The automatic assembling method of ornament lamp production line
Technical field
The invention belongs to field of mechanical technique, relate to a kind of a kind of automatic assembling method of production line step, particularly ornament lamp production line.
Background technology
Christmas ornament color lamp is commonly called as La Lapao, and it comprises transparent shell, and filament is set in transparent shell, and stretches out lamp base outside the bottom of filament by transparent shell, and at the sheathed lamp holder in the bottom place of transparent shell, makes filament form orientation assemble.Completed subsequently the finished product of overall Christmas ornament color lamp by the cascaded structure of electric wire by the bulb of a large amount of monomers.
In traditional mode of production processing, conventionally adopt manual mode to realize manual lamp holder assembled configuration to bulb, make thus the assembling of filament in each bulb cannot form the unified location of specification, cause precision to decline, in follow-up series connection processing, usually occur connecting contraposition deviation because of indivedual bulbs, cause disconnection or virtually connect, making the lamp chain of whole piece series connection off quality, bringing serious economic loss.Simultaneously, the mode of production of artificial cannot detect in assembling process damages the bulb not working because of filament, therefore the bulb damaging is still carried out to the installing of lamp holder, cause the increase of useless workload, and damaging bulb obscures in good bulb and enters next manufacturing procedure, the qualification rate that continuity impact manufactures a finished product, reduces economic benefit.Hand assembled also exists that to take artificial amount large, produces consuming time, inefficiency, has increased production cost, weakens the problems such as the market competitiveness.
Therefore for existing issue, be badly in need of research and invent a kind of special method and plant equipment for the full-automatic Assembling Production of ornament lamp.
Summary of the invention
The present invention has following technical scheme:
The object of the invention is to have the problems referred to above for existing technology, propose a kind of cooperation that is connected by automatic feeding and automatic assembling device and formed complete production procedure, realize the automated machine equipment for the special production line of ornament lamp, simultaneously to carrying out detecting real-time verification on transmission route, can enhance productivity, get rid of waste product, guarantee the automatic assembling method of the ornament lamp production line of qualification rate.
Object of the present invention can realize by following technical proposal: the automatic assembling method of ornament lamp production line, comprise material shaking tower tray, vibrator, feeding track, delivery track, batching track, detent mechanism, clamping mechanism, bifurcation mechanism, test mechanism, discharge mechanism, join seat mechanism and Zhe Si mechanism, its automatic assembling method comprises the following steps:
1), feed intake: manually bulb is thrown in to gathering materials in chamber of material shaking tower tray;
2), vibration is arranged: open vibrator, under the mating reaction of fixing vibration frequency and periphery magnetic force, bulb keeps bottom lamp base orientation to arrange movement outwardly;
3), put down to conveying: first section of feeding track is extended for horizontal, and bulb is horizontal reach along its guiding and carries;
4), reversing transition carries: the stage casing of feeding track is that flexion torsion extends, and bulb is carried along its progressively oblique torsion reach of leading;
5), vertical transport: the latter end of feeding track extends for erectting, and bulb is setting reach along its guiding to be carried, and lamp base is positioned at bottom;
6), insert between location: detent mechanism has location-plate and hangs down establishes location cutting on it, and the bulb of upright state moves into delivery track by feeding track, and location-plate declines to making to locate in the arrangement that cutting corresponding inserted enters bulb and forms workshop section's screens;
7), wired: clamping mechanism comprises the clamping plate that driven by telescopic oil cylinder, and the lamp base of bulb is determined between plate and moving plate clamping plate, and telescopic oil cylinder drives moving plate closing, makes lamp base clamping straight;
8), bifurcated: bifurcation mechanism comprises the vertex of a cone being driven by hoist cylinder, the lamp base after bulb clamping be positioned at the vertex of a cone directly over, on hoist cylinder, push away the vertex of a cone, utilize its top tip that the lamp base of merging is plugged and is divided into standard angle;
9), test: test mechanism comprises power on unit and photoreceptor, and the positive and negative two energising ends of power on unit are corresponding to be connect two lamp bases establishing bulb and switch on, and whether photoreceptor induction bulb is luminous;
10), discharge: discharge mechanism comprises that telescopic oil cylinder drives the amalgamation sections on delivery track, if photoreceptor perceives light and does not just send feedback command, if photoreceptor does not perceive light and just sends feedback command, control telescopic oil cylinder and drive amalgamation sections to separate formation breach, and then bulb falls into discharge box by breach;
11), join seat: join seat mechanism and comprise the clamp being driven by hoist cylinder, the lamp socket that batching is carried on track enters in the clamp port of clamp and forms resilient clamp, bulb be positioned at clamp directly over, push holder on hoist cylinder, make the sheathed light bulb base of lamp socket the clamping of clamping on it, and lamp base is stretched out by two inclined hole bifurcateds of lamp socket;
12), folding silk: Zhe Si mechanism comprises the V-type mould being driven by hoist cylinder, the bulb of sheathed lamp socket be positioned at V-type mould directly over, on hoist cylinder, push away V-type mould, make the v-shaped cavity of V-type mould by upwards chimeric lamp socket of bottom side, synchronously promote lamp base turnover laminating lamp socket;
13), finished product is collected: the production line of flowing through assembles complete bulb finished product and falls into rewinding box by the discharge end of delivery track.
Preferably; the outside of described feeding track is along the some inductors in the uniform location of landline; the end of described feeding track sets firmly shift structure; described inductor carries out periodic monitor to transmission line; if dislocation transmission, bulb breakage or assembly route occur to be stopped up; inductor sends feedback command, controls shift structure blocking-up transmission line, controls vibrator and shuts down and report to the police.
Preferably, described each inductor all has the infrared induction termination that three flat rafts arrange, and the spacing distance of every adjacent two infrared induction terminations is that the unit setting spaces.
Preferably, described shift structure comprises the hoist cylinder that is positioned feeding track end below, described hoist cylinder has the expansion link of action upward, the top of described expansion link is along vertically setting firmly a gear sheet, and described gear sheet is covered in feeding track end outlet above pushing away of hoist cylinder under driving.
Preferably, the clamp port of described clamp is connected a batching track, the external end head connection fittings feeder of described batching track, the continuous driving force source that described lamp socket provides by accessory feeder is arranged and is entered batching track, and successively pass in the clamp port of clamp, and clamped by clamp self elasticity.
The present invention has following useful technique effect:
The automatic assembling method of this ornament lamp production line was coordinated and is formed complete production procedure by automatic feeding and being connected of automatic assembling device, in transmission, making ornament lamp be turned to erect by horizontal by the torsion of feeding track carries, meets the assembling orientation in workshop section.Mechanism of the multinomial workshop section process operations of fixing a point is set, thus ornament lamp assembly operation is divided into multinomial step-by-step process, realize the full-automatic assembling of mechanization, simultaneously to carrying out detecting real-time verification on transmission route, guarantee to transmit normal operation, when embodying high-tech sophisticated equipment, possess enhancing productivity, get rid of waste product, guarantee qualification rate, the advantage such as reduce production costs.
Brief description of the drawings
Fig. 1 is the plan structure schematic diagram of pay-off in the automatic assembling method of this ornament lamp production line.
Fig. 2 be in the automatic assembling method of this ornament lamp production line pay-off face structural representation.
Fig. 3 is the delivery track of device for assembling and the structural representation of location-plate in the automatic assembling method of this ornament lamp production line.
Fig. 4 is the structural representation of the clamping mechanism of device for assembling in the automatic assembling method of this ornament lamp production line.
Fig. 5 is the structural representation of the bifurcation mechanism of device for assembling in the automatic assembling method of this ornament lamp production line.
Fig. 6 is the structural representation of the test mechanism of device for assembling in the automatic assembling method of this ornament lamp production line.
Fig. 7 is the structural representation of the discharge mechanism of device for assembling in the automatic assembling method of this ornament lamp production line.
Fig. 8 is the structural representation of joining seat mechanism of device for assembling in the automatic assembling method of this ornament lamp production line.
Fig. 9 is the structural representation of the Zhe Si mechanism of device for assembling in the automatic assembling method of this ornament lamp production line.
In figure, 1, material shaking tower tray; 2, vibrator; 3, feeding track; 4, magnetic stripe; 5, inductor; 6, hoist cylinder; 7, gear sheet; 8, delivery track; 9, location-plate; 10, location cutting; 11, clamping plate; 12, the vertex of a cone; 13, power on unit; 14, photoreceptor; 15, clamp; 16, batching track; 17, V-type mould; 18, telescopic oil cylinder; 19, hoist cylinder; 20, bulb; 21, lamp socket.
Detailed description of the invention
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Fig. 1 to Fig. 9, the automatic assembling device of this ornament lamp production line comprises material shaking tower tray 1, vibrator 2, feeding track 3, delivery track 8, batching track 16, detent mechanism, clamping mechanism, bifurcation mechanism, test mechanism, discharge mechanism, joins seat mechanism and Zhe Si mechanism etc.
Material shaking tower tray 1 bottom has the discoid chamber that gathers materials, and have upward feed intake uncovered, and arrange and be connected the chamber that gathers materials around the arc Quan road that progressively rises, the end in circle road is put down to extending to form discharging opening by the side edge of material shaking tower tray 1, and discharging opening is connected the charging port of feeding track 3.Material shaking tower tray 1 is installed on the end face of vibrator 2.
Feeding track 3 comprises support rail bar and guiding rail bar, and support rail bar has middle interval empty gap, and guiding rail bar has middle interval empty gap.First section of the charging of feeding track 3 is for putting down to transportation section, and middle part has torsion changeover portion, and latter end is vertical transport section.
Be positioned at same concordant height with guiding rail bar putting down to support rail bar in transportation section, be to stand to parallel and be arranged side by side.In torsion changeover portion, support rail bar is progressively the stretching, extension of radian decline tendency, guiding rail bar is progressively offset stretching, extension along putting down to height to track centre position, be that support rail bar is positioned at face-off below stretched flat until curve reverses transition, guiding rail bar is positioned at face-off top stretched flat, forms vertical transport section.In torsion changeover portion, both sides are set up and are synchronized with the support rail bar that reverses guiding tendency.
The outer border of material shaking tower tray 1 and a side of feeding track 3 set firmly curved frame, and curved bobbin is located at material shaking tower tray 1 periphery and reversed and transit to bottom side straight line and extend by putting down to side synchronous curve along feeding track 3, tie up to establish to be positioned with magnetic stripe 4 on curved frame.
The outside of feeding track 3 is along the some inductors 5 in the uniform location of landline, and each inductor 5 all has the infrared induction termination that three flat rafts arrange, and the spacing distance of every adjacent two infrared induction terminations is that the unit setting spaces.The end of feeding track 3 sets firmly shift structure, shift structure comprises the hoist cylinder 6 that is positioned feeding track 3 end belows, hoist cylinder 6 has the expansion link of action upward, the top of expansion link is along vertically setting firmly a gear sheet 7, and gear sheet 7 is covered in feeding track 3 end outlets above pushing away of hoist cylinder 6 under driving.
The equal signal of telecommunication of hoist cylinder 6 in vibrator 2, inductor 5 and shift structure connects a master controller, in master controller, be provided with signal receiving unit, computing unit, checking treatment unit, performance element and signal feedback unit, wherein performance element internal memory is established transmission control procedure.On master controller, also connect and install alarm.
Feeding track 3 is connected delivery track 8, and delivery track 8 has feed end and discharge end, and rewinding box is placed in the below of discharge end, in the inner chamber of rewinding box, is covered with spongy layer, avoids ornament lamp finished product to be impacted and damaged.Delivery track 8 comprises the guiding rail bar that is positioned at the support rail bar of below and is positioned at top, and support rail bar is all offered middle interval empty gap along direction of extension with guiding rail bar.
Detent mechanism comprises location-plate 9 and location cutting 10, the location cutting 10 setting firmly on location-plate 9 all adopts plastic material to make, and between two adjacent positioned cuttings 10 is the monomer spacing of setting every gap, this monomer spacing conforms to the diameter of ornament lamp, because having six processing sections, therefore be provided with altogether six monomer spacing, i.e. seven location cuttings 10 of spread configuration altogether.The width of location cutting 10 is less than the width of interval empty gap in delivery track 8.
Clamping mechanism comprises a base, on base, be level and install telescopic oil cylinder 18, clamping plate 11 are set on the expansion link of telescopic oil cylinder 18, clamping plate 11 comprise parallel setting determine plate and moving plate, the Compress Spring of determining to be connected between plate and moving plate, the expansion link of telescopic oil cylinder 18 slides to run through and determines plate and is connected with moving plate.
Bifurcation mechanism comprises and is the hoist cylinder 19 of uprightly installing, and the elevating lever top of hoist cylinder 19 is installed with the vertex of a cone 12, and the pointed portion of the vertex of a cone 12 vertically upward.
Test mechanism comprises power on unit 13 and photoreceptor 14, and outside power on unit 13, has stretched positive and negative two energising ends, and photoreceptor 14 is arranged at the side of delivery track 8, and the sensitization termination that photoreceptor 14 has is towards delivery track 8.
Discharge mechanism comprises a base, on base, be level and install telescopic oil cylinder 18, on delivery track 8, offer separable amalgamation sections, the expansion link end of telescopic oil cylinder 18 is fixed on the lateral wall of amalgamation sections, on delivery track 8, have amalgamation sections under place a discharge box.Photoreceptor 14 is passed to discharge mechanism regulation and control telescopic oil cylinder 18 by electrical connection by feedback signal and moves.
Join seat mechanism and comprise the lifting platform that is driven connection by hoist cylinder 19, clamp 15 is set on the top side of lifting platform, clamp 15 is cross-articulation shape, be that concrete kind is similar to " X ", its crosspoint is pin joint, one end prong of clamp 15 is clamp port, between two arms of other end prong, is connected with Compress Spring, and this Compress Spring is slinky spring.The clamp port of clamp 15 is connected a batching track 16, the external end head connection fittings feeder of batching track 16.
Zhe Si mechanism comprises the hoist cylinder 19 of uprightly installing, and V-type mould 17 is fixedly arranged on the elevating lever top of above-mentioned hoist cylinder 19, and V-type mould 17 to have V-type upward uncovered.
Based on said structure feature, the automatic assembling method of ornament lamp production line specifically comprises the following steps:
1), feed intake: manually bulb 20 is thrown in to gathering materials in chamber of material shaking tower tray 1;
2), vibration is arranged: open vibrator 2, under the mating reaction of fixing vibration frequency and periphery magnetic force, bulb 20 keeps bottom lamp base orientation to arrange movement outwardly;
3), put down to conveying: bulb 20 is horizontal reach along putting down of feeding track 3 to transportation section guiding and carries;
4), reversing transition carries: bulb 20 is along the progressively oblique torsion reach conveying of torsion changeover portion guiding of feeding track 3;
5), vertical transport: bulb 20 is and erects reach conveying along the vertical transport section guiding of feeding track 3, and lamp base is positioned at bottom;
6), insert between location: the bulb 20 of upright state moves into delivery track 8 by feeding track 3, and location-plate 9 declines to making to locate in the arrangement that cutting 10 corresponding inserted enter bulb 20 and forms workshop section's screens;
7), wired: the lamp base of bulb 20 is determined between plate and moving plate clamping plate 11, and telescopic oil cylinder 18 drives moving plate closing, makes lamp base clamping straight;
8), bifurcated: the lamp base after bulb 20 clampings be positioned at the vertex of a cone 12 directly over, on hoist cylinder 19, push away the vertex of a cone 12, utilize its top tip that the lamp base of merging is plugged and is divided into standard angle;
9), test: the positive and negative two energising ends of power on unit 13 are corresponding to be connect two lamp bases establishing bulb 20 and switch on, and whether photoreceptor 14 is responded to bulb 20 luminous;
10), discharge: if do not send feedback command just photoreceptor 14 perceives light, if send feedback command just photoreceptor 14 does not perceive light, control telescopic oil cylinder 18 and drive amalgamation sections to separate formation breach, and then bulb 20 falls into discharge box by breach;
11), join seat: the continuous driving force source that lamp socket 21 provides by accessory feeder is arranged and entered batching track 16, and successively pass in the clamp port of clamp 15, and clamped by clamp 15 self elasticity, bulb 20 be positioned at clamp 15 directly over, push holder 15 on hoist cylinder 19, make lamp socket 21 sheathed bulb 20 bottoms the clamping of clamping on it, and lamp base is stretched out by two inclined hole bifurcateds of lamp socket 21;
12), folding silk: the bulb 20 of sheathed lamp socket 21 be positioned at V-type mould 17 directly over, on hoist cylinder 19, push away V-type mould 17, make the v-shaped cavity of V-type mould 17 by upwards chimeric lamp socket 21 of bottom side, synchronously promote lamp base turnover laminating lamp socket 21;
13), finished product is collected: the production line of flowing through assembles complete bulb 20 finished products and falls into rewinding box by the discharge end of delivery track 8.
Inductor 5 carries out periodic monitor to transmission line, stops up if there is dislocation transmission, bulb 20 breakages or assembly route, and inductor 5 sends feedback command, controls shift structure blocking-up transmission line, controls vibrator 2 and shuts down and report to the police.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendments or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.