in regenerated liquid, remove residual sulphur composition, simultaneously supplement impaired active component, dip time 1～4h;
(5) by catalyst dry 1～3h at 110-120 DEG C, then roasting 2～5h at 400-410 DEG C, obtains the SCR denitrating catalyst after regeneration.
Described alkaline cleaning fluid is the mixed solution of strong base-weak acid salt and surfactant, and strong base-weak acid salt is one or more of sodium carbonate, sodium acetate, sodium sulfite or sodium metasilicate, and concentration is 0.1～2mol/L; Surfactant adds O for flat, i.e. AEO, micropore permeation agent JFC or alkyl phenol polyoxy ether, and wherein OP～(n), and one or more of n=10, content is 0.2～1wt%.
Described regenerated liquid consist of ammonium salt, weak acid, ammonium metavanadate and ammonium molybdate, ammonium salt is one or both of ammonium chloride or ammonium nitrate, concentration is 0.1～2mol/L; Weak acid is one or more of oxalic acid, acetic acid or citric acid, and content is 0.1～1wt%; Ammonium metavanadate content is 0.5～4wt%; Ammonium molybdate content is 1～6wt%; Surplus is deionized water.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413760A (en) * | 2014-09-12 | 2016-03-23 | 神华集团有限责任公司 | Composition for cleaning liquid, and applications thereof, and failure SCR catalyst activity recovery method |
| CN105879930A (en) * | 2016-04-08 | 2016-08-24 | 天河（保定）环境工程有限公司 | Abandoned denitration catalyst recycling alkaline-washing solution and method |
| CN106345539A (en) * | 2016-07-27 | 2017-01-25 | 北京纬纶华业环保科技股份有限公司 | Regeneration method of catalyst |
| CN106607106A (en) * | 2015-10-26 | 2017-05-03 | 浙江浙能技术研究院有限公司 | Activity regenerating and performance optimizing method of SCR catalyst for sulfur, arsenic and phosphorus poisoning |
| CN107442135A (en) * | 2017-08-25 | 2017-12-08 | 华北电力大学 | A kind of renovation process of arsenic poisoning SCR denitration |
| CN107497299A (en) * | 2017-10-13 | 2017-12-22 | 合肥工业大学 | A kind of MnOx/ PG denitrating catalyst spent regeneration methods |
| CN114308140A (en) * | 2021-12-07 | 2022-04-12 | 苏州西热节能环保技术有限公司 | Catalyst regeneration method based on ammonium bisulfate poisoning |
| CN116603575A (en) * | 2023-05-19 | 2023-08-18 | 浙江工业大学 | Regeneration method of arsenic-poisoned SCR denitration catalyst |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105413760A (en) * | 2014-09-12 | 2016-03-23 | 神华集团有限责任公司 | Composition for cleaning liquid, and applications thereof, and failure SCR catalyst activity recovery method |
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| CN106607106A (en) * | 2015-10-26 | 2017-05-03 | 浙江浙能技术研究院有限公司 | Activity regenerating and performance optimizing method of SCR catalyst for sulfur, arsenic and phosphorus poisoning |
| CN105879930A (en) * | 2016-04-08 | 2016-08-24 | 天河（保定）环境工程有限公司 | Abandoned denitration catalyst recycling alkaline-washing solution and method |
| CN106345539A (en) * | 2016-07-27 | 2017-01-25 | 北京纬纶华业环保科技股份有限公司 | Regeneration method of catalyst |
| CN107442135A (en) * | 2017-08-25 | 2017-12-08 | 华北电力大学 | A kind of renovation process of arsenic poisoning SCR denitration |
| CN107442135B (en) * | 2017-08-25 | 2020-04-21 | 华北电力大学 | Regeneration method of arsenic poisoning SCR denitration catalyst |
| CN107497299A (en) * | 2017-10-13 | 2017-12-22 | 合肥工业大学 | A kind of MnOx/ PG denitrating catalyst spent regeneration methods |
| CN107497299B (en) * | 2017-10-13 | 2020-10-16 | 合肥工业大学 | MnO (MnO)xRegeneration method for failure of PG denitration catalyst |
| CN114308140A (en) * | 2021-12-07 | 2022-04-12 | 苏州西热节能环保技术有限公司 | Catalyst regeneration method based on ammonium bisulfate poisoning |
| CN116603575A (en) * | 2023-05-19 | 2023-08-18 | 浙江工业大学 | Regeneration method of arsenic-poisoned SCR denitration catalyst |
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Application publication date: 20140910 |