CN103865742B - A kind of multistage wine rice steamer equipment of automatic charging and steaming wine method - Google Patents
A kind of multistage wine rice steamer equipment of automatic charging and steaming wine method Download PDFInfo
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- CN103865742B CN103865742B CN201410089654.6A CN201410089654A CN103865742B CN 103865742 B CN103865742 B CN 103865742B CN 201410089654 A CN201410089654 A CN 201410089654A CN 103865742 B CN103865742 B CN 103865742B
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- wine
- charging tray
- unloads
- cereal
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- 238000007600 charging Methods 0.000 title claims abstract description 64
- 235000014101 wine Nutrition 0.000 title claims abstract description 57
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 20
- 235000009566 rice Nutrition 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000010025 steaming Methods 0.000 title claims description 11
- 240000007594 Oryza sativa Species 0.000 title 1
- 238000012856 packing Methods 0.000 claims abstract description 39
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 38
- 235000013339 cereals Nutrition 0.000 claims abstract description 36
- 241000209094 Oryza Species 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000004821 distillation Methods 0.000 claims abstract description 11
- 239000000945 filler Substances 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims description 17
- 239000011148 porous material Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000011514 vinification Methods 0.000 abstract description 2
- 235000020097 white wine Nutrition 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000001476 alcoholic effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 235000021186 dishes Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000020072 grain neutral spirit Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011785 micronutrient Substances 0.000 description 1
- 235000013369 micronutrients Nutrition 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The present invention relates to a kind of multistage wine rice steamer equipment of automatic charging and steam wine method, comprise vapour generator, bucket type unloads charging tray, cereal distillation packing layer, condenser and finished wine collector; Distillation packing layer comprises multiple same structure, and each structure comprises structured packing and rotaryly unloads the bed of material; Wherein unload the bed of material to comprise upper strata and unload charging tray, two-layerly unload charging tray and rotating track dish down.Steam in wine process, when the Grain-Layer ethanol concn in structured packing next dish filler is lower than 1%-2%, turning handle, driven rotary formula orbit rotation, utilize the magneticaction between upper and lower two-layer magnet box, drive lower changeover panel to rotate, upper strata changeover panel is motionless, the two-layer blank groove of charging tray and the blank groove of unloading up and down is overlapped, and the cereal distilled by cereal in packing layer in basecoat packing box releases wine-distilling device completely by space.This equipment achieves the full-automation of wine-making technology, reduces full-range energy consumption, effectively ensure that the distribution that cereal is even and loose in wine rice steamer.
Description
Technical field
The present invention relates to a kind of multistage wine rice steamer equipment of automatic charging and steam wine method, belonging to equipment and the technological innovation of traditional liquor production field.
Background technology
The white wine manufacturing process flow of China does not almost have modified for thousands of years, and in liquor production process, in steaming wine process, power consumption is serious especially.Traditional steaming wine process is from upper rice steamer, and spreading, to discharging, needs a large amount of artificial; Owing to manually going up rice steamer, the tap density of wine rice steamer materials inside is often difficult to reach even, and often difference is very large for the yield of liquor of the every rice steamer of different workman; In addition, the principle of work due to wine rice steamer belongs to single-stage heating flash evaporation process, makes steam consumption very big.It is low that these problems existed in white wine manufacturing processed cause current grain neutral spirit industry level of automation, and the yield of liquor is low, the present situation that energy consumption is high.
Summary of the invention
The present invention be directed to the technical problem that existing liquor industry exists, propose the multistage wine rice steamer equipment of one one kinds of automatic chargings and steam wine method, it is high that object is to provide a kind of level of automation, and the yield of liquor is high, the liquor production instrument and supplies that energy consumption is low, steams wine technology to substitute traditional wine rice steamer.
Object of the present invention realizes by the following technical solutions:
A multistage wine rice steamer equipment for automatic charging, comprise vapour generator, bucket type unloads charging tray, cereal distillation packing layer, condenser and finished wine collector; Its distillation packing layer comprises multiple same structure, and each structure comprises structured packing 12 and rotaryly unloads the bed of material; Wherein unload the bed of material to comprise upper strata and unload charging tray, two-layerly unload charging tray and rotating track dish down.
Charging tray is unloaded for the circular vertical charging tray that unloads in described upper strata, and be positioned at below structured packing, next-door neighbour's structured packing, being intervally arranged by stripper 18 and blank groove 20 circumference forms; Stripper has spigot discharge 19, pore diameter is slightly larger than grain dia.
Upper strata is unloaded charging tray and is made up of 1-20 block stripper and the blank groove of 1-20.
It is circular unloader dish that charging tray unloads in described lower floor, unloads between charging tray and rotating track dish on upper strata, and by stripper 18, blank groove 20 and revolving bar connective slot 21 form; Stripper 18 and blank groove 20 are alternately arranged in circumference, and revolving bar connective slot 21 is positioned on symmetrical two pieces of strippers 18.Stripper 18 has spigot discharge 19, pore diameter is slightly larger than grain dia.
Be positioned at the equipment barrel both sides that lower floor unloads charging tray and be respectively provided with symmetrical two magnet boxes 23, magnet cassette interior respectively puts one piece of strong magnet; On swing-around trajectory dish, be provided with two magnet boxes with the position that charging tray magnetic box unloads identical in lower floor.Lower floor unloads between charging tray and underlying magnets box and is connected by revolving bar 22, and revolving bar 22 upper end is inserted and is positioned at lower floor and unloads revolving bar connective slot on charging tray.
Described bucket type is unloaded charging tray and is comprised 2-20 level funnel, and the size at the pitch angle of funnel should be greater than 0 °, is less than 180 °.
Described cereal distillation packing layer is made up of 2-20 same structure; Wherein the height of structured filling material layer is 10-1000 millimeter.
The steaming wine method of the multistage wine rice steamer equipment of automatic charging of the present invention, steam in wine process, when the Grain-Layer ethanol concn in structured packing next dish filler is lower than 1%-2%, turning handle 26, driven rotary formula track 10 rotates, utilize the magneticaction between upper and lower two-layer magnet box, lower changeover panel 11 is driven to rotate, upper strata changeover panel 13 is motionless, make two-layerly up and down to unload the blank groove of charging tray 20 and blank groove 20 overlaps, thus the cereal distilled in packing layer in basecoat packing box releases wine-distilling device completely by space by cereal; In this way, successively discharging, thus the automatic discharging realizing cereal.At the end of discharging, rotor magnet round about, cereal stops flowing downward, and terminates discharging.After for some time, wine steam moves upward, and is condensed into liquid wine through condenser, flows in finished wine collector.
The discharging of constantly circulation is with reinforced in this way, produces finished wine continuously.
The present invention, by improveing the innovation of traditional process equipment, realizes multistage distillation technology and is steaming the application in wine technique.This equipment achieves the full-automation of wine-making technology, reduces full-range energy consumption, effectively ensure that the distribution that cereal is even and loose in wine rice steamer.Improve the Working environment of production plant simultaneously, alleviate the labour intensity of workman, greatly reduce production cost.
Accompanying drawing explanation
Fig. 1, structural representation sketch;
Fig. 2, charging tray frontview is unloaded on upper strata;
Fig. 3, charging tray vertical view is unloaded on upper strata;
Fig. 4, the attached view of charging tray unloads in lower floor;
Fig. 5, lower floor unloads charging tray and is connected frontview with rotating track dish;
Fig. 6, lower floor unloads charging tray and is connected vertical view with rotating track dish;
In figure: 1-grain saver, 2-butterfly valve, 3-discharge channel pipe, 4-vapour generator, 5-steam inlet tube, the multistage bucket type of 6-unloads charging tray, the little funnel of 7-, funnel in 8-, the large funnel of 9-, 10-rotating track dish, charging tray unloads in 11-lower floor, 12-multiple filling layers dish, 13-unloads charging tray in upper strata, 14-cereal storage tank, 15-finished wine passage pipe, 16-condenser, 17-finished wine collector, 18-stripper, 19-spigot discharge, the blank groove of 20-, 21-revolving bar connective slot, 22-revolving bar, 23-upper strata magnet box, 24-underlying magnets box, 25-magnet, 26-handle.
Specific embodiments
Below in conjunction with accompanying drawing and example, this patent is described in detail:
As shown in Fig. 1 ~ Fig. 6: new multistage wine rice steamer equipment comprises vapour generator, and multistage bucket type unloads charging tray, cereal multistage distillation packing layer, condenser, finished wine collector.
Utilize multistage Novel wine rice steamer, its diameter is 1500mm.Multistage distillation packing layer comprises 5 multiple filling layers dishes and 5 rotary discharging conversion layers.Each multiple filling layers dish is made up of 3 packing boxs, often coils filler high 300 millimeters, is wherein equipped with and steams wine cereal.Rotary discharging conversion layer comprises rotating track dish, and patty unloads charging tray, unloads on charging tray and has aperture.Condenser is connected with steaming wine equipment finished wine passage pipe.Wherein unload the bed of material and comprise upper and lower two-layer rotary unloading charging tray, upper strata is unloaded charging tray and is intervally arranged by stripper 18 and blank groove 20 circumference and forms.Stripper has spigot discharge 19, pore diameter is slightly larger than grain dia.Charging tray unloads by stripper 18 in lower floor, and blank groove 20, revolving bar connective slot 21 forms.The effect of revolving bar connective slot revolving bar 22 and lower floor is unloaded charging tray couple together.Stripper has spigot discharge 19, pore diameter is 4mm.As shown in Figure 5, underlying magnets box and lower floor unload between charging tray 11 and are connected with revolving bar 22 by magnet 24.Two magnet boxes 23 installed by rotating track dish, and magnet is equipped with in inside, and is provided with two handles 26.Steam in wine process, when the Grain-Layer ethanol concn in structured packing next dish filler lower than 1.5%% time, turning handle 26, driven rotary formula track 10 rotates, utilize the magneticaction between upper and lower two-layer magnet box, drive lower changeover panel 11 to rotate, upper strata changeover panel 13 is motionless, and the cereal in basecoat packing box is released wine-distilling device completely by space.
In this way, successively discharging, thus the automatic discharging realizing cereal.At the end of discharging, rotor magnet round about, cereal stops flowing downward, and terminates discharging.As shown in Figure 1:
Described vapour generator sidewall is provided with steam inlet tube 5, and centre is provided with discharge channel pipe 3.
Described multistage bucket type is unloaded between charging tray with grain saver and is connected by discharge channel pipe 3.
Described multistage bucket type is unloaded charging tray and is comprised little funnel 7, middle funnel 8, large funnel 9.Three layers of hopper level are 100mm, little Funnel diameter 300mm, middle Funnel diameter 700mm, large Funnel diameter 1450mm,
Described rotary discharging conversion layer comprises rotating track dish 10, and charging tray 11 unloads in lower floor, and charging tray 13 is unloaded on upper strata, unloads on charging tray and has aperture, and hole diameter is 8mm.
Described condenser is connected with steaming wine equipment finished wine passage pipe 15.
Its carrying out practically process is as described below:
Steam, by inlet pipe, passes into vapour generator, finally enters wine-distilling device by vapour generator steam microvesicle out by tower reactor liquid phase.
Steam moves upward continuously, and first by the Grain-Layer on basecoat structured packing dish, water vapour and material generation mass exchange, steam alcohol, micronutrient component, aroma constituent etc. contained in cereal in structured packing dish.
The steam of having replaced the components such as alcohol moves upward continuously, and these steam is by the Grain-Layer on second layer structured packing dish, and again mass exchange occurs, in steam, wine raises with the concentration of other components.
With this, the alcoholic strength of steam constantly rises, and finally by the Grain-Layer on most last layer structured packing dish, the wine product steam finally produced flows into condenser by Upper passage pipe, enters finished wine collector after condensation.
Along with the continuous generation of finished wine, in each dish packing box, cereal ethanol concn constantly reduces, and when the Grain-Layer ethanol concn in next dish filler is lower than 1%-2%, rotates swing-around trajectory dish, and the cereal in next dish packing box is released wine-distilling device.
After all material emptying of basecoat, rotate the swing-around trajectory dish on second layer structured packing dish, the cereal on second layer structured packing dish is released in next dish filler.
With this, the cereal in each layer packing box is put into lower one deck.When after the material emptying in most last layer packing box, by the cereal that ferments from upper end stock chest by feed-pipe, put into the structured packing dish of most last layer.Continue to steam wine.
Comparative illustration is as follows:
When traditional liquor manufactory carries out steaming wine to the cereal containing 1000kg alcohol, with the steam of 2000kg/h, the white wine 4.9kg of ethanol content 75.7% can be steamed, the white wine 371.5kg of ethanol content 72.8%, the white wine 346.0kg of ethanol content 68.3%, the white 312.5kg of ethanol content 30.8%, the white wine 275.1kg of ethanol content 49.1%, the white wine 240.6kg of ethanol content 34.3%, the white wine 219.6kg of ethanol content 20.1%, the white wine 208.7kg of ethanol content 10.1%, the white wine 203.7kg of ethanol content 4.6%, the white wine 201.6kg of ethanol content 2.0%.
When utilizing multistage Novel wine rice steamer to carry out steaming wine to the cereal containing 1000kg alcohol, the white wine 1575.6kg of ethanol content 68.6% can be steamed with the steam of 1200kg.
Claims (5)
1. a multistage wine rice steamer equipment for automatic charging, comprise vapour generator, bucket type unloads charging tray, cereal distillation packing layer, condenser and finished wine collector; It is characterized in that distillation packing layer comprises multiple same structure, each structure comprises multiple filling layers dish (12) and rotaryly unloads the bed of material; Wherein unload the bed of material and comprise that charging tray (13) is unloaded on upper strata, charging tray (11) unloads in lower floor and rotating track dish (10), handle (26); Charging tray is unloaded for the circular vertical charging tray that unloads in upper strata, and be positioned at below structured packing, next-door neighbour's structured packing, being intervally arranged by stripper (18) and blank groove (20) circumference forms; Stripper has spigot discharge (19), pore diameter is slightly larger than grain dia; It is circular unloader dish that charging tray unloads in lower floor, unloads between charging tray and rotating track dish on upper strata, by stripper (18), and blank groove (20) and revolving bar connective slot (21) composition; Stripper has spigot discharge (19), pore diameter is slightly larger than grain dia; Be positioned at the equipment barrel both sides that lower floor unloads charging tray and be respectively provided with symmetrical two magnet boxes (23), magnet cassette interior respectively puts one piece of strong magnet; On swing-around trajectory dish, be provided with two magnet boxes with the position that charging tray magnetic box unloads identical in lower floor; Lower floor unloads between charging tray and underlying magnets box and is connected by revolving bar (22), and revolving bar (22) upper end is inserted and is positioned at lower floor and unloads revolving bar connective slot on charging tray.
2. equipment according to claim 1, it is characterized in that bucket type is unloaded charging tray and comprised 2-20 level funnel, and the magnitude range at the pitch angle of funnel is for being greater than 0 °, is less than 180 °.
3. equipment according to claim 1, is characterized in that cereal distillation packing layer is made up of 2-20 same structure; Wherein the height of structured filling material layer is 10-1000 millimeter.
4. equipment according to claim 1, is characterized in that upper strata is unloaded charging tray and is made up of 1-20 block stripper and the blank groove of 1-20.
5. the steaming wine method of the multistage wine rice steamer equipment of the automatic charging of claim 1, is characterized in that:
Steam in wine process, when the Grain-Layer ethanol concn in structured packing next dish filler is lower than 1%-2%, turning handle (26), driven rotary formula track (10) rotates, utilize the magneticaction between upper and lower two-layer magnet box, drive lower floor to unload charging tray (11) to rotate, it is motionless that charging tray (13) is unloaded on upper strata, the two-layer blank groove of charging tray (20) and the blank groove (20) of unloading up and down is overlapped, thus the cereal distilled in packing layer in basecoat packing box release wine-distilling device completely by space by cereal; In this way, successively discharging, thus the automatic discharging realizing cereal; At the end of discharging, rotor magnet round about, cereal stops flowing downward, and terminates discharging; After for some time, wine steam moves upward, and is condensed into liquid wine through condenser, flows in finished wine collector.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410089654.6A CN103865742B (en) | 2014-03-12 | 2014-03-12 | A kind of multistage wine rice steamer equipment of automatic charging and steaming wine method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410089654.6A CN103865742B (en) | 2014-03-12 | 2014-03-12 | A kind of multistage wine rice steamer equipment of automatic charging and steaming wine method |
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| CN103865742A CN103865742A (en) | 2014-06-18 |
| CN103865742B true CN103865742B (en) | 2015-11-18 |
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| CN201410089654.6A Expired - Fee Related CN103865742B (en) | 2014-03-12 | 2014-03-12 | A kind of multistage wine rice steamer equipment of automatic charging and steaming wine method |
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| CN104232456A (en) * | 2014-09-30 | 2014-12-24 | 唐山市永和冶金设备制造有限公司 | Distilled liquor pot and distilled liquor equipment |
| CN104357315B (en) * | 2014-10-17 | 2017-01-11 | 姜蓉生 | Vertical light wine solid-state continuous fermentation equipment and process |
| CN104893942B (en) * | 2015-06-09 | 2017-03-08 | 方国正 | Solid spirit continuous still method and device |
| CN105482975B (en) * | 2016-01-26 | 2018-08-21 | 河北唐城红枣酒业有限公司 | Full-automatic wine-distilling device |
| CN105831314A (en) * | 2016-05-04 | 2016-08-10 | 池州市九龙瀑生态农业综合发展有限公司 | Rolling disc of rolling machine |
| CN106635703A (en) * | 2016-12-19 | 2017-05-10 | 天津大学 | Liquor steaming method capable of improving looseness of fermented grains |
| CN108126363B (en) * | 2018-01-02 | 2020-02-04 | 福建金丰酿酒有限公司 | Multistage alcohol distillation equipment |
| CN108753554A (en) * | 2018-08-09 | 2018-11-06 | 遵义市永宏金属设备有限公司 | Spirit brewing wine rice steamer |
| CN109182055B (en) * | 2018-09-28 | 2021-07-16 | 安徽农业大学 | Automatic reinforced backward flow evaporates wine machine |
| CN110157600A (en) * | 2019-06-03 | 2019-08-23 | 六安市胜缘食品有限公司 | A kind of chicken claw installation for fermenting |
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| CN101721831A (en) * | 2008-10-24 | 2010-06-09 | 天津实发中科百奥工业生物技术有限公司 | Differential pressure type solid continuous distillation process |
| CN102676355A (en) * | 2012-05-04 | 2012-09-19 | 泸州品创科技有限公司 | Solid distillation method for making wine and solid distillation device thereof |
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