CN103862724A - Press roll forming device for glass fiber paper - Google Patents
Press roll forming device for glass fiber paper Download PDFInfo
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- CN103862724A CN103862724A CN201410127828.3A CN201410127828A CN103862724A CN 103862724 A CN103862724 A CN 103862724A CN 201410127828 A CN201410127828 A CN 201410127828A CN 103862724 A CN103862724 A CN 103862724A
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- paper
- pressure roller
- forming device
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- glass paper
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Abstract
The invention provides a press roll forming device for glass fiber paper. The press roll forming device for the glass fiber paper comprises a paper cylinder reel, a gum dipping groove, tension rods, a machine frame and a transmission chain arranged on the machine frame. A glass fiber paper forming device, a glass fiber paper cutting device and a paper discharging device are sequentially arranged on the machine frame. Paper is wound around the paper cylinder reel. A transmission chain is arranged between the paper cylinder reel and the gum dipping groove. The paper enters the gum dipping groove along the transmission chain. The gum dipping groove is coated with gum in a brushing mode. The first tension rod and the second tension rod are arranged between the gum dipping groove and a corrugation forming device. A transmission chain body is arranged between the first tension rod and the gum dipping groove. Gum rolling rolls are arranged at the two sides of the transmission chain body and are perpendicular to the paper. According to the press roll forming device for the glass fiber paper, the glass fiber paper can be continuously produced, the production efficiency is high, automatic monitoring can be achieved, the paper can be automatically discharged, labor cost and material resource cost are saved, and the press roll forming device for the glass fiber paper can be widely applied to a plurality of industries.
Description
Technical field
The present invention relates to mechanical manufacturing field, be specifically related to a kind of pressure roller former of all-glass paper.
Background technology
Along with the development of printing industry, the demand of all-glass paper printing increases gradually, and in some other industries, the application of all-glass paper is also more extensive, and traditional all-glass paper mode of production is take corrugating machine for making cardboard box as prototype, fibrous paper is cut into rhombus, be kept at an angle with entrance, the gear roll roll compacting sizing of directly sending into heating forms, thereby produces in discontinuous state.
The shortcoming of this mode of production mainly contains following several respects:
1, produce and be interrupted, cannot serialization produce, the amount of labour used is large, and efficiency is low;
2, gear roll length will reach more than 4 meters, adds two ends head, and width will reach 5～6 meters, device layout irregularity, and factory building utilization rate is low;
3, in production process, fibrous paper roll compacting process non-tension control, the corrugation inclination angle of production is inaccurate, and corner surplus is large, and stock utilization is low;
4, energy consumption is high, is because insulation of equipment is more difficult on the one hand, is because production interruption is discontinuous on the other hand, causes energy consumption larger.
Summary of the invention
The present invention solves the mode of production of the above-mentioned existing all-glass paper of mentioning interruption, discontinuous, the problem that efficiency is low, energy consumption is high, provides a kind of pressure roller former of all-glass paper, can produce continuously all-glass paper, production efficiency is high, floor space is little, and energy consumption is low.
Concrete, the invention provides a kind of pressure roller former of all-glass paper, it comprises paper-drum coil, steeping vat, tension rail, frame and is arranged on the driving chain in frame, is disposed with all-glass paper shaped device, all-glass paper cutting means and the paper apparatus that falls in described frame
On described paper-drum coil, be wound with paper, between described paper-drum coil and described steeping vat, be provided with driving-chain, paper enters in steeping vat along driving-chain, carries out brush coating in steeping vat;
Between described steeping vat and described ripple forming device, be provided with the first tension rail and the second tension rail, in the middle of described the first tension rail and described steeping vat, be provided with driving-chain, the both sides of described driving-chain are provided with friction roller; Described friction roller is perpendicular to the paper setting on described driving-chain;
Described ripple forming device comprises four drive sprockets and is arranged on the driving chain on described drive sprocket, on described driving chain, be provided with corrugated plating, the surface of described corrugated plating is provided with and X-axis place horizontal plane ripple at an angle, on described corrugated plating, be provided with a pair of pressure roller, paper shuts out ripple on corrugated plating through pressure roller;
Between described ripple forming device and described all-glass paper cutting means, be provided with the thermal treatment zone and paper buffering area, all-glass paper cutting means is provided with cutter and meter long pass sensor.
Preferably, in described steeping vat, be provided with glass fibre glue.
Preferably, on described the first tension rail and the second tension rail, be provided with tension pick-up, for measuring the tension force of tension rail.
Preferably, described corrugated plating comprises base plate and is welded on the multiple projections on described base plate, and described multiple projections are corrugated, and described multiple projections are arranged each other and are welded on described base plate, are evenly provided with multiple air vents on described base plate.
Preferably, the top of described ripple forming device is provided with the first baking box, in described the first baking box, is provided with carbon fiber heating tube.
Preferably, the temperature of described the first baking box is 150-200 degree, and the wind speed of described the first air blast blower fan is 3-5m/s.
The described thermal treatment zone top be provided with the second baking box, its underpart is provided with the second air blast blower fan, in described the second baking box, is provided with carbon fiber heating tube.
The temperature of described the second baking box is 200-300 degree, and the wind speed of described the second air blast blower fan is 7-15m/s.
Described corrugated plating comprises base plate and is welded on the multiple projections on base plate, in described base plate and projection, be provided with welding welding hole, described multiple projection is corrugated, and described multiple projections comprise a mountain peak-like convex and a horizontal straight flange for being welded to one another
The thickness of described multiple projections is 0.5mm-1mm,
The angle on two limits of described mountain peak-like convex is 30-80 degree.
Described Luo Zhi district comprises strippers and puts paper apparatus, described strippers comprises fixed head and is arranged on the fixed mount of four jiaos of described fixed heads, described fixed mount is right angle frame, being fixed in frame of corner's rotation of described right angle frame, described fixed mount and described frame are fixed by rotating shaft fixture, the centre of described fixed head is provided with sensor, and its two ends are provided with cylinder, described in put paper apparatus and be provided with and put cardboard and support.
The present invention can produce all-glass paper continuously, and production efficiency is high, and can realize automatic monitoring, the paper that falls automatically, has saved human and material resources cost.
The imbody of the production line of patent of the present invention aspect energy consumption, production efficiency, product quality, yield rate, percent of automatization is as follows:
Aspect energy consumption, fall more than 30% than the production line of gear type;
Aspect yield rate, improve 10% left and right;
Along with the raising of automaticity, production efficiency improves nearly one times, stable and reliable product quality, and manpower declines more than one times.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of corrugated plating of the present invention;
Fig. 3 is the side structure schematic diagram in Luo Zhi of the present invention district;
Fig. 4 is the top view of corrugated plating of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment, the present invention is further explained:
As shown in Figure 1, the invention provides a kind of pressure roller former of all-glass paper, it comprises paper-drum coil 1, steeping vat 2, tension rail, frame 4 and is arranged on the driving chain 5 in frame 4, in frame 4, be disposed with all-glass paper shaped device 6, all-glass paper cutting means 7 and Luo Zhi district 8, on paper-drum coil 1, be wound with paper, between paper-drum coil 1 and steeping vat 2, be provided with driving-chain, paper enters in steeping vat 2 along driving-chain, carries out brush coating in steeping vat 2; Steeping vat 2 contains glass fibre glue, is provided with glue groove and rubber roll in it, and it covers layer of glass glue on paper.
In the middle of being provided with the first tension rail 31 and the second tension rail 32, the first tension rails 31 and steeping vat 2 between steeping vat 2 and ripple forming device 7, be provided with driving-chain, the both sides of driving-chain are provided with friction roller; Friction roller is perpendicular to paper setting, for removing glass fibre glue unnecessary on paper.Paper, after the interior brush coating of steeping vat 2 completes, enters by tension rail on the corrugated plating 61 of ripple forming device 6, is provided with tension pick-up, for measuring the tension force of tension rail on the first tension rail 31 and the second tension rail 32.
Ripple forming device 6 comprises four drive sprockets 60 and is arranged on the driving chain 5 on drive sprocket 60, on driving chain 5, be provided with corrugated plating 61, as shown in Figure 4, on corrugated plating, be provided with the ripple in a certain angle with X-axis place horizontal plane, in the present embodiment, angle is 45 degree.On corrugated plating 61, be provided with a pair of pressure roller, paper shuts out ripple through pressure roller on corrugated plating 61.In frame 4, be also provided with control device, control device is PLC Industrial Control Computer.
As shown in Figure 2, corrugated plating 61 comprises base plate 611 and is welded on multiple protruding 612 on base plate 611, in base plate 611 and projection 612, be provided with welding welding hole, multiple protruding 612 is corrugated, and multiple protruding 612 comprise a mountain peak-like convex and a horizontal straight flange for being welded to one another.
Preferably, multiple thickness of protruding 612 is 0.5mm-1mm.
Preferably, the angle on two of mountain peak-like convex limits is 30-80 degree.In the present embodiment, this angle is 55 degree.
Multiple protruding 612 arrange and are welded on base plate 610 each other, are evenly provided with multiple air vents on base plate 611.The top of ripple forming device 6 is provided with the first baking box 63, and it is provided with the 3rd baking box 3, the three baking boxs 3 foremost for paper is toasted for the first time, in the first baking box 63, is provided with carbon fiber heating tube.Paper extrudes after ripple by pressure roller 62 on corrugated plating 61, and the first baking box 63 toasts paper.The temperature of the first baking box 63 is 150-200 degree, and the wind speed of the first air blast blower fan is 3-5m/s.
Between ripple forming device 6 and all-glass paper cutting means 7, be provided with the thermal treatment zone 9 and paper buffering area 10, all-glass paper cutting means 7 is provided with cutter 71 and meter long pass sensor 72.The thermal treatment zone 9 top be provided with in the second baking box 90, the second baking boxs 90 and be provided with carbon fiber heating tube.The temperature of the second baking box 90 is 200-300 degree, and the wind speed of the second air blast blower fan is 7-15m/s.After paper further heats on the thermal treatment zone 9, enter buffering area 10 and cushion, while preventing cut paper, paper produces fold, and paper enters all-glass paper cutting means 7 from buffering area 10, by cutting knife 71, paper is cut.After having cut, enter Luo Zhi district 8.
As shown in Figure 3, Luo Zhi district 8 comprises strippers 81 and puts paper apparatus 82, strippers 81 comprises fixed head 810 and is arranged on the fixed mount 811 at fixed head 810 two ends, fixed mount 811 is right angle frame, an end of right angle frame is fixed on the top of frame 4, and on the sidewall that is fixed on frame 4 of corner's rotation of right angle frame, fixed mount 811 is fixing by rotating shaft fixture 812 with the sidewall of frame 4, the centre of fixed head 810 is provided with sensor, and its two ends are provided with at least two cylinders 813.
After paper cutting completes, paper enters fixed mount 811 by fixed head 810, when paper reaches after some, information is fed back to control device by sensor, and control device control cylinder 813 is by under paper top, now, fixed mount 811 rotates to one side of frame, in the time that paper piles with, paper falls into be put on paper apparatus 82, and workman takes all-glass paper away.
Below in conjunction with specific embodiment, operation principle of the present invention is further explained:
Embodiment 1
Get common brown paper and roll on paper-drum coil 1, paper enters in steeping vat 2 along driving-chain, carries out brush coating in steeping vat 2; Steeping vat 2 contains glass fibre glue, is provided with glue groove and rubber roll in it, and it covers layer of glass glue on paper.
Paper after in steeping vat, brush coating completes, enters by tension rail 3 on the corrugated plating 61 of ripple forming device 6, is provided with tension pick-up, for measuring the tension force of tension rail on the first tension rail 31 and the second tension rail 32.Prevent overtension.
Paper extrudes after ripple by pressure roller on corrugated plating 61, and the first baking box 63 toasts paper.
Between ripple forming device 6 and all-glass paper cutting means 7, be provided with the thermal treatment zone 9 and paper buffering area 10, all-glass paper cutting means 7 is provided with cutter 71 and meter long pass sensor 72.The thermal treatment zone 9 top be provided with in the second baking box 90, the second baking boxs 90 and be provided with carbon fiber heating tube.After paper further heats on the thermal treatment zone 9, enter buffering area 10 and cushion, while preventing cut paper, paper produces fold, and paper enters all-glass paper cutting means 7 from buffering area 10, by cutting knife 71, paper is cut.After having cut, enter Luo Zhi district 8.
After paper cutting completes, paper enters fixed mount 811 by fixed head 810, when paper reaches after some, information is fed back to control device by sensor, control device control cylinder 813 heads into paper to put on paper apparatus 82, and in the time that paper piles with, workman takes all-glass paper away.
Embodiment 2
Extracting waste brown paper rolls on paper-drum coil 1, and paper enters in steeping vat 2 along driving-chain, carries out brush coating in steeping vat 2; Steeping vat 2 contains glass fibre glue, is provided with glue groove and rubber roll in it, and it covers layer of glass glue on paper.
Paper after in steeping vat, brush coating completes, enters by tension rail 3 on the corrugated plating 61 of ripple forming device 6, is provided with tension pick-up, for measuring the tension force of tension rail on the first tension rail 31 and the second tension rail 32.Prevent overtension.
Paper extrudes after ripple by pressure roller on corrugated plating 61, and the first air blast blower fan 64 is by paper adsorption on driving chain 5, and the first baking box 63 toasts paper.
Between ripple forming device 6 and all-glass paper cutting means 7, be provided with the thermal treatment zone 9 and paper buffering area 10, all-glass paper cutting means 7 is provided with cutter 71 and meter long pass sensor 72.The thermal treatment zone 9 top be provided with the second baking box 90, its underpart is provided with the second air blast blower fan, in the second baking box 90, is provided with carbon fiber heating tube.After paper further heats on the thermal treatment zone 9, enter buffering area 10 and cushion, while preventing cut paper, paper produces fold, and paper enters all-glass paper cutting means 7 from buffering area 10, by cutting knife 71, paper is cut.After having cut, enter Luo Zhi district 8.
After paper cutting completes, paper enters fixed mount 811 by splicing plate 810, when paper reaches after some, information is fed back to control device by sensor, control device control cylinder 813 heads into paper to put on paper apparatus 82, and in the time that paper piles with, workman takes all-glass paper away.
The present invention can produce all-glass paper continuously, and production efficiency is high, and can realize automatic monitoring, the paper that falls automatically, has saved human and material resources cost.
The imbody of the production line of patent of the present invention aspect energy consumption, production efficiency, product quality, yield rate, percent of automatization is as follows:
Aspect energy consumption, fall more than 30% than the production line of gear type;
Aspect yield rate, improve 10% left and right;
Along with the raising of automaticity, production efficiency improves nearly one times, stable and reliable product quality, and manpower declines more than one times.
Person of ordinary skill in the field is to be understood that: in the situation that not departing from basic principle of the present invention; can carry out various modifications, retouching, combination to the present invention, supplement or the replacement of technical characterictic, these are equal to substitute mode or within obviously mode of texturing all falls into protection scope of the present invention.
Claims (10)
1. the pressure roller former of an all-glass paper, it is characterized in that: it comprises paper-drum coil, steeping vat, tension rail, frame and is arranged on the driving chain in frame, in described frame, be disposed with all-glass paper shaped device, all-glass paper cutting means and the paper apparatus that falls
On described paper-drum coil, be wound with paper, between described paper-drum coil and described steeping vat, be provided with driving-chain, paper enters in steeping vat along driving-chain, carries out brush coating in steeping vat;
Between described steeping vat and described ripple forming device, be provided with the first tension rail and the second tension rail, in the middle of described the first tension rail and described steeping vat, be provided with driving-chain, the both sides of described paper are provided with friction roller; Described friction roller is perpendicular to described paper setting;
Described ripple forming device comprises four drive sprockets and is arranged on the driving chain on described drive sprocket, on described driving chain, be provided with corrugated plating, the surface of described corrugated plating is provided with and X-axis place horizontal plane ripple at an angle, on described corrugated plating, be provided with a pair of pressure roller, paper shuts out ripple on corrugated plating through pressure roller;
Between described ripple forming device and described all-glass paper cutting means, be provided with the thermal treatment zone and paper buffering area, all-glass paper cutting means is provided with cutter and meter long pass sensor.
2. the pressure roller former of all-glass paper according to claim 1, is characterized in that: in described steeping vat, be provided with glass fibre glue.
3. the pressure roller former of all-glass paper according to claim 1, is characterized in that: on described the first tension rail and the second tension rail, be provided with tension pick-up, for measuring the tension force of tension rail.
4. the pressure roller former of all-glass paper according to claim 1, it is characterized in that: described corrugated plating comprises base plate and is welded on the multiple projections on described base plate, described multiple projection is corrugated, described multiple projection is arranged each other and is welded on described base plate, is evenly provided with multiple air vents on described base plate.
5. the pressure roller former of all-glass paper according to claim 4, is characterized in that: the top of described ripple forming device is provided with the first baking box, its underpart is provided with the first air blast blower fan, in described the first baking box, is provided with carbon fiber heating tube.
6. the pressure roller former of all-glass paper according to claim 5, is characterized in that: the temperature of described the first baking box is 150-200 degree, and the wind speed of described the first air blast blower fan is 3-5m/s.
7. the pressure roller former of all-glass paper according to claim 1, is characterized in that: the described thermal treatment zone top be provided with the second baking box, its underpart is provided with the second air blast blower fan, in described the second baking box, is provided with carbon fiber heating tube.
8. the pressure roller former of all-glass paper according to claim 7, is characterized in that: the temperature of described the second baking box is 200-300 degree, and the wind speed of described the second air blast blower fan is 7-15m/s.
9. the pressure roller former of all-glass paper according to claim 1, it is characterized in that: described corrugated plating comprises base plate and is welded on the multiple projections on base plate, in described base plate and projection, be provided with welding welding hole, described multiple projection is corrugated, described multiple projection comprises a mountain peak-like convex and a horizontal straight flange for being welded to one another
The thickness of described multiple projections is 0.5mm-1mm,
The angle on two limits of described mountain peak-like convex is 30-80 degree.
10. the pressure roller former of all-glass paper according to claim 5, it is characterized in that: described Luo Zhi district comprises strippers and puts paper apparatus, described strippers comprises fixed head and is arranged on the fixed mount of four jiaos of described fixed heads, described fixed mount is right angle frame, being fixed in frame of corner's rotation of described right angle frame, described fixed mount and described frame are fixed by rotating shaft fixture, the centre of described fixed head is provided with sensor, its two ends are provided with cylinder, described in put paper apparatus and be provided with and put cardboard and support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410127828.3A CN103862724A (en) | 2014-03-31 | 2014-03-31 | Press roll forming device for glass fiber paper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410127828.3A CN103862724A (en) | 2014-03-31 | 2014-03-31 | Press roll forming device for glass fiber paper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103862724A true CN103862724A (en) | 2014-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410127828.3A Pending CN103862724A (en) | 2014-03-31 | 2014-03-31 | Press roll forming device for glass fiber paper |
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| CN (1) | CN103862724A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040182503A1 (en) * | 2003-03-21 | 2004-09-23 | Bhs Corrugated Maschinen-Und Anlagenbau Gmbh | Corrugating machine and method for the manufacture of sheets of corrugated board |
| CN201049529Y (en) * | 2007-06-01 | 2008-04-23 | 何淦明 | Special-purpose gumming and cutting device for evaporation type cooling core gumming paper |
| CN101172407A (en) * | 2007-12-06 | 2008-05-07 | 黄之栋 | Dry paper wet curtain ripple glaze continuous molding method and apparatus |
| CN101323184A (en) * | 2007-06-13 | 2008-12-17 | Bhs波纹机械和设备制造有限公司 | Corrugated cardboard system and method for manufacturing corrugated cardboard |
| CN202965299U (en) * | 2012-11-13 | 2013-06-05 | 泽郎格西 | Creasing machine |
-
2014
- 2014-03-31 CN CN201410127828.3A patent/CN103862724A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040182503A1 (en) * | 2003-03-21 | 2004-09-23 | Bhs Corrugated Maschinen-Und Anlagenbau Gmbh | Corrugating machine and method for the manufacture of sheets of corrugated board |
| CN201049529Y (en) * | 2007-06-01 | 2008-04-23 | 何淦明 | Special-purpose gumming and cutting device for evaporation type cooling core gumming paper |
| CN101323184A (en) * | 2007-06-13 | 2008-12-17 | Bhs波纹机械和设备制造有限公司 | Corrugated cardboard system and method for manufacturing corrugated cardboard |
| CN101172407A (en) * | 2007-12-06 | 2008-05-07 | 黄之栋 | Dry paper wet curtain ripple glaze continuous molding method and apparatus |
| CN202965299U (en) * | 2012-11-13 | 2013-06-05 | 泽郎格西 | Creasing machine |
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Application publication date: 20140618 |