Summary of the invention
In order to realize goal of the invention of the present invention, the invention provides a kind of semiconductor LED luminescent device.
Semiconductor LED luminescent device of the present invention, comprise base plate for packaging, LED chip, diffuse reflection resin bed, the stereoptics transparent vessel of transmitting exciting light and the material that contains fluorescent material, the LED chip of described transmitting exciting light is arranged on described base plate for packaging, and described diffuse reflection resin bed is arranged on the base plate for packaging at described LED chip two ends; It is characterized in that: described LED chip is arranged in described stereoptics transparent vessel, and described in contain fluorescent material material setting the residue inner space that is full of described stereoptics transparent vessel form fluorescence coating.
Wherein, the wall thickness of described stereoptics transparent vessel is uniform or heterogeneous.
Wherein, the outer surface of described stereoptics transparent vessel is formed with non-even curface, for example, have certain roughness, or has concaveconvex structure, or forms micro-pattern.
Wherein, described stereoptics transparent vessel is made up of clear glass, transparent resin or transparent ceramic material.
Wherein, described fluorescent material is dispersed in the material that contains fluorescent material described in formation in transparent medium.
Wherein, described transparent medium is pottery, glass or resin.
Wherein, in the material that contains fluorescent material described in, also comprise non-fluorescent material, such as metallic particles, ceramic particle etc.
Semiconductor LED luminescent device of the present invention compared with prior art has following beneficial effect:
Semiconductor LED luminescent device of the present invention, LED chip and diffuse reflection resin bed are set in described stereoptics transparent vessel, and utilize containing the material of fluorescent material and fill full remaining space, reduce the total reflection in encapsulating structure, thereby be conducive to improve luminous efficiency.In addition, changed traditional fluorescent material coating method at encapsulating structure of the present invention, its volume and border are determined by the inner surface of described stereoptics transparent vessel, distribute thereby be conducive to control, design and optimizing optical.
Embodiment
As shown in the figure, semiconductor LED luminescent device of the present invention, comprise base plate for packaging 10, LED chip 20, diffuse reflection resin bed 50, the stereoptics transparent vessel 40 of transmitting exciting light and the material 30 that contains fluorescent material, the LED chip of described transmitting exciting light is arranged on described base plate for packaging 10, and described diffuse reflection resin bed 50 is arranged on the base plate for packaging 10 at described LED chip 20 two ends; Described LED chip 20 is arranged in described stereoptics transparent vessel 40, and described in contain fluorescent material material 30 arrange and be full of the residue inner space of described stereoptics transparent vessel.In the present invention, the form of described stereoptics transparent vessel is casing shape, cylindrical, spherical, hemisphere or other required design shapes; The wall thickness of described stereoptics transparent vessel is uniform or heterogeneous.In addition, the outer surface of described stereoptics transparent vessel is formed with non-even curface, for example, have certain roughness, or has concaveconvex structure, or forms micro-pattern; So can reduce the total internal reflection of LED light source utilizing emitted light in stereoptics transparent vessel outer surface and air interface.But, even in the time being limited in light in encapsulating structure by total internal reflection arriving the non-even curface forming on this surface, be also difficult to launch immediately whole light.And the light of not launched immediately, be restricted returns to inner side again and by the diffusion of diffuse reflection resin bed and reflection, arrive many times and have non-even curface thus in changing transmission angle.Therefore, light most, that be restricted has finally been launched and has therefore obtained the effect of improving light extraction efficiency.Therefore, light scattering loss, substantially reach zero from the exciting light of LED and the spill that is subject to the light of total internal reflection restriction especially, thereby can strengthen significantly light emission effciency.
As exemplarily, described LED chip is to have blue led chip or the near ultraviolet LED chip of 350nm to the wavelength of 480nm.The instantiation of described fluorescent material comprises that the fluorophor with carbuncle type crystal structure is as Y
3al
5o
12: Ce, (Y, Gd)
3al
5o
12: Ce, Tb
3al
3o
12: Ce, Ca
3sc
2si
3o
12: Ce and Lu
2caMg
2(Si, Ge)
3o
12: Ce; Silicate phosphor is as (Sr, Ba)
2siO
4: Eu, Ca
3siO
4cl
2: Eu, Sr
3siO
5: Eu, Li
2srSiO
4: Eu and Ca
3si
2o
7: Eu, comprise the such as CaAl of oxide phosphor of chlorate MClO 3 fluorescent substance etc.
12o
19: Mn and SrAl
2o
4: Eu; Sulphide phosphor is ZnS:Cu, CaS:Eu, CaGa for example
2s
4: Eu and SrGa
2s
4: Eu, such as CaSi of nitrogen oxide fluorophor
2o
2n
2: Eu, SrSi
2o
2n
2: Eu, BaSi
2o
2n
2: Eu and Ca-α-SiAlON, such as CaAlSiN of nitride phosphor
3: Eu and CaSi
5n
8: Eu etc.Described fluorescent material can be distributed in described stereoptics transparent vessel in every way, and for example described fluorescent material can be dispersed in organic transparent medium, and described organic transparent medium is silicones, epoxy resin, acrylic resin or polyurethane resin.In addition for the reflection of the material that comprises fluorescent material described in improving and strengthening, diffuse effect and in order to improve radiating effect, in the described material that contains light powder, also contain non-fluorescent material, such as metallic particles, glass particle or ceramic particle etc.
Below with reference to embodiment and accompanying drawing, described semiconductor LED luminescent device is described in further detail.
stereoptics transparent vessel
In the present invention, described stereoptics transparent vessel can use various transparent materials to make, such as conventional clear glass, transparent resin etc.As exemplarily, for weight reduction, and improve thermal endurance and discoloration-resistant performance, use in the present invention following optical resin composition to prepare stereoptics transparent vessel.
Optical resin composition of the present invention, comprise: the allyl digolate noate of the trimethylolpropane triacrylate of 25.0-30.0wt%, the hexamethylene diisocyanate of 25.0~35.0wt%, 15.0-20.0wt%, the hydroxyl endblocked polydimethylsiloxane of 8.0~10.0wt%, the ethylenediamine of 3~5wt%, and the phthalic anhydride of 3~5wt%.In addition, in optical resin composition of the present invention, can also add other auxiliary agent and additive.For example, from improving mechanical strength and adjusting thermal coefficient of expansion, and the aspect of thermal conductivity considers, can mix antioxidant commonly known in the art, and nano aluminium oxide.For example, as antioxidant, for example can select 2,6-di-t-butyl-4-cresols, pentaerythrite four (3-(3,5-di-tert-butyl-hydroxy phenyl) propionic ester, octadecyl-3-(3,5-di-tert-butyl-hydroxy phenyl) propionic ester, triethylene glycol-bis-(3-tertiary butyl-4-hydroxy-5-aminomethyl phenyl) propionic ester, 2,2'-sulfo--bis-(4-methyl-6-tert butyl phenol), 2,2'-sulfo-diethyl-bis-[3-(3,5-di-tert-butyl-hydroxy phenyl)] propionic ester, it can be used in combination separately and with any.After stirring, optical resin composition of the present invention forms the stereoptics transparent vessel of required form by cast molding, then under the condition of 80~100 DEG C, solidify 20~60min, then at 120 DEG C, anneal and within 2 hours, can obtain described stereoptics transparent vessel.
Embodiment 1
Optical resin composition described in the present embodiment, is made up of the trimethylolpropane triacrylate of 25wt%, the hexamethylene diisocyanate of 34.8wt%, the allyl digolate noate of 20wt%, the hydroxyl endblocked polydimethylsiloxane of 8.0wt%, the ethylenediamine of 4wt%, phthalic anhydride, the UV-366 of 0.2wt% and the nano aluminium oxide of 4wt% of 4wt%.
Embodiment 2
Optical resin composition described in the present embodiment, is made up of the trimethylolpropane triacrylate of 30wt%, the hexamethylene diisocyanate of 29.8wt%, the allyl digolate noate of 20wt%, the hydroxyl endblocked polydimethylsiloxane of 8.0wt%, the ethylenediamine of 4wt%, phthalic anhydride, the UV-366 of 0.2wt% and the nano aluminium oxide of 4wt% of 4wt%.
Embodiment 3
Optical resin composition described in the present embodiment, is made up of the trimethylolpropane triacrylate of 28wt%, the hexamethylene diisocyanate of 31.8wt%, the allyl digolate noate of 18wt%, the hydroxyl endblocked polydimethylsiloxane of 10.0wt%, the ethylenediamine of 4wt%, phthalic anhydride, the UV-366 of 0.2wt% and the nano aluminium oxide of 4wt% of 4wt%.
Comparative example 1
Optical resin composition described in the present embodiment, is made up of the trimethylolpropane triacrylate of 50wt%, the hydroxyl endblocked polydimethylsiloxane of 8.0wt%, the hexamethylene diisocyanate of 29.8wt%, ethylenediamine, the UV-366 of 0.2wt% and the nano aluminium oxide of 4wt% of 8wt%.
Comparative example 2
Optical resin composition described in the present embodiment, is made up of the allyl digolate noate of 50wt%, the hexamethylene diisocyanate of 29.8wt%, the hydroxyl endblocked polydimethylsiloxane of 8.0wt%, the ethylenediamine of 4wt%, phthalic anhydride, the UV-366 of 0.2wt% and the nano aluminium oxide of 4wt% of 4wt%.
Comparative example 3
Optical resin composition described in the present embodiment, formed by the allyl digolate noate of 46wt%, the hexamethylene diisocyanate of 31.8wt%, the hydroxyl endblocked polydimethylsiloxane of 10.0wt%, BDO, the UV-366 of 0.2wt% and the nano aluminium oxide of 4wt% of 8wt%.
After optical resin composition prepared by embodiment 1-3 and comparative example 1-3 stirs, by moulding by casting, then under the condition of 80 DEG C, solidify 60min, then at 120 DEG C, anneal 2 hours, test mechanics and the optical property of these samples.Δ D refers to that sample is heated to 80 DEG C of rates of change of measuring shore hardness and calculating the difference of the shore hardness at room temperature recording with same sample.Δ E is the high-pressure mercury lamp (ultraviolet emission spectrum 250nm) of sample through 400W, with about 10W/m
2after treatment with irradiation 1000h, record visible light transmissivity and do not pass through the rate of change of the difference of the visible light transmissivity for the treatment of with irradiation.
Table 1
Sample |
Shore hardness D |
ΔD |
Light transmittance E |
ΔE |
Embodiment 1 |
87 |
-2% |
89% |
-2% |
Embodiment 2 |
85 |
-1% |
91% |
Substantially unchanged |
Embodiment 3 |
83 |
-3% |
91% |
-2% |
Comparative example 1 |
78 |
-12% |
87% |
-13% |
Comparative example 2 |
87 |
-9% |
86% |
-10% |
Comparative example 3 |
85 |
-12% |
88% |
-20% |
fluorescence coating
Described fluorescence coating for example can be by being dispersed in described fluorescent material in transparent pottery, glass or resin and forming.Described fluorescent material can be selected as required from prior art.Fluorescent material is dispersed in optium concentration in resin etc. and is subject to the impact of following factor: the particle size of the viscosity of for example raw material, grain shape, fluorescent material and particle size distribution etc.Those skilled in the art can according to the concentration of service condition or other selecting factors fluorescent material, for example, be generally 3~20wt%.In order to control the distribution of the fluorescent material with high dispersibility, described fluorescent material preferably has the average particle size particle size of 0.1 to 5 μ m.As exemplarily and preferably, in order to improve and improve fluorescence coating thermal endurance and discoloration-resistant performance, use in the present invention following fluorescent material resin combination to solidify to form fluorescence coating.
Fluorescent material resin combination of the present invention, comprise: the silane coupler of the IPDI of the glycidyl methacrylate of 25.0~30.0wt%, the ECA of 10.0-15.0wt%, 25.0~35.0wt%, PTMG1000, the 3.0~10.0wt% of 5~10wt%, methane two mercaptan of 3~5wt%, and the fluorescent material of 3.0~20.0wt%.In addition, in described fluorescent material resin combination, can also use antioxidant and nano inorganic filler as required.
Embodiment 4
Fluorescent material resin combination described in the present embodiment is by the γ aminopropyltriethoxy silane of PTMG1000, the 5wt% of the IPDI of the ECA of the glycidyl methacrylate of 25.0wt%, 15.0wt%, 30.0wt%, 8wt%, methane two mercaptan of 5wt%, BHT, the triphenyl phosphite of 1.0wt% and the fluorescent material of 10.0wt% of 1.0wt%.
Embodiment 5
Fluorescent material resin combination described in the present embodiment is by the γ aminopropyltriethoxy silane of PTMG1000, the 8wt% of the IPDI of the ECA of the glycidyl methacrylate of 30.0wt%, 10.0wt%, 32.0wt%, 5wt%, methane two mercaptan of 3wt%, the fluorescent material of the BHT of 1.0wt%, the triphenyl phosphite of 1.0wt% and 10.0wt%.
Embodiment 6
Fluorescent material resin combination described in the present embodiment is by the γ aminopropyltriethoxy silane of PTMG1000, the 8wt% of the IPDI of the ECA of the glycidyl methacrylate of 25.0wt%, 12.0wt%, 30.0wt%, 8wt%, methane two mercaptan of 5wt%, the fluorescent material of the BHT of 1.0wt%, the triphenyl phosphite of 1.0wt% and 10.0wt%.
Comparative example 4
Fluorescent material resin combination described in the present embodiment is by the γ aminopropyltriethoxy silane of PTMG1000, the 5wt% of the IPDI of the ECA of 40.0wt%, 30.0wt%, 8wt%, methane two mercaptan of 5wt%, BHT, the triphenyl phosphite of 1.0wt% and the fluorescent material of 10.0wt% of 1.0wt%.
Comparative example 5
Fluorescent material resin combination described in the present embodiment is by the γ aminopropyltriethoxy silane of PTMG1000, the 8wt% of the IPDI of the glycidyl methacrylate of 40.0wt%, 32.0wt%, 5wt%, methane two mercaptan of 3wt%, the fluorescent material of the BHT of 1.0wt%, the triphenyl phosphite of 1.0wt% and 10.0wt%.
Comparative example 6
Fluorescent material resin combination described in the present embodiment is by 1 of the γ aminopropyltriethoxy silane of PTMG1000, the 8wt% of the IPDI of the ECA of 35.0wt%, 32.0wt%, 8wt%, 5wt%, 4-butanediol, the fluorescent material of the BHT of 1.0wt%, the triphenyl phosphite of 1.0wt% and 10.0wt%.
The fluorescent material resin combination of embodiment 4-6 and comparative example 4-6 is injected in optical clear container and under the condition of 50~60 DEG C and solidifies and process 3~8 hours.The fluorescent material BaMg that is green light as exemplary described fluorescent material
2al
16o
27: (Eu, Mn), described LED chip is the near ultraviolet LED of transmitting, emission wavelength is 395nm.When operation LED, measure and calculate luminous flux, then under 90%RH condition, under 60 DEG C of conditions, make LED after luminous 1000 hours, again measure and calculate luminous flux, and calculate the rate of change Δ Q of luminous flux, and (A does not have variable color, and B is variable color slightly to observe the change color of described fluorescence coating, C variable color, the violent variable color of D).Test result shows: in the time that LED brings into operation, the luminous intensity of embodiment and comparative example is substantially suitable, but embodiment 4-6 is compared with comparative example 4-6, the rate of change of luminous flux significantly diminish (corresponding luminous intensity variations is little); Concrete outcome is as shown in table 2.
Table 2
Sample |
ΔQ |
Change color |
Embodiment 4 |
-4% |
A |
Embodiment 5 |
-5% |
A |
Embodiment 6 |
-5% |
A |
Comparative example 4 |
-12% |
B |
Comparative example 5 |
-35% |
D |
Comparative example 6 |
-28% |
C |
For the ordinary skill in the art; specific embodiment is just exemplarily described the present invention by reference to the accompanying drawings; obviously specific implementation of the present invention is not subject to the restrictions described above; as long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; or without improving, design of the present invention and technical scheme are directly applied to other occasion, all within protection scope of the present invention.