CN106647631A - Gantry hole making machine tool machining collision detection analysis method - Google Patents

Gantry hole making machine tool machining collision detection analysis method Download PDF

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Publication number
CN106647631A
CN106647631A CN201611087666.0A CN201611087666A CN106647631A CN 106647631 A CN106647631 A CN 106647631A CN 201611087666 A CN201611087666 A CN 201611087666A CN 106647631 A CN106647631 A CN 106647631A
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processing machine
processing
point
axis
coordinate system
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CN106647631B (en
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王国磊
饶刚
陈恳
吴丹
徐静
张庆彪
任田雨
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Tsinghua University
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Tsinghua University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/408Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by data handling or data format, e.g. reading, buffering or conversion of data
    • G05B19/4086Coordinate conversions; Other special calculations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/35Nc in input of data, input till input file format
    • G05B2219/35356Data handling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Numerical Control (AREA)

Abstract

The invention provides a gantry hole making machine tool machining collision detection analysis method. In the gantry hole making machine tool machining collision detection analysis method, the workpiece curve surface and the clamp of a fixed workpiece are subjected to discrete processing to obtain discrete point cloud data, the sub-machine-tool of a gantry hole making machine tool is subjected to modeling to obtain a first key parameter set (as shown in the description) and a second key parameter set (as shown in the description) of the sub-machine-tool, a point cloud set of a theoretical processing hole for collision determination is further selected, and whether the points in the point cloud set collide with the sub-machine-tool of the theoretical processing hole is determined, all of the theoretical processing holes of the workpiece are subjected to the above determination, so that the machinability analysis of all of the theoretical processing holes of the workpiece can be completed, and the subsequent actual hole making can be facilitated.

Description

Gantry drilling lathe manufacturing collision determination method
Technical field
The present invention relates to Aviation Digitalization manufacture field, more particularly to a kind of detection and analysis of gantry drilling lathe manufacturing collision Method.
Background technology
Drilling task is very important task in aviation drilling, and in aircraft manufacturing with production very big operation ratio is occupied Weight, existing processing mode mainly by the way of artificial drilling, with artificial line and then using manual electric drill drilling operation is completed. Because in artificial drilling, drilling quality quality relies on the highly skilled degree of workman, it is difficult to ensure uniform quality, it is possible that group The serious drilling problem of the overproof grade in hole.Drilling part is aircraft wing or fuselage grid beam and covering, is had already been through in early stage many The installation and fixation of procedure, manufacturing cost is expensive, and for the aeronautical product for having particular/special requirement, to requirement on machining accuracy compared with It is high.In recent years, start to be applied in aviation drilling task as the digitlization hole fabrication techniques of process equipment using Digit Control Machine Tool. In aeronautical manufacture, processing arrangement of boring holes is generally irregular on workpiece, it is difficult to intuitively determine whether the hole position can process.It is especially right In the inwall drilling of tubular workpiece, determine whether processing processing machine can reach the theoretical processing of design in early stage processes planning The hole position in hole, to reject the theoretical processing hole that can not be processed in planning early stage, is particularly important so as to avoid colliding.
The content of the invention
In view of the defect that prior art is present, it is an object of the invention to provide a kind of inspection of gantry drilling lathe manufacturing collision Analysis method is surveyed, it can complete the machinability analysis in all theoretical processing hole of workpiece, so as to be conducive to subsequently actually carrying out Drilling operation.
To achieve these goals, the invention provides a kind of gantry drilling lathe manufacturing collision determination method, uses In detection and analysis of drilling lathe in gantry to the manufacturing collision in the theoretical processing hole of workpiece, drilling lathe in gantry is sub including n Lathe, it is characterised in that gantry drilling lathe manufacturing collision determination method includes step:
S1, in workpiece coordinate system OW-XWYWZWIt is lower to build the theoretical processing hole of workpiece, and extract the position in theoretical processing hole CoordinateWith the unit normal vector in theoretical processing holeWherein, Ik, Jk, KkIt is respectively theoretical The unit normal vector in processing hole is in workpiece coordinate system OW-XWYWZWXWAxle, YWAxle, ZWUnit vector on axle, wherein, k=1, 2,...,Ntotal, NtotalFor the sum in the theoretical processing hole on workpiece;
S2, measures and is calculated the processing machine coordinate system O of processing machine using laser trackerMi-XMiYMiZMiSit in workpiece Mark system OW-XWYWZWUnder relative pose
Wherein, Mi=1,2 ..., n, Mi represent that processing machine Mi, n represent the sum of the processing machine on gantry drilling lathe, n >=1,Represent the X of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn arrow Amount expression,Represent the Y of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn Vector representation,Represent the Z of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn Vector representation,Represent origin of coordinates O of processing machine MiMiIn workpiece coordinate system OW-XWYWZWIn vector representation;
S3, to creating fixture bounding box for the fixture for fixing workpiece, distinguishes discrete by curve surface of workpiece and fixture bounding box For discrete point cloud data wBndBox3×wsizeAnd fBndBox3×fsize, wherein, wsize is discrete for the discrete point cloud of curve surface of workpiece Point quantity, fsize is the discrete point quantity of the discrete point cloud of fixture bounding box, so as to obtain including the discrete point cloud of curve surface of workpiece The population variance cloud data BndBox of the discrete point cloud data of data and fixture bounding box3×(wsize+fsize), wherein, (wsize+ Fsize) for curve surface of workpiece discrete point cloud and fixture bounding box discrete point cloud discrete point total quantity;
S4, according to the position coordinates in the theoretical processing hole obtained in step S1With theoretical processing hole Unit normal vectorAnd the processing machine coordinate system O of the processing machine obtained in step S2Mi-XMiYMiZMiIn work Part coordinate system OW-XWYWZWIn vectorObtain the first key parameter set of processing machineWith the second key parameter Set
S5, according to the position coordinates in the theoretical processing hole obtained in step S1With the handset obtained in step S2 The processing machine coordinate system O of bedMi-XMiYMiZMiIn workpiece coordinate system OW-XWYWZWUnder relative pose Judge the corresponding affiliated processing machine for processing the theoretical processing hole in theoretical processing hole;
S6, according to the position coordinates in the theoretical processing hole obtained in step S1With theoretical processing hole Unit normal vectorThe population variance cloud data BndBox obtained in step S33×(wsize+fsize)And step The affiliated processing machine for processing hole for processing Theory obtained in S5, Choice Theory processes the point cloud for doing collision judgment in hole Set
S7, according to the first key parameter set of the processing machine obtained in step S4With the second key parameter collection CloseAnd the point for doing collision judgment in the theoretical processing hole obtained in step S6 converges conjunctionObtain The point for doing collision judgment in theory processing hole converges conjunctionIn every bitHole is processed with for processing Theory Affiliated processing machine collision first condition and second condition;
S8, the point for doing collision judgment for judging theoretical processing hole converges conjunctionIn every bitWhether First condition or second condition are met, if the point for doing collision judgment in theoretical processing hole converges conjunctionIn have full The point of sufficient first condition or second condition, then it represents that theory processing hole and the affiliated processing machine for processing the theoretical processing hole Collide, the theoretical processing hole for meeting first condition or second condition is set to into non-machinable hole;If the use in theory processing hole Conjunction is converged in the point for doing collision judgmentIn every bitAll it is unsatisfactory for first condition and second condition, then it represents that Theory processing hole with do not collide for processing the theoretical affiliated processing machine for processing hole, first condition and the will be unsatisfactory for The theoretical processing hole of two conditions is set to and can process hole.
Beneficial effects of the present invention are as follows:
In gantry drilling lathe manufacturing collision determination method of the invention, to curve surface of workpiece and fixed workpiece Fixture carries out discrete processes and obtains discrete point cloud data, and the processing machine of gantry drilling lathe is modeled obtains processing machine First key parameter setWith the second key parameter setFurther Choice Theory processing hole for doing The point of collision judgment converges and merges whether the point for judging a little to converge in closing touches with the processing machine that hole is processed for processing Theory Hit, above-mentioned judgement is all carried out to all theoretical processing hole of workpiece with the mode of circulation, add so as to complete all theoretical of workpiece The machinability analysis in work hole, so as to the drilling operation for being conducive to subsequently actually carrying out.
Description of the drawings
Fig. 1 is gantry void formers employed in gantry drilling lathe manufacturing collision determination method of the invention The overall schematic of bed;
Fig. 2 is that theoretical processing hole correspondence is judged in gantry drilling lathe manufacturing collision determination method of the invention For processing Theory process hole affiliated processing machine schematic diagram;
Fig. 3 is the structure lathe coordinate system O- in gantry drilling lathe manufacturing collision determination method of the invention The schematic diagram of XYZ;
Fig. 4 is the enlarged drawing of encircled portion in Fig. 1;
Fig. 5 is the position of the virtual point of a knife of gantry drilling lathe in Fig. 1 one of processing machine in an initial condition Rough schematic view;
Fig. 6 is that the point that the point for doing collision judgment in theoretical processing hole is converged in closing does collision calculation with cuboid collision Schematic diagram;
Fig. 7 is that the point that the point for doing collision judgment in theoretical processing hole is converged in closing does collision calculation with cylinder collision Schematic diagram;
Fig. 8 is the bounding box of the 3rd linear motion axis, the first rotary motion axle and the second rotary motion axle of processing machine Schematic diagram.
Wherein, description of reference numerals is as follows:
1 crossbeam K cutters
2 left column T wrists heart points
The virtual points of a knife of 3 right column TCP
4 ground bridges
Specific embodiment
With reference to the accompanying drawings describing gantry drilling lathe manufacturing collision determination method of the invention in detail.
Referring to figs. 1 to Fig. 8, gantry drilling lathe manufacturing collision determination method of the present invention, for gantry void formers Detection and analysis of the bed to the manufacturing collision in the theoretical processing hole of workpiece, gantry drilling lathe includes n processing machine, and its feature exists In gantry drilling lathe manufacturing collision determination method includes step:
S1, in workpiece coordinate system OW-XWYWZWIt is lower to build the theoretical processing hole of workpiece, and extract the position in theoretical processing hole CoordinateWith the unit normal vector in theoretical processing holeWherein, Ik, Jk, KkIt is respectively theoretical The unit normal vector in processing hole is in workpiece coordinate system OW-XWYWZWXWAxle, YWAxle, ZWUnit vector on axle, wherein, k=1, 2,...,Ntotal, NtotalFor the sum in the theoretical processing hole on workpiece;
S2, measures and is calculated the processing machine coordinate system O of processing machine using laser tracker (not shown)Mi-XMiYMiZMi In workpiece coordinate system OW-XWYWZWUnder relative pose
Wherein, Mi=1,2 ..., n, Mi represent that processing machine Mi, n represent the sum of the processing machine on gantry drilling lathe, n >=1,Represent the X of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn vector Represent,Represent the Y of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn arrow Amount expression,Represent the Z of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn Vector representation,Represent origin of coordinates O of processing machine MiMiIn workpiece coordinate system OW-XWYWZWIn vector representation;
S3, to creating fixture bounding box for the fixture for fixing workpiece, distinguishes discrete by curve surface of workpiece and fixture bounding box For discrete point cloud data wBndBox3×wsizeAnd fBndBox3×fsize, wherein, wsize is discrete for the discrete point cloud of curve surface of workpiece Point quantity, fsize is the discrete point quantity of the discrete point cloud of fixture bounding box, so as to obtain including the discrete point cloud of curve surface of workpiece The population variance cloud data BndBox of the discrete point cloud data of data and fixture bounding box3×(wsize+fsize), wherein, (wsize+ Fsize) for curve surface of workpiece discrete point cloud and fixture bounding box discrete point cloud discrete point total quantity;
S4, according to the position coordinates in the theoretical processing hole obtained in step S1With theoretical processing hole Unit normal vectorAnd the processing machine coordinate system O of the processing machine obtained in step S2Mi-XMiYMiZMiIn work Part coordinate system OW-XWYWZWIn vectorObtain the first key parameter set of processing machineWith the second crucial ginseng Manifold is closed
S5, according to the position coordinates in the theoretical processing hole obtained in step S1With the son obtained in step S2 The processing machine coordinate system O of latheMi-XMiYMiZMiIn workpiece coordinate system OW-XWYWZWUnder relative pose Judge the corresponding affiliated processing machine for processing the theoretical processing hole in theoretical processing hole;
S6, according to the position coordinates in the theoretical processing hole obtained in step S1With theoretical processing hole Unit normal vectorThe population variance cloud data BndBox obtained in step S33×(wsize+fsize)And step The affiliated processing machine for processing hole for processing Theory obtained in S5, Choice Theory processes the point cloud for doing collision judgment in hole Set
S7, according to the first key parameter set of the processing machine obtained in step S4With the second key parameter setAnd the point for doing collision judgment in the theoretical processing hole obtained in step S6 converges conjunctionManaged Conjunction is converged by the point for doing collision judgment in processing holeIn every bitHole is processed with for processing Theory The first condition and second condition of affiliated processing machine collision;
S8, the point for doing collision judgment for judging theoretical processing hole converges conjunctionIn every bitWhether First condition or second condition are met, if the point for doing collision judgment in theoretical processing hole converges conjunctionIn have full The point of sufficient first condition or second condition, then it represents that theory processing hole and the affiliated processing machine for processing the theoretical processing hole Collide, the theoretical processing hole for meeting first condition or second condition is set to into non-machinable hole;If the use in theory processing hole Conjunction is converged in the point for doing collision judgmentIn every bitAll it is unsatisfactory for first condition and second condition, then it represents that Theory processing hole with do not collide for processing the theoretical affiliated processing machine for processing hole, first condition and the will be unsatisfactory for The theoretical processing hole of two conditions is set to and can process hole.
In gantry drilling lathe manufacturing collision determination method of the invention, to curve surface of workpiece and fixed workpiece Fixture carries out discrete processes and obtains discrete point cloud data, and the processing machine of gantry drilling lathe is modeled obtains processing machine First key parameter setWith the second key parameter setFurther Choice Theory processing hole for touching The point for hitting judgement converges and merges whether the point judged a little to converge in closing collides with the processing machine for being used for processing Theory processing hole, Above-mentioned judgement is all carried out to all theoretical processing hole of workpiece with the mode of circulation, so as to complete all theoretical processing hole of workpiece Machinability analysis, so as to the drilling operation for being conducive to subsequently actually carrying out.
Remark additionally here, the three-dimensional digital-to-analogue of workpiece can be set up using three-dimensional software CATIA R18, from what is set up The theoretical position coordinates for processing hole in extraction step S1 in the three-dimensional digital-to-analogue of workpieceWith the list in theoretical processing hole Position normal vectorData.
Using STL rapid shapings (the Stereolithographic Rapid in three-dimensional software CATIA R18 Prototyping) module realizes step S3 curve surface of workpiece and fixture bounding box is discrete for discrete point cloud data wBndBox3×wsizeAnd fBndBox3×fsize
In gantry drilling lathe manufacturing collision determination method of the invention, step S2 include step S21, S22, S23 and S24.
S21, not conllinear p target ball pedestal of setting is used as p mark on the locating surface for the fixture for fixing workpiece Point, is respectively correspondingly arranged on a target ball on p target ball pedestal, measured for fixing workpiece using laser tracker (not shown) P index point ERS1 on fixturem~ERSpmCoordinateI=1,2 ..., p, p (p >=3) are represented Index point quantity, calculates workpiece coordinate system OW-XWYWZWXWAxle, YWAxle and ZWUnit direction vector, so as to set up workpiece Coordinate system OW-XWYWZWIn laser tracker coordinate system OLT-XLTYLTZLTUnder position auto―controlWTLT
S22, demarcates lathe coordinate system O-XYZ, sets up the processing machine coordinate system O of n processing machineMi-XMiYMiZMiSit in lathe Position auto―control under mark system O-XYZMiTB
S23, not conllinear fixed q target ball pedestal is used as q index point, q target on the crossbeam 1 of gantry drilling lathe A target ball is respectively correspondingly arranged on ball pedestal, using laser tracker (not shown) q index point on crossbeam 1 is measured BMS1m~BMSqmCoordinateAnd indicate with q of measurement under the lathe coordinate system O-XYZ for demarcating Point BMS1d~BMSqdCoordinateRegistration, i=1,2 ..., q, q (q >=3) represent index point quantity, Lathe coordinate system O-XYZ is set up in laser tracker coordinate system OLT-XLTYLTZLTUnder position auto―controlBTLT
S24, the workpiece coordinate system O in step S21W-XWYWZWIn laser tracker coordinate system OLT-XLTYLTZLTUnder Position auto―controlWTLT, lathe coordinate system O-XYZ in step S23 is in laser tracker coordinate system OLT-XLTYLTZLTUnder pose square Battle arrayBTLTWith the processing machine coordinate system O of n processing machine in step S22Mi-XMiYMiZMiPose under lathe coordinate system O-XYZ MatrixMiTB, it is calculated the processing machine coordinate system O of n processing machineMi-XMiYMiZMiOpposite piece coordinate system OW-XWYWZWConversion Matrix is
Remark additionally here, laser tracker coordinate system OLT-XLTYLTZLTIt is solid with laser tracker (not shown) Knot, is determined by the inside of laser tracker (not shown).Q index point BMS1 in step S23m~BMSqmCoordinateWith the q index point BMS1 measured under the lathe coordinate system O-XYZ for demarcatingd~BMSqdCoordinateRegistration operation can be realized using the autoregistration function in Space Analysis softwares.
With reference to Fig. 3 to Fig. 5, position auto―control in step S22MiTBProcess of setting up be:S221, demarcates lathe coordinate system O- XYZ:Index point is set on four angles A, B, C and D of the ground bridge 4 of lathe, with upper surface A1, B1, C1 and the D1 at four angles and Both side surface A2, B2, C2, D2 and A3, B3, C3, D3 as index plane, using index point and index plane on the ground bridge 4 of lathe Lathe coordinate system O-XYZ is set up on the ground bridge 4 of lathe;S222:Processing machine for AC yaws five-axis machine tool, wherein AC yaws The X-axis of five-axis machine tool be first straight line kinematic axis, Y-axis be second straight line kinematic axis, Z axis be the 3rd linear motion axis, principal axis A be the One rotary motion axle AMiAnd main shaft C is the second rotary motion axle CMi, AC yaws are also including cutter K, the first rotary motion axle AMiAnd knife Tool K can be with the second rotary motion axle CMiRotary motion, cutter K is arranged on the first rotary motion axle AMiOn, by the adjustment of each processing machine To original state, and gantry drilling lathe is adjusted to into original state, using the tracking of laser tracker (not shown) first is arranged on Rotary motion axle AMiWith the second rotary motion axle CMiOn target ball measure the first straight line kinematic axis of each processing machine, second straight line fortune The unit direction vector of moving axis and the 3rd linear motion axis under lathe coordinate system O-XYZ is respectivelyAnd first Rotary motion axle AMiAxisWith the second rotary motion axle CMiAxisPosition, obtain the first rotary motion axle AMiAxle LineLinear equation in lathe coordinate system O-XYZ isAnd second rotation Kinematic axis CMiAxisLinear equation in lathe coordinate system O-XYZ is: Wherein, (xA,yA,zA)TFor axisThe coordinate of upper any point, (xC,yC,zC)TFor axisThe coordinate of upper any point,For axisUnit direction vector,For axisUnit direction vector,For axisOn known point,For axisOn known point,For axisLinear equation parameter,For axisLinear equation Parameter;S223:According to the first rotary motion axle A obtained in step S222MiAxisWith the second rotary motion axle CMi's AxisThe first rotary motion axle A of each processing machine Mi is calculated by geometrical relationshipMiAxisWith the second rotary motion axle CMi AxisAxis common vertical line FMi, and calculate the axis common vertical line F of each processing machine MiMiWith its second rotary motion axle CMi's AxisIntersection point TMi, by intersection point TMiAs the wrist heart point T of the AC yaws of processing machine, from wrist heart point T along the second rotary motion Axle CMiAxisOffset the first rotary motion axle AMiPendulum length apart from LMiThe position of virtual point of a knife TCP is obtained, after skew Processing machine coordinate system Os of the virtual point of a knife TCP for obtaining as processing machineMi-XMiYMiZMiOrigin OMi, Fig. 4 and Fig. 5 only illustrates and sets Put the position view of the processing machine on the crossbeam 1 of gantry drilling lathe and its virtual point of a knife TCP;S224:If processing machine Processing machine coordinate system OMi-XMiYMiZMiXMiThe X-axis of the positive direction of axle and the lathe coordinate system O-XYZ of gantry drilling lathe is just Direction X+ is consistent, by the first straight line kinematic axis of each processing machine obtained in step S222, second straight line kinematic axis and the 3rd Unit direction vector of the linear motion axis under lathe coordinate system O-XYZBy the most long straight line fortune of wherein stroke Processing machine coordinate system O of unit direction vector of the moving axis under lathe coordinate system O-XYZ as processing machineMi-XMiYMiZMiIt is corresponding The unit direction vector of axle, using the processing machine coordinate system O of the method amendment processing machine of vectorial multiplication crossMi-XMiYMiZMiOther two The unit direction vector of individual axle, by the processing machine coordinate system O of processing machineMi-XMiYMiZMiOrigin OMiWith the unit side of each axle To vectorObtain the processing machine coordinate system O of processing machineMi-XMiYMiZMiPose under lathe coordinate system O-XYZ Matrix
Remark additionally here, the original state of each processing machine refers to the first rotary shaft A of processing machineMiRotation side To the processing machine coordinate system O with each processing machineMi-XMiYMiZMiXMiThe direction of axle is consistent and the second rotary shaft CMiDirection of rotation With the processing machine coordinate system O of each processing machineMi-XMiYMiZMiZMiThe location status when direction of axle is consistent.Gantry drilling lathe Original state refer to the gantry being made up of crossbeam 1, left column 2 and right column 3 in the one of the ground bridge 4 of gantry drilling lathe End, the processing machine that is arranged on crossbeam 1 are in an intermediate position, processing machine that is being arranged on left column 2 and right column 3 is respectively at The upper end of left column 2 and right column 3 and be arranged at ground bridge 4 on processing machine in ground bridge 4 one end location status.
With reference to Fig. 3, built on the ground bridge 4 of lathe using the index point and index plane on the ground bridge 4 of lathe in step S221 Upper surface A1, B1, C1 and D1 are specifically fitted to a plane by vertical lathe coordinate system O-XYZ, are sat the plane as lathe The X/Y plane of the X-axis of mark system O-XYZ and Y-axis composition, corresponding vertical X/Y plane vector upwards is the unit direction vector of Z axisThen, two side planes at one of angle in tetra- angles of A, B, C and D are measured using laser tracker (not shown), respectively The intersection of two side planes and X/Y plane is calculated, and calculates the origin O of the intersection point as lathe coordinate system O-XYZ of two intersections; Then, a target ball pedestal is fixed on gantry, a target ball and mobile gantry is set on the target ball pedestal, in mobile gantry While using laser tracker (not shown) track target ball, draw measurement data and by the move contrail fitting of target ball into one Straight line simultaneously obtains the unit direction vector that target ball moves (i.e. gantry motion), can measure back and forth here certainly repeatedly, and according to Multiple measurement results obtain the unit direction vector of gantry motionTake the unit direction vector of gantry motionFor machine coordinates It is the unit direction vector of the X-axis of O-XYZ;Finally, by the unit direction vector of Z axisWith the unit direction vector of X-axis It is calculated the unit direction vector of the Y-axis of the lathe coordinate system O-XYZ of gantry drilling latheThus Go outIt is vertical two-by-two, so as to set up the lathe coordinate system O-XYZ of gantry drilling lathe.
Known point in step S222WithRefer respectively to target ball and be separately positioned on the first rotary motion axle AMiWith second Rotary motion axle CMiThe center of circle of the fitting circle to be formed was moved when upper.
With reference to Fig. 6 to Fig. 8, the first key parameter set of processing machine in step S4With the second key parameter collection CloseAcquisition process it is as follows:
Create the 3rd linear motion axis, the first rotary motion axle A of processing machineMiAnd the second rotary motion axle CMiBag Box is enclosed, by the 3rd linear motion axis of processing machine, the first rotary motion axle AMiAnd second rotary motion axle bounding box segmentation For NrIndividual cuboid and NcIndividual cylinder, obtains each cuboid RrFirst length of sideSecond length of side3rd length of side With each cylinder CcRadius rcWith length lc, by the position coordinates in theoretical processing holeUnit normal vectorAnd the Z of processing machineWThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn vectorWith each square Body RrWith each cylinder CcPosition relationship be calculated each cuboid RrCenterThe normal direction in the first face AmountThe normal vector in the second faceWith the normal vector in the 3rd faceAnd each cylinder CcCenterAnd axle Line vectorObtain each cuboid RrThe first key parameter With each cylinder CcThe second key parameterSo as to obtain the 3rd linear motion of processing machine Axle, the first rotary motion axle AMiAnd the second rotary motion axle CMiBounding box segmentation NrFirst key parameter of individual cuboid Collection is combined into:
Wherein, r=1,2 ..., Nr, NrRepresent cuboid number;
And NcSecond key parameter collection of individual cylinder is combined into:
Wherein, c=1,2 ..., Nc, NcRepresent cylinder number.
With reference to Fig. 8, each cuboid RrCenterThe normal vector in the first faceThe normal vector in the second faceWith the normal vector in the 3rd faceAnd each cylinder CcCenterWith axis vectorCalculating Journey is as follows:By the 3rd linear motion axis of processing machine, the first rotary motion axle AMiWith the second rotary motion axle CMiBounding box point It is cut into four cuboid R1、R2、R3And R4With four cylinder C1、C2、C3And C4, calculate cuboid R1、R2、R3And R4Centre bit PutThe normal vector in the first faceThe normal vector in the second faceWith the normal vector in the 3rd faceAnd cylinder C1、 C2、C3And C4CenterWith axis vectorFor:
Wherein,It is from virtual point of a knife TCP to cuboid R1CenterDistance,It is from virtual point of a knife TCP to cuboid R2CenterDistance,It is from wrist heart point T to cuboid R3CenterDistance,From wrist heart point T to cuboid R4CenterDistance,It is from virtual point of a knife TCP to cylinder C1Centre bit PutDistance,It is from virtual point of a knife TCP to cylinder C2CenterDistance,It is from virtual point of a knife TCP To its center C3CenterDistance,It is from wrist heart point T to cylinder C4CenterAway from From.
With reference to Fig. 2, step S5 comprises the steps:S51, takes and workpiece coordinate system OW-XWYWZWZWThe vertical N of axlesIt is individual The cross section of workpiece, obtains the interior conduit cross section curve set of workpieceIt is bent to each interior conduit section Line SiAsk for minimum circumscribed circle Ci, obtain minimum circumscribed circle CiCentral coordinate of circle beRadius isWherein, i= 1,2,…,Ns;By the position coordinates in theoretical processing holeFind satisfactionMinimum circumscribed circle Ci, correspondence central coordinate of circleWith radiusWith minimum circumscribed circle Ci+1, correspondence central coordinate of circleWith RadiusAnd computational theory processes hole position i.e. in ZWValue on axle is zkThe minimum of the interior conduit cross section curve of place's workpiece Circumscribed circleCentral coordinate of circleAnd radiusFor:
S52, the position coordinates in the theoretical processing hole obtained according to step S1Calculate with step S51 The minimum circumscribed circle of the interior conduit cross section curve of the theoretical processing hole position arrivedCentral coordinate of circle And radiusIfThe theoretical processing hole is judged for endoporus, endoporus is by being arranged on dragon Door drilling lathe crossbeam 1 on processing machine or be arranged on the ground bridge 4 of gantry drilling lathe processing machine processing, wherein, whenAnd zk≥ZUDWhen, the theoretical processing hole belongs to the processing machine being arranged on crossbeam 1 and adds Work, the affiliated processing machine in the theoretical processing hole is the processing machine being arranged on crossbeam 1;When And zk< ZUDWhen, the theoretical processing hole belongs to the processing machine processing being arranged on the ground bridge 4 of gantry drilling lathe, the theory The affiliated processing machine in processing hole is the processing machine being arranged on the ground bridge 4 of gantry drilling lathe, wherein, ZUDTo be arranged on gantry system Processing machine on the crossbeam 1 of hole machine tool and the processing machine being arranged on the ground bridge 4 of gantry drilling lathe are in ZWAdding on direction of principal axis Work scope cut off value;IfThe theoretical processing hole is judged for exit orifice, exit orifice is by arranging Processing machine on the left column 2 of gantry drilling lathe or the processing machine processing being arranged on the right column 3 of gantry drilling lathe, Wherein, whenAnd yk< YRL, theory processing hole belongs to and is arranged on gantry drilling lathe Processing machine processing on left column 2, the theoretical processing hole is added by the processing machine being arranged on the left column 2 of gantry drilling lathe Work;WhenAnd yk≥YRL, the theoretical processing hole belongs to and is arranged on gantry drilling lathe Right column 3 on processing machine processing, theory processing hole affiliated processing machine be to be arranged on the right column 3 of gantry drilling lathe Processing machine, wherein, YRLFor the processing machine that is arranged on the left column 2 of gantry drilling lathe and it is arranged on gantry drilling lathe Processing machine on right column 3 is in YWRange of work cut off value on direction of principal axis.
Remark additionally here, number N that the cross section of workpiece takes in step S51sDetermined by the complexity of workpiece Fixed, the processing machine being arranged on the crossbeam 1 of gantry drilling lathe and the processing machine being arranged on the ground bridge 4 of gantry drilling lathe exist ZWRange of work cut off value Z on direction of principal axisUDBy on the processing machine and ground bridge 4 being arranged on the crossbeam 1 of gantry drilling lathe The stroke of processing machine determines, the processing machine being arranged on the left column 2 of gantry drilling lathe and is arranged on gantry drilling lathe Processing machine on right column 3 is in YWRange of work cut off value Y on direction of principal axisRLBy the son being arranged on left column 2 and right column 3 Lathe is along YMiThe stroke of axle is determined.
The point for doing collision judgment in theoretical processing hole converges conjunction in step S6Selection course it is as follows: According to the affiliated processing machine for obtaining processing hole for processing Theory in step S5, if affiliated processing machine is provided in gantry drilling Processing machine on the crossbeam 1 of lathe, then in total discrete point cloud data BndBox3×(wsize+fsize)Collision judgment is done in middle extraction Point converges conjunctionIn pointMeet:
If affiliated processing machine is provided in the processing machine on the ground bridge 4 of gantry drilling lathe, in total discrete point cloud Data BndBox3×(wsize+fsize)The point that collision judgment is done in middle extraction converges conjunctionIn pointMeet:
If affiliated processing machine is provided in the processing machine on the left column 2 of gantry drilling lathe, in total discrete point Cloud data BndBox3×(wsize+fsize)The point that collision judgment is done in middle extraction converges conjunctionIn pointMeet:
If affiliated processing machine is provided in the processing machine on the right column 3 of gantry drilling lathe, in total discrete point Cloud data BndBox3×(wsize+fsize)The point that collision judgment is done in middle extraction converges conjunctionIn pointMeet:
Wherein, LAIt is from virtual point of a knife TCP to the first rotary motion axle A along generating tool axis vector directionMiLength, HAIt is vertical The first rotary motion axle A in straight knife axial vector directionMiCornerwise half of rectangle for obtaining of projection.
With reference to Fig. 6, the first condition in step S7 is:
Represent that point converges conjunctionIn pointIn cuboid RrIn, extract the first key parameter set In r row data obtain cuboid RrThe first key parameterIn formula, d1、d2And d3For the theoretical position for processing hole to cuboid RrCenterDisplacement respectively in cuboid RrThe first face Normal vectorThe normal vector in the second faceWith the normal vector in the 3rd faceUnit vector on direction;
With reference to Fig. 7, the second condition in step S7 is:
Represent that point converges conjunctionIn pointIn cylinder CcIn, extract the second key parameter set In c row data obtain cylinder CcThe second key parameterIn formula, d||And dRepresentation theory The position in processing hole is to cylinder CcCenterDisplacement respectively axis vectorOn direction and vertical axis VectorOrthographic projection value on direction.

Claims (8)

1. a kind of gantry drilling lathe manufacturing collision determination method, hole is processed for gantry drilling lathe to the theoretical of workpiece Manufacturing collision detection with analysis, gantry drilling lathe include n processing machine, it is characterised in that gantry drilling lathe Manufacturing collision determination method includes step:
S1, in workpiece coordinate system OW-XWYWZWIt is lower to build the theoretical processing hole of workpiece, and extract the position coordinates in theoretical processing holeWith the unit normal vector in theoretical processing holeWherein, Ik, Jk, KkRespectively theoretical processing The unit normal vector in hole is in workpiece coordinate system OW-XWYWZWXWAxle, YWAxle, ZWUnit vector on axle, wherein, k=1, 2,...,Ntotal, NtotalFor the sum in the theoretical processing hole on workpiece;
S2, measures and is calculated the processing machine coordinate system O of processing machine using laser trackerMi-XMiYMiZMiIn workpiece coordinate system OW-XWYWZWUnder relative pose
Wherein, Mi=1,2 ..., n, Mi represent that processing machine Mi, n represent the sum of the processing machine on gantry drilling lathe, n >=1,Represent the X of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn vector table Show,Represent the Y of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn vector Represent,Represent the Z of processing machine MiMiThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn arrow Amount expression,Represent origin of coordinates O of processing machine MiMiIn workpiece coordinate system OW-XWYWZWIn vector representation;
S3, to for fix workpiece fixture create fixture bounding box, by curve surface of workpiece and fixture bounding box respectively it is discrete be from Scattered cloud data wBndBox3×wsizeAnd fBndBox3×fsize, wherein, wsize is the discrete points of the discrete point cloud of curve surface of workpiece Amount, fsize is the discrete point quantity of the discrete point cloud of fixture bounding box, so as to obtain including the discrete point cloud data of curve surface of workpiece With the population variance cloud data BndBox of the discrete point cloud data of fixture bounding box3×(wsize+fsize), wherein, (wsize+fsize) The discrete point total quantity of the discrete point cloud of discrete point cloud and fixture bounding box for curve surface of workpiece;
S4, according to the position coordinates in the theoretical processing hole obtained in step S1With the per unit system in theoretical processing hole VectorAnd the processing machine coordinate system O of the processing machine obtained in step S2Mi-XMiYMiZMiIn workpiece coordinate It is OW-XWYWZWIn vectorObtain the first key parameter set of processing machineWith the second key parameter set
S5, according to the position coordinates in the theoretical processing hole obtained in step S1With the processing machine obtained in step S2 Processing machine coordinate system OMi-XMiYMiZMiIn workpiece coordinate system OW-XWYWZWUnder relative pose Judge the corresponding affiliated processing machine for processing the theoretical processing hole in theoretical processing hole;
S6, according to the position coordinates in the theoretical processing hole obtained in step S1With the per unit system in theoretical processing hole VectorThe population variance cloud data BndBox obtained in step S33×(wsize+fsize)And in step S5 The affiliated processing machine for processing hole for processing Theory for arriving, the point for doing collision judgment in Choice Theory processing hole converges conjunction
S7, according to the first key parameter set of the processing machine obtained in step S4With the second key parameter setAnd the point for doing collision judgment in the theoretical processing hole obtained in step S6 converges conjunctionManaged Conjunction is converged by the point for doing collision judgment in processing holeIn every bitHole is processed with for processing Theory The first condition and second condition of affiliated processing machine collision;
S8, the point for doing collision judgment for judging theoretical processing hole converges conjunctionIn every bitWhether meet First condition or second condition, if the point for doing collision judgment in theoretical processing hole converges conjunctionIn have satisfaction The point of one condition or second condition, then it represents that theory processing hole occurs with the affiliated processing machine for being used to process the theoretical processing hole Collision, by the theoretical processing hole for meeting first condition or second condition non-machinable hole is set to;If theory processing hole for doing The point of collision judgment converges conjunctionIn every bitAll it is unsatisfactory for first condition and second condition, then it represents that theoretical Processing hole does not collide with the affiliated processing machine for being used to process the theoretical processing hole, will be unsatisfactory for first condition and Article 2 The theoretical processing hole of part is set to and can process hole.
2. gantry drilling lathe manufacturing collision determination method according to claim 1, it is characterised in that step S2 bag Include step:
S21, not conllinear p target ball pedestal of setting is used as p index point, p on the locating surface for the fixture for fixing workpiece A target ball is respectively correspondingly arranged on individual target ball pedestal, is measured for p on the fixture for fixing workpiece using laser tracker Index point ERS1m~ERSpmCoordinateI=1,2 ..., p, p (p >=3) represent index point quantity, Calculate workpiece coordinate system OW-XWYWZWXWAxle, YWAxle and ZWUnit direction vector, so as to set up workpiece coordinate system OW- XWYWZWIn laser tracker coordinate system OLT-XLTYLTZLTUnder position auto―controlWTLT
S22, demarcates lathe coordinate system O-XYZ, sets up the processing machine coordinate system O of n processing machineMi-XMiYMiZMiIn lathe coordinate system Position auto―control under O-XYZMiTB
S23, not conllinear fixed q target ball pedestal is used as q index point, q target ball on the crossbeam (1) of gantry drilling lathe A target ball is respectively correspondingly arranged on pedestal, using laser tracker q index point BMS1 on crossbeam (1) is measuredm~BMSqm CoordinateAnd with demarcate lathe coordinate system O-XYZ under measure q index point BMS1d~ BMSqdCoordinateRegistration, i=1,2 ..., q, q (q >=3) represent index point quantity, set up lathe seat Mark system O-XYZ is in laser tracker coordinate system OLT-XLTYLTZLTUnder position auto―controlBTLT
S24, the workpiece coordinate system O in step S21W-XWYWZWIn laser tracker coordinate system OLT-XLTYLTZLTUnder pose MatrixWTLT, lathe coordinate system O-XYZ in step S23 is in laser tracker coordinate system OLT-XLTYLTZLTUnder position auto―controlBTLT With the processing machine coordinate system O of n processing machine in step S22Mi-XMiYMiZMiPose square under lathe coordinate system O-XYZ Battle arrayMiTB, it is calculated the processing machine coordinate system O of n processing machineMi-XMiYMiZMiOpposite piece coordinate system OW-XWYWZWConversion square Battle array be
T M i W = ( T W L T ) - 1 · T B L T · T M i B = x → M i W y → M i W z → M i W p → M i W 0 → 1 × 3 1 .
3. gantry drilling lathe manufacturing collision determination method according to claim 2, it is characterised in that step S22 Middle position auto―controlMiTBProcess of setting up be:
S221, demarcates lathe coordinate system O-XYZ:Index point is set on four angles A, B, C and D of the ground bridge (4) of lathe, with four Upper surface A1, B1, C1 and the D1 at individual angle and both side surface A2, B2, C2, D2 and A3, B3, C3, D3 as index plane, using lathe Ground bridge (4) on index point and index plane set up lathe coordinate system O-XYZ on the ground bridge (4) of lathe;
S222:Processing machine is the five-axis machine tool of AC yaws, and wherein the X-axis of the five-axis machine tool of AC yaws is first straight line kinematic axis, Y Axle is second straight line kinematic axis, Z axis are the 3rd linear motion axis, principal axis A is the first rotary motion axle AMiAnd main shaft C is the second rotation Transhipment moving axis CMi, AC yaws are also including cutter (K), the first rotary motion axle AMiCan be with the second rotary motion axle with cutter (K) CMiRotary motion, cutter (K) is arranged on the first rotary motion axle AMiOn, each processing machine is adjusted to into original state, and by gantry Drilling lathe is adjusted to original state, and using laser tracker tracking the first rotary motion axle A is arranged onMiWith the second rotary motion Axle CMiOn target ball measure first straight line kinematic axis, second straight line kinematic axis and the 3rd linear motion axis of each processing machine in machine Unit direction vector under bed coordinate system O-XYZ is respectivelyAnd the first rotary motion axle AMiAxisWith Second rotary motion axle CMiAxisPosition, obtain the first rotary motion axle AMiAxisIn lathe coordinate system O- Linear equation in XYZ isAnd the second rotary motion axle CMiAxle LineLinear equation in lathe coordinate system O-XYZ is:Wherein, (xA,yA,zA)TFor axisThe coordinate of upper any point, (xC,yC,zC)TFor axisThe coordinate of upper any point,For AxisUnit direction vector,For axisUnit direction vector,For axisOn known point,For AxisOn known point,For axisLinear equation parameter,For axisLinear equation parameter;
S223:According to the first rotary motion axle A obtained in step S222MiAxisWith the second rotary motion axle CMiAxle LineThe first rotary motion axle A of each processing machine Mi is calculated by geometrical relationshipMiAxisWith the second rotary motion axle CMi's AxisAxis common vertical line FMi, and calculate the axis common vertical line F of each processing machine MiMiWith its second rotary motion axle CMiAxle LineIntersection point TMi, by intersection point TMiAs wrist heart point (T) of the AC yaws of processing machine, from wrist heart point (T) along the second rotation fortune Moving axis CMiAxisOffset the first rotary motion axle AMiPendulum length apart from LMiThe position of virtual point of a knife (TCP) is obtained, will be inclined Processing machine coordinate system O of the virtual point of a knife (TCP) obtained after shifting as processing machineMi-XMiYMiZMiOrigin OMi
S224:If the processing machine coordinate system O of processing machineMi-XMiYMiZMiXMiThe positive direction of axle is sat with the lathe of gantry drilling lathe Positive direction X+ of the X-axis of mark system O-XYZ is consistent, by the first straight line kinematic axis of each processing machine obtained in step S222, second The unit direction vector of linear motion axis and the 3rd linear motion axis under lathe coordinate system O-XYZBy its Processing machine coordinate of unit direction vector of the most long linear motion axis of middle stroke under lathe coordinate system O-XYZ as processing machine It is OMi-XMiYMiZMiCorresponding axle unit direction vector, using the processing machine coordinate system of the method amendment processing machine of vectorial multiplication cross OMi-XMiYMiZMiOther two axles unit direction vector, by the processing machine coordinate system O of processing machineMi-XMiYMiZMiOriginal Point OMiWith the unit direction vector of each axleObtain the processing machine coordinate system O of processing machineMi-XMiYMiZMiSit in lathe Position auto―control under mark system O-XYZ
4. gantry drilling lathe manufacturing collision determination method according to claim 1, it is characterised in that in step S4 First key parameter set of processing machineWith the second key parameter setAcquisition process it is as follows:
Create the 3rd linear motion axis, the first rotary motion axle A of processing machineMiAnd the second rotary motion axle CMiBounding box, By the 3rd linear motion axis of processing machine, the first rotary motion axle AMiAnd second the bounding box of rotary motion axle be divided into NrIt is individual Cuboid and NcIndividual cylinder, obtains each cuboid RrFirst length of sideSecond length of side3rd length of sideAnd each Cylinder CcRadius rcWith length lc, by the position coordinates in theoretical processing holeUnit normal vectorAnd the Z of processing machineWThe axle direction of motion is in workpiece coordinate system OW-XWYWZWIn vectorWith each square Body RrWith each cylinder CcPosition relationship be calculated each cuboid RrCenterThe normal direction in the first face AmountThe normal vector in the second faceWith the normal vector in the 3rd faceAnd each cylinder CcCenterAnd axle Line vectorObtain each cuboid RrThe first key parameter With each cylinder CcThe second key parameterSo as to obtain the 3rd linear motion of processing machine Axle, the first rotary motion axle AMiAnd the second rotary motion axle CMiBounding box segmentation NrFirst key parameter of individual cuboid Collection is combined into:
Wherein, r=1,2 ..., Nr, NrRepresent cuboid number;
And NcSecond key parameter collection of individual cylinder is combined into:
Wherein, c=1,2 ..., Nc, NcRepresent cylinder number.
5. gantry drilling lathe manufacturing collision determination method according to claim 4, it is characterised in that each rectangle Body RrCenterThe normal vector in the first faceThe normal vector in the second faceWith the normal vector in the 3rd faceWith And each cylinder CcCenterWith axis vectorCalculating process it is as follows:
By the 3rd linear motion axis of processing machine, the first rotary motion axle AMiWith the second rotary motion axle CMiBounding box be divided into Four cuboid R1、R2、R3And R4With four cylinder C1、C2、C3And C4, calculate cuboid R1、R2、R3And R4CenterThe normal vector in the first faceThe normal vector in the second faceWith the normal vector in the 3rd faceAnd cylinder C1、 C2、C3And C4CenterWith axis vectorFor:
Wherein, LR1It is from virtual point of a knife (TCP) to cuboid R1CenterDistance, LR2It is from virtual point of a knife (TCP) To cuboid R2CenterDistance,It is from wrist heart point (T) to cuboid R3CenterDistance, LR4From wrist heart point (T) to cuboid R4CenterDistance, LC1It is from virtual point of a knife (TCP) to cylinder C1In Heart positionDistance,It is from virtual point of a knife (TCP) to cylinder C2CenterDistance,It is from virtual Point of a knife (TCP) arrives its center C3CenterDistance,It is from wrist heart point (T) to cylinder C4Centre bit PutDistance.
6. gantry drilling lathe manufacturing collision determination method according to claim 1, it is characterised in that step S5 bag Include following steps:
S51, takes and workpiece coordinate system OW-XWYWZWZWThe vertical N of axlesThe cross section of individual workpiece, the interior conduit for obtaining workpiece cuts Surface curve setTo each interior conduit cross section curve SiAsk for minimum circumscribed circle Ci, obtain minimum external Circle CiCentral coordinate of circle beRadius isWherein, i=1,2 ..., Ns;By the position coordinates in theoretical processing holeFind satisfactionMinimum circumscribed circle Ci, correspondence central coordinate of circleWith radiusWith minimum circumscribed circle Ci+1, correspondence central coordinate of circleWith radiusAnd computational theory processing hole position I.e. in ZWValue on axle is zkThe minimum circumscribed circle of the interior conduit cross section curve of place's workpieceCentral coordinate of circle And radiusFor:
x C P k = x C i - x C i + 1 z C i - z C i + 1 ( z C P k - z C i ) + x C i y C P k = y C i - y C i + 1 z C i - z C i + 1 ( z C P k - z C i ) + y C i r C P k = r C i - r C i + 1 z C i - z C i + 1 ( z C P k - z C i ) + r C i
S52, the position coordinates in the theoretical processing hole obtained according to step S1With the calculated reason of step S51 By the minimum circumscribed circle of the interior conduit cross section curve of processing hole positionCentral coordinate of circleAnd radiusIfThe theoretical processing hole is judged for endoporus, endoporus is by gantry system of being arranged on Processing machine on the crossbeam (1) of hole machine tool or the processing machine processing being arranged on the ground bridge (4) of gantry drilling lathe, wherein, whenAnd zk≥ZUDWhen, the theoretical processing hole belongs to the processing machine processing being arranged on crossbeam (1), institute The affiliated processing machine for stating theoretical processing hole is the processing machine being arranged on crossbeam (1);WhenAnd zk < ZUDWhen, the theoretical processing hole belongs to the processing machine processing being arranged on the ground bridge (4) of gantry drilling lathe, and the theory adds The affiliated processing machine in work hole is the processing machine being arranged on the ground bridge (4) of gantry drilling lathe, wherein, ZUDTo be arranged on gantry system Processing machine on the crossbeam (1) of hole machine tool and the processing machine being arranged on the ground bridge (4) of gantry drilling lathe are in ZWOn direction of principal axis Range of work cut off value;IfJudge the theoretical processing hole for exit orifice, exit orifice by The processing machine being arranged on the left column of gantry drilling lathe (2) or the son being arranged on the right column of gantry drilling lathe (3) Machine tooling, wherein, whenAnd yk< YRL, theory processing hole belongs to gantry system of being arranged on Processing machine processing on the left column (2) of hole machine tool, the theoretical processing hole is by the left column (2) for being arranged on gantry drilling lathe On processing machine processing;WhenAnd yk≥YRL, the theoretical processing hole belongs to and is arranged on Processing machine processing on the right column (3) of gantry drilling lathe, the affiliated processing machine in theory processing hole is to be arranged on gantry drilling Processing machine on the right column (3) of lathe, wherein, YRLFor the processing machine that is arranged on the left column of gantry drilling lathe (2) and The processing machine on the right column of gantry drilling lathe (3) is arranged in YWRange of work cut off value on direction of principal axis.
7. gantry drilling lathe manufacturing collision determination method according to claim 6, it is characterised in that in step S6 The point for doing collision judgment in theory processing hole converges conjunctionSelection course it is as follows:
According to the affiliated processing machine for obtaining processing hole for processing Theory in step S5, if affiliated processing machine is provided in gantry Processing machine on the crossbeam (1) of drilling lathe, then in total discrete point cloud data BndBox3×(wsize+fsize)Middle extraction is collided The point of judgement converges conjunctionIn pointMeet:
P b n d b o x = { p → = [ p x , p y , p z ] T | x k - L A ≤ p x ≤ x k + L A y k - L A ≤ p y ≤ y k + L A p z ≥ min ( z k - H A , z k + L A K k - H A ) }
If affiliated processing machine is provided in the processing machine on the ground bridge (4) of gantry drilling lathe, in total discrete point cloud number According to BndBox3×(wsize+fsize)The point that collision judgment is done in middle extraction converges conjunctionIn pointMeet:
P b n d b o x = { p → = [ p x , p y , p z ] T | x k - L A ≤ p x ≤ x k + L A y k - L A ≤ p y ≤ y k + L A p z ≤ max ( z k + H A , z k + L A K k + H A ) }
If affiliated processing machine is provided in the processing machine on the left column of gantry drilling lathe (2), in total discrete point cloud Data BndBox3×(wsize+fsize)The point that collision judgment is done in middle extraction converges conjunctionIn pointMeet:
P b n d b o x = { p → = [ p x , p y , p z ] T | x k - L A ≤ p x ≤ x k + L A z k - L A ≤ p y ≤ z k + L A p y ≤ max ( y k + H A , y k + L A J k + H A ) }
If affiliated processing machine is provided in the processing machine on the right column of gantry drilling lathe (3), in total discrete point cloud Data BndBox3×(wsize+fsize)The point that collision judgment is done in middle extraction converges conjunctionIn pointMeet:
P b n d b o x = { p → = [ p x , p y , p z ] T | x k - L A ≤ p x ≤ x k + L A z k - L A ≤ p y ≤ z k + L A p y ≥ min ( y k - H A , y k + L A J k - H A ) }
Wherein, LAIt is from virtual point of a knife (TCP) to the first rotary motion axle A along generating tool axis vector directionMiLength, HAFor vertical The first rotary motion axle A in generating tool axis vector directionMiCornerwise half of rectangle for obtaining of projection.
8. according to gantry drilling lathe manufacturing collision determination method described in claim 4, it is characterised in that step S7 In first condition be:
d 1 = | ( p &RightArrow; - R P &RightArrow; r ) &CenterDot; N V &RightArrow; r 1 | / | | N V &RightArrow; r 1 | | < W r 1 / 2 d 2 = | ( p &RightArrow; - R P &RightArrow; r ) &CenterDot; N V &RightArrow; r 2 | / | | N V &RightArrow; r 2 | | < W r 2 / 2 d 3 = | ( p &RightArrow; - R P &RightArrow; r ) &CenterDot; N V &RightArrow; r 3 | / | | N V &RightArrow; r 3 | | < W r 3 / 2
Represent that point converges conjunctionIn pointIn cuboid RrIn, extract the first key parameter setIn r Row data obtain cuboid RrThe first key parameterIn formula, d1、d2 And d3For the theoretical position for processing hole to cuboid RrCenterDisplacement respectively in cuboid RrThe first face method VectorThe normal vector in the second faceWith the normal vector in the 3rd faceUnit vector on direction;
Second condition in step S7 is:
Represent that point converges conjunctionIn pointIn cylinder CcIn, extract the second key parameter setIn c Row data obtain cylinder CcThe second key parameterIn formula, d||And dRepresentation theory processes hole Position to cylinder CcCenterDisplacement respectively axis vectorWith vertical axis vector on directionOrthographic projection value on direction.
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