CN103870657A - Method for achieving steel structure pre-assembling through computer simulation - Google Patents
Method for achieving steel structure pre-assembling through computer simulation Download PDFInfo
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- CN103870657A CN103870657A CN201410120659.0A CN201410120659A CN103870657A CN 103870657 A CN103870657 A CN 103870657A CN 201410120659 A CN201410120659 A CN 201410120659A CN 103870657 A CN103870657 A CN 103870657A
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Abstract
The invention relates to a method for achieving steel structure pre-assembling through computer simulation. The method includes the following steps: (1) obtaining assembled components according to a steel structure detail drawing model, and automatically compiling component splicing numbers, (2) extracting feature information of the assembled components in the detail drawing model, calculating actual coordinates of the assembled components according to extracted features, generating theoretical measurement and control point three-dimensional coordinates of the components, and automatically naming the numbers, (3) according to the theoretical measurement and control point numbers, positioning and marking the solid components, (4) conducting three-dimensional coordinate measurement on positioning marks through a three-dimensional coordinate measuring instrument, and obtaining actual measurement three-dimensional coordinates of positioning points, and (5) conducting contrastive analysis on theoretical coordinates and the actual measurement coordinates of control points, and providing a rectification report or a pre-assembling examining report according to national steel structure manufacturing technical regulations and technological requirements, the rectification report or the pre-assembling examining report serves as an evidence of the quality control link. The method has the advantages that the theoretical control points are intelligently and automatically generated, errors caused by manually drawing up the theoretical control points can be greatly reduced, and the machining and production efficiency is high.
Description
Technical field
The present invention relates to the pre-assembling technique of steel construction field, relate in particular to a kind of pre-assembled operating automation method of steel construction.
Background technology
At present, in the pre-assembled field of steel construction, utilize computing machine to simulate preframed method and remain semi-artificial method.Two kinds of current methods, all cannot scale promote, and its drawback is:
(1) adopt the method based on laser scanning.Member in kind is formed to grating (point cloud model), grating is manually converted to solid model on computers, then compares with the model in computing machine, labor workload is huge, inefficiency, and human error is large.(2) method that adopts finger prosthesis to determine measuring control point.Artificial appointment reference mark in computing machine, then, with actual measurement contrast, same labor workload is very large, causes the situation of leak source, marked erroneous a lot, directly causes producing overstocked, inefficiency.
Summary of the invention
The object of this invention is to provide a kind of pre-assembled operating automation method of steel construction, to overcome currently available technology above shortcomings.
The object of the invention is to be achieved through the following technical solutions:
A kind of pre-assembled operating automation method of steel construction, comprises the following steps:
(1) according to three-dimensional steel construction detail drawing Software Create steel construction detail drawing model, obtain assembling members, and Organizational Parts splicing is numbered automatically;
(2) structure feature information of assembling members in detail drawing model is extracted, according to the feature of extracting, in database, search for the reference mark information of individual features needs and calculate its actual coordinate, finally generating the theoretical measuring control point three-dimensional coordinate of each member, and be automatically numbered;
(3) according to theoretical measuring control point numbering, the member corresponding site in kind producing is positioned to mark;
(4) utilize three-dimensional coordinate measuring instrument, each telltale mark is carried out to three-dimensional coordinate measurement, obtain each anchor point actual measurement three-dimensional coordinate; And
(5) by the theoretical coordinate at each reference mark and Measured Coordinates contrast and error statistics, analyze according to national manufacture of steel structure technical regulation and technological requirement etc., if find not tolerance, according to its orientation, modification report is proposed automatically, if all qualified, generate corresponding pre-assembled examining report, as the authority of Quality Control Links.
Further, in step (2), described structure feature information comprises cross-sectional geometry, connected mode and Type of Welding.
Further, described measuring control point detects by measuring control point intelligence generation software.
Preferably, described three-dimensional steel construction detail drawing software is Tekla Structures.
Preferably, described three-dimensional coordinate measuring instrument is total powerstation.
Beneficial effect of the present invention is: adopt the pre-assembled operating automation method of steel construction generating based on measuring control point intelligence.It can be according to the assembled feature of each assembling members, in database, search for the reference mark information of individual features needs and calculate its actual coordinate, automatically generative theory reference mark, contrast fast with actual measurement reference mark, complete fast and accurately the error-detecting of pre-assembled needs, improve detection efficiency and speed of production comprehensively.
Accompanying drawing explanation
With reference to the accompanying drawings the present invention is described in further detail below.
Fig. 1 is the process flow diagram of a kind of pre-assembled operating automation method of steel construction described in the embodiment of the present invention;
Fig. 2 is the structural representation of beam two ends described in the embodiment of the present invention and the splicing of post rigidity;
Fig. 3 is the splice point structure enlarged drawing of beam two ends described in the embodiment of the present invention and the splicing of post rigidity;
Fig. 4 is the position view of 16 measuring control points on the beam described in the embodiment of the present invention.
In figure:
1-16: measuring control point; 17, splice point; 18, beam; 19, post.
Embodiment
As Figure 1-4, be example by the be rigidly connected pre-assembled detection of central sill of beam column, illustrate the pre-assembled operating automation method of steel construction generating based on measuring control point intelligence of the present invention, specifically comprise the following steps:
(1) in three-dimensional steel construction detail drawing software Tekla Structures, design three-dimensional model: beam two ends and the splicing of post rigidity, post 19 is H type cross section with beam 18, web adopts high-strength bolt to connect, and the upper and lower edge of a wing adopts the groove welding of partial penetration, and this splice point 17 is shown in Fig. 2-3;
(2) measuring control point intelligence generates software and detects the H type cross section that the assembled section in beam left side is beam;
(3) according to the bolted feature in H type cross section, in database, searching for H type cross section bolt connects the reference mark information needing and is: four of left and right of top flange lower surface angle point (is shown in Fig. 41, 2 and 9, 10), four of left and right of lower flange lower surface angle point (is shown in Fig. 43, 4 and 11, 12), the home position of arranging up and down bolt hole in web surface (is supposed every web totally 4 centers of circle here, see in Fig. 45, 6, 7, 8 and 13, 14, 15, 16), and take out the computing formula of respective points, the height in the length of substitution beam and H type cross section, the information such as width are calculated its actual coordinate, like this, measuring control point intelligence generates software and just automatically calculates beam left side and beam right side totally 16 measuring control points,
(4) totally 16 measuring control points are carried out to automatic numbering, from 1-16, the three-dimensional coordinate calculating together with step (3), is kept at respectively connected node database and beam database;
(5) beam in kind factory being produced according to its numbering, reads orientation numbering and the coordinate of 8 points of 8 points and right sides in left side from database, and on beam in kind, mark is carried out in relevant position, totally 16 gauge points;
(6) utilize three-dimensional coordinate detecting instrument (total powerstation), 16 points are carried out to coordinate measurement;
(7), to the measured value of above-mentioned 16 with theoretical value contrasts and error statistics, according to manufacture of steel structure technical manual, to tolerance not, according to its orientation, modification report is proposed automatically;
(8) if all qualified, generate pre-assembled detection return on qualification, as this testing result, submit quality control department to.
The present invention directly extracts steel structure member from three-dimensional model, the features such as how much of member sections having according to these members, connection, welding, according to these features, in database, search for the reference mark information of individual features needs and calculate its actual coordinate, analyze judgement and reasonably detect reference mark, greatly shortened whole pre-assembled testing process.Adopt computer intelligence processing, reduced the error that artificial participation causes, greatly improved pre-assembled detection efficiency; Improve detection efficiency, solved the bottleneck of the production efficiency that manual intervention causes, can carry out large-scale promotion in the pre-assembled field of steel construction.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, within all dropping on protection scope of the present invention.
Claims (5)
1. the pre-assembled operating automation method of steel construction, is characterized in that, comprises the following steps:
(1) according to three-dimensional steel construction detail drawing Software Create steel construction detail drawing model, obtain assembling members, and Organizational Parts splicing is numbered automatically;
(2) structure feature information of assembling members in detail drawing model is extracted, according to the feature of extracting, in database, search for the reference mark information of individual features needs and calculate its actual coordinate, finally generating the theoretical measuring control point three-dimensional coordinate of each member, and be automatically numbered;
(3) according to theoretical measuring control point numbering, the member corresponding site in kind producing is positioned to mark;
(4) utilize three-dimensional coordinate measuring instrument, each telltale mark is carried out to three-dimensional coordinate measurement, obtain each anchor point actual measurement three-dimensional coordinate; And
(5) by the theoretical coordinate at each reference mark and Measured Coordinates contrast and error statistics, analyze according to national manufacture of steel structure technical regulation and technological requirement etc., if find not tolerance, according to its orientation, modification report is proposed automatically, if all qualified, generate corresponding pre-assembled examining report, as the authority of Quality Control Links.
2. the pre-assembled operating automation method of a kind of steel construction according to claim 1, is characterized in that: in step (2), described structure feature information comprises cross-sectional geometry, connected mode and Type of Welding.
3. the pre-assembled operating automation method of a kind of steel construction according to claim 2, is characterized in that: described measuring control point generates software by measuring control point intelligence and detects.
4. a kind of steel structure assembling operating automation method according to claim 3, is characterized in that: described three-dimensional steel construction detail drawing software is Tekla Structures.
5. a kind of steel structure assembling operating automation method according to claim 4, is characterized in that: described three-dimensional coordinate measuring instrument is total powerstation.
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Application publication date: 20140618 |