CN103865742A - Multi-level steamer device capable of automatically feeding and method for distilling liquor - Google Patents
Multi-level steamer device capable of automatically feeding and method for distilling liquor Download PDFInfo
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- CN103865742A CN103865742A CN201410089654.6A CN201410089654A CN103865742A CN 103865742 A CN103865742 A CN 103865742A CN 201410089654 A CN201410089654 A CN 201410089654A CN 103865742 A CN103865742 A CN 103865742A
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- charging tray
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- wine
- packing
- unloads
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 235000014101 wine Nutrition 0.000 claims abstract description 51
- 238000012856 packing Methods 0.000 claims abstract description 41
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000004821 distillation Methods 0.000 claims abstract description 13
- 238000007600 charging Methods 0.000 claims description 58
- 235000013339 cereals Nutrition 0.000 claims description 32
- 241000209094 Oryza Species 0.000 claims description 17
- 235000007164 Oryza sativa Nutrition 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 17
- 235000009566 rice Nutrition 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 11
- 238000010025 steaming Methods 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000013124 brewing process Methods 0.000 abstract 1
- 235000020097 white wine Nutrition 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 230000001476 alcoholic effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 235000021186 dishes Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000020072 grain neutral spirit Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011785 micronutrient Substances 0.000 description 1
- 235000013369 micronutrients Nutrition 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011514 vinification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention relates to a multi-level steamer device capable of automatically feeding and a method for distilling liquor. The multi-level steamer device comprises a steam generator, a bucket-type discharge tray, a grain distillation packing layer, a condenser and a finished-produced wine collector; the distillation packing layer comprises a plurality of identical structures; each structure comprises structured packing and a rotary discharge layer, wherein the discharge layer comprises an upper discharge tray, two layers of lower discharge trays and a rotary track tray. During the liquor distillation, when alcohol concentration of a grain layer in the last tray of packing of the structured packing is less than 1% -2%, a handle is rotated to drive the rotary track to rotate, a lower conversion tray is driven by the magnetic force between upper and lower magnet boxes to rotate, an upper conversion tray does not move to allow opening slots of the upper and lower discharge trays to be overlapped, the grains in the lowest layer packing tray of the grain distillation packing layer are discharged from the liquor distillation device completely. According to the multi-level steamer device disclosed by the invention, the full automation of a brewing process is realized, the energy consumption of the whole process is reduced and the uniform and loose distribution of grains in the steamer device is effectively ensured.
Description
Technical field
The present invention relates to a kind of multistage wine rice steamer equipment of automatic charging and steam wine method, belonging to equipment and the technological innovation of traditional liquor production field.
Background technology
The white wine manufacturing process flow of China did not almost change for thousands of years, and in white wine production process, in steaming wine process, power consumption is serious especially.Traditional steaming wine process is from upper rice steamer, and spreading, to discharging, needs a large amount of artificial; Due to artificial upper rice steamer, the tap density of wine rice steamer materials inside is often difficult to reach evenly, and the yield of liquor of the every rice steamer of different workmans often difference is very large; In addition, because the principle of work of wine rice steamer belongs to single-stage heating flash evaporation process, make steam consumption very big.These problems that exist in white wine manufacturing processed have caused current grain neutral spirit industry level of automation low, and the yield of liquor is low, the present situation that energy consumption is high.
Summary of the invention
The present invention be directed to the technical problem that existing white wine industry exists, propose the multistage wine rice steamer equipment of one one kinds of automatic chargings and steam wine method, it is high that object is to provide a kind of level of automation, and the yield of liquor is high, the white wine production equipment and process that energy consumption is low, steams wine technology to substitute traditional wine rice steamer.
Object of the present invention realizes by the following technical solutions:
A multistage wine rice steamer equipment for automatic charging, comprises vapour generator, and bucket type is unloaded charging tray, cereal distillation packing layer, condenser and finished wine collector; Its distillation packing layer comprises multiple same structures, and each structure comprises structured packing 12 and the rotary bed of material that unloads; Wherein unload the bed of material and comprise that upper strata unloads charging tray, lower two-layer charging tray and the rotating track dish of unloading.
Charging tray is unloaded for the circular vertical charging tray that unloads in described upper strata, is positioned at structured packing below, next-door neighbour's structured packing, and being circumferentially intervally arranged by stripper 18 and blank groove 20 forms; On stripper, have spigot discharge 19, pore diameter is slightly larger than grain dia.
Upper strata is unloaded charging tray and is made up of 1-20 piece stripper and the blank groove of 1-20.
It is that circle is unloaded charging tray that charging tray unloads in described lower floor, unloads between charging tray and rotating track dish on upper strata, and by stripper 18, blank groove 20 and revolving bar connective slot 21 form; Stripper 18 and blank groove 20 are circumferential alternative arrangement, and revolving bar connective slot 21 is positioned on symmetrical two strippers 18.On stripper 18, have spigot discharge 19, pore diameter is slightly larger than grain dia.
Be positioned at lower floor and unload the equipment barrel both sides of charging tray and be respectively provided with symmetrical two magnet boxes 23, magnet cassette interior is respectively put a strong magnet; On swing-around trajectory dish, unload with lower floor the position that charging tray magnetic box is identical and be provided with two magnet boxes.Lower floor unloads between charging tray and lower floor's magnet box and is connected by revolving bar 22, and revolving bar 22 upper ends insertions are positioned at lower floor and unload the revolving bar connective slot on charging tray.
Described bucket type is unloaded charging tray and is comprised 2-20 level funnel, and the size at the pitch angle of funnel should be greater than 0 °, is less than 180 °.
Described cereal distillation packing layer is made up of 2-20 same structure; Wherein the height of structured filling material layer is 10-1000 millimeter.
The steaming wine method of the multistage wine rice steamer equipment of automatic charging of the present invention, steam in wine process, when structured packing is when the Grain-Layer ethanol concn in next dish filler is lower than 1%-2%, turning handle 26, driven rotary formula track 10 rotates, utilize the magneticaction between upper and lower two-layer magnet box, drive lower changeover panel 11 to rotate, upper strata changeover panel 13 is motionless, make upper and lower two-layerly to unload the blank groove 20 of charging tray and blank groove 20 overlaps, emit wine-distilling device thereby cereal is distilled to the cereal in basecoat packing box in packing layer completely by space; In this way, successively discharging, thus realize the automatic discharging of cereal.When discharging finishes, rotor magnet round about, cereal stops flowing downward, and finishes discharging.After for some time, wine steam moves upward, and is condensed into liquid wine through condenser, flows in finished wine collector.
The constantly discharging of circulation and reinforced, produces finished wine continuously in this way.
The present invention, by the innovation improvement to traditional process equipment, realizes multistage distillation technology in the application of steaming in wine technique.This equipment has been realized the full-automation of wine-making technology, reduced full-range energy consumption, has effectively guaranteed cereal even and loose distribution in wine rice steamer.Improve the Working environment of production plant simultaneously, alleviated workman's labour intensity, greatly reduced production cost.
Accompanying drawing explanation
Fig. 1, structural representation sketch;
Fig. 2, charging tray frontview is unloaded on upper strata;
Fig. 3, charging tray vertical view is unloaded on upper strata;
Fig. 4, the attached view of charging tray unloads in lower floor;
Fig. 5, lower floor unloads charging tray and is connected frontview with rotating track dish;
Fig. 6, lower floor unloads charging tray and is connected vertical view with rotating track dish;
In figure: 1-grain saver, 2-butterfly valve, 3-discharge channel pipe, 4-vapour generator, 5-steam inlet tube, the multistage bucket type of 6-is unloaded charging tray, the little funnel of 7-, funnel in 8-, the large funnel of 9-, 10-rotating track dish, charging tray unloads in 11-lower floor, 12-multiple filling layers dish, 13-unloads charging tray in upper strata, 14-cereal storage tank, 15-finished wine passage pipe, 16-condenser, 17-finished wine collector, 18-stripper, 19-spigot discharge, the blank groove of 20-, 21-revolving bar connective slot, 22-revolving bar, 23-upper strata magnet box, 24-lower floor magnet box, 25-magnet, 26-handle.
Specific embodiments
Below in conjunction with accompanying drawing and example, this patent is described in detail:
As shown in Fig. 1~Fig. 6: new multistage wine rice steamer equipment comprises vapour generator, and multistage bucket type is unloaded charging tray, cereal multistage distillation packing layer, condenser, finished wine collector.
Utilize multistage Novel wine rice steamer, its diameter is 1500mm.Multistage distillation packing layer comprises 5 multiple filling layers dishes and 5 rotary discharging conversion layers.Each multiple filling layers dish is made up of 3 packing boxs, and every dish filler is high 300 millimeters, is wherein equipped with and steams wine cereal.Rotary discharging conversion layer comprises rotating track dish, and patty is unloaded charging tray, unloads and on charging tray, has aperture.Condenser is connected by finished wine passage pipe with steaming wine equipment.Wherein unload the bed of material and comprise upper and lower two-layer rotary unloading charging tray, upper strata is unloaded charging tray and is circumferentially intervally arranged and forms by stripper 18 and blank groove 20.On stripper, have spigot discharge 19, pore diameter is slightly larger than grain dia.Charging tray unloads by stripper 18 in lower floor, blank groove 20, and revolving bar connective slot 21 forms.The effect of revolving bar connective slot is charging tray to be unloaded in revolving bar 22 and lower floor couple together.On stripper, have spigot discharge 19, pore diameter is 4mm.As shown in Figure 5, lower floor's magnet box and lower floor unload between charging tray 11 and are connected with revolving bar 22 by magnet 24.Two magnet boxes 23 are installed on rotating track dish, and magnet is equipped with in inside, and is provided with two handles 26.Steam in wine process, when structured packing the Grain-Layer ethanol concn in next dish filler lower than 1.5%% time, turning handle 26, driven rotary formula track 10 rotates, utilize the magneticaction between upper and lower two-layer magnet box, drive lower changeover panel 11 to rotate, upper strata changeover panel 13 is motionless, and the cereal in basecoat packing box is emitted to wine-distilling device completely by space.
In this way, successively discharging, thus realize the automatic discharging of cereal.When discharging finishes, rotor magnet round about, cereal stops flowing downward, and finishes discharging.As shown in Figure 1:
Described vapour generator sidewall is provided with steam inlet tube 5, and centre is provided with discharge channel pipe 3.
Described multistage bucket type is unloaded between charging tray and grain saver and is connected by discharge channel pipe 3.
Described multistage bucket type is unloaded charging tray and is comprised little funnel 7, middle funnel 8, large funnel 9.Three layers of funnel height are 100mm, little funnel diameter 300mm, and middle funnel diameter 700mm, large funnel diameter 1450mm,
Described rotary discharging conversion layer comprises rotating track dish 10, and charging tray 11 unloads in lower floor, and charging tray 13 is unloaded on upper strata, unloads on charging tray and has aperture, and hole diameter is 8mm.
Described condenser is connected by finished wine passage pipe 15 with steaming wine equipment.
Its concrete operational process is as described below:
Steam, by inlet pipe, passes into vapour generator, finally enters wine-distilling device by vapour generator steam microvesicle out by tower reactor liquid phase.
Steam moves upward continuously, and first, by the Grain-Layer on basecoat structured packing dish, water vapour and material generation mass exchange, steam alcohol contained in cereal in structured packing dish, micronutrient component, aroma constituent etc.
The steam of having replaced the components such as alcohol moves upward continuously, and these steam, by the Grain-Layer on second layer structured packing dish, mass exchange occur again, and in steam, the concentration of wine and other components raises.
With this, the alcoholic strength of steam constantly rises, and finally by the Grain-Layer on last layer structured packing dish, the wine product steam finally producing flows into condenser by upper end passage pipe, enters finished wine collector after condensation.
Along with the continuous generation of finished wine, respectively coil cereal ethanol concn in packing box and constantly reduce, when the Grain-Layer ethanol concn in next dish filler is during lower than 1%-2%, rotate swing-around trajectory dish, the cereal in next dish packing box is emitted to wine-distilling device.
When after all material emptying of basecoat, rotate the swing-around trajectory dish on second layer structured packing dish, the cereal on second layer structured packing dish is released in next dish filler.
With this, the cereal in each layer of packing box is put into lower one deck.When after the material emptying in last layer packing box, by the cereal fermenting from upper end stock chest by feed-pipe, put into the structured packing dish of last layer.Continue to steam wine.
Comparative illustration is as follows:
When wine steams to the cereal that contains 1000kg alcohol in traditional liquor manufactory, with the steam of 2000kg/h, can steam the white wine 4.9kg of ethanol content 75.7%, the white wine 371.5kg of ethanol content 72.8%, the white wine 346.0kg of ethanol content 68.3%, the white 312.5kg of ethanol content 30.8%, the white wine 275.1kg of ethanol content 49.1%, the white wine 240.6kg of ethanol content 34.3%, the white wine 219.6kg of ethanol content 20.1%, the white wine 208.7kg of ethanol content 10.1%, the white wine 203.7kg of ethanol content 4.6%, the white wine 201.6kg of ethanol content 2.0%.
While utilizing multistage Novel wine rice steamer to steam wine to the cereal that contains 1000kg alcohol, can steam the white wine 1575.6kg of ethanol content 68.6% with the steam of 1200kg.
Claims (8)
1. a multistage wine rice steamer equipment for automatic charging, comprises vapour generator, and bucket type is unloaded charging tray, cereal distillation packing layer, condenser and finished wine collector; It is characterized in that distilling packing layer and comprise multiple same structures, each structure comprises structured packing (12) and the rotary bed of material that unloads; Wherein unload the bed of material and comprise that upper strata unloads charging tray, lower two-layer charging tray and the rotating track dish of unloading.
2. equipment as claimed in claim 1, is characterized in that it is the circular vertical charging tray that unloads that charging tray is unloaded on upper strata, is positioned at structured packing below, next-door neighbour's structured packing, and being circumferentially intervally arranged by stripper (18) and blank groove (20) forms; On stripper, have spigot discharge (19), pore diameter is slightly larger than grain dia.
3. equipment as claimed in claim 1, is characterized in that it is that circle is unloaded charging tray that charging tray unloads in lower floor, unloads between charging tray and rotating track dish on upper strata, and by stripper (18), blank groove (20) and revolving bar connective slot (21) composition; On stripper, have spigot discharge (19), pore diameter is slightly larger than grain dia.
4. described equipment as claimed in claim 1, is characterized in that being positioned at lower floor and unloads the equipment barrel both sides of charging tray and be respectively provided with symmetrical two magnet boxes (23), and magnet cassette interior is respectively put a strong magnet; On swing-around trajectory dish, unload with lower floor the position that charging tray magnetic box is identical and be provided with two magnet boxes; Lower floor unloads between charging tray and lower floor's magnet box and is connected by revolving bar (22), and the insertion of revolving bar (22) upper end is positioned at lower floor and unloads the revolving bar connective slot on charging tray.
5. described equipment according to claim 1, is characterized in that bucket type unloads charging tray and comprise 2-20 level funnel, and the size at the pitch angle of funnel should be greater than 0 °, is less than 180 °.
6. described equipment according to claim 1, is characterized in that cereal distillation packing layer is made up of 2-20 same structure; Wherein the height of structured filling material layer is 10-1000 millimeter.
7. equipment according to claim 1, is characterized in that upper strata unloads charging tray and be made up of 1-20 piece stripper and the blank groove of 1-20.
8. the steaming wine method of the multistage wine rice steamer equipment of the automatic charging of claim 1, is characterized in that:
Steam in wine process, when structured packing is when the Grain-Layer ethanol concn in next dish filler is lower than 1%-2%, turning handle (26), driven rotary formula track (10) rotates, utilize the magneticaction between upper and lower two-layer magnet box, drive lower changeover panel (11) to rotate, upper strata changeover panel (13) is motionless, make upper and lower two-layer the unload blank groove of charging tray (20) and blank groove (20) coincidence, emit wine-distilling device thereby cereal is distilled to the cereal in basecoat packing box in packing layer completely by space; In this way, successively discharging, thus realize the automatic discharging of cereal.When discharging finishes, rotor magnet round about, cereal stops flowing downward, and finishes discharging.After for some time, wine steam moves upward, and is condensed into liquid wine through condenser, flows in finished wine collector.
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104232456A (en) * | 2014-09-30 | 2014-12-24 | 唐山市永和冶金设备制造有限公司 | Distilled liquor pot and distilled liquor equipment |
CN104357315A (en) * | 2014-10-17 | 2015-02-18 | 姜蓉生 | Vertical light wine solid-state continuous fermentation equipment and process |
CN104893942A (en) * | 2015-06-09 | 2015-09-09 | 方国正 | Solid white spirit continuous distillation method and device |
CN105482975A (en) * | 2016-01-26 | 2016-04-13 | 河北唐城红枣酒业有限公司 | Full-automatic liquor distillation device |
CN105831314A (en) * | 2016-05-04 | 2016-08-10 | 池州市九龙瀑生态农业综合发展有限公司 | Rolling disc of rolling machine |
CN106635703A (en) * | 2016-12-19 | 2017-05-10 | 天津大学 | Liquor steaming method capable of improving looseness of fermented grains |
CN108126363A (en) * | 2018-01-02 | 2018-06-08 | 沈墅 | A kind of multistage alcohol distilling equipment |
CN108753554A (en) * | 2018-08-09 | 2018-11-06 | 遵义市永宏金属设备有限公司 | Spirit brewing wine rice steamer |
CN109182055A (en) * | 2018-09-28 | 2019-01-11 | 安徽农业大学 | A kind of auto feed reflux wine distilling machine |
CN110157600A (en) * | 2019-06-03 | 2019-08-23 | 六安市胜缘食品有限公司 | A kind of chicken claw installation for fermenting |
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CN104232456A (en) * | 2014-09-30 | 2014-12-24 | 唐山市永和冶金设备制造有限公司 | Distilled liquor pot and distilled liquor equipment |
CN104357315A (en) * | 2014-10-17 | 2015-02-18 | 姜蓉生 | Vertical light wine solid-state continuous fermentation equipment and process |
CN104357315B (en) * | 2014-10-17 | 2017-01-11 | 姜蓉生 | Vertical light wine solid-state continuous fermentation equipment and process |
CN104893942A (en) * | 2015-06-09 | 2015-09-09 | 方国正 | Solid white spirit continuous distillation method and device |
CN105482975B (en) * | 2016-01-26 | 2018-08-21 | 河北唐城红枣酒业有限公司 | Full-automatic wine-distilling device |
CN105482975A (en) * | 2016-01-26 | 2016-04-13 | 河北唐城红枣酒业有限公司 | Full-automatic liquor distillation device |
CN105831314A (en) * | 2016-05-04 | 2016-08-10 | 池州市九龙瀑生态农业综合发展有限公司 | Rolling disc of rolling machine |
CN106635703A (en) * | 2016-12-19 | 2017-05-10 | 天津大学 | Liquor steaming method capable of improving looseness of fermented grains |
CN108126363A (en) * | 2018-01-02 | 2018-06-08 | 沈墅 | A kind of multistage alcohol distilling equipment |
CN108753554A (en) * | 2018-08-09 | 2018-11-06 | 遵义市永宏金属设备有限公司 | Spirit brewing wine rice steamer |
CN109182055A (en) * | 2018-09-28 | 2019-01-11 | 安徽农业大学 | A kind of auto feed reflux wine distilling machine |
CN109182055B (en) * | 2018-09-28 | 2021-07-16 | 安徽农业大学 | Automatic reinforced backward flow evaporates wine machine |
CN110157600A (en) * | 2019-06-03 | 2019-08-23 | 六安市胜缘食品有限公司 | A kind of chicken claw installation for fermenting |
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Granted publication date: 20151118 |