CN103844239A - Production method of fast food seasoning powder soybean sauce - Google Patents

Production method of fast food seasoning powder soybean sauce Download PDF

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CN103844239A
CN103844239A CN201410102552.3A CN201410102552A CN103844239A CN 103844239 A CN103844239 A CN 103844239A CN 201410102552 A CN201410102552 A CN 201410102552A CN 103844239 A CN103844239 A CN 103844239A
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starch
sauce
ethanolic solution
powder
soybean sauce
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CN103844239B (en
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杜先锋
朱弘毅
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Anhui Guoke Testing Technology Co Ltd
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Anhui Agricultural University AHAU
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/50Soya sauce

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Abstract

The invention discloses a production method of fast food seasoning powder soybean sauce. The production method comprises the following steps: with native starch as the material, obtaining modified porous starch through an alcohol-alkaline process and an enzymolysis technology; and then, after mixing the modified porous starch and liquid soybean sauce, vacuum freezing and drying to obtain powder soybean sauce. On one hand, powder soybean sauce produced by the production method disclosed by the invention keeps various indexes of a conventional soybean sauce, and amino nitrogen content and volatile flavor substance content of the powder soybean sauce are almost consistent with those of the conventional soybean sauce; on the other hand, a problem that the powder soybean sauce is easy to paste in an application process is solved very well.

Description

A kind of production method of fast food flavouring sauce powder
One, technical field
The present invention relates to a kind of preparation method of flavouring, specifically a kind of production method of fast food flavouring sauce powder, is to produce novel fast food flavouring sauce powder take ative starch as prepared using chemical method with after enzyme engineering technology modified starch.
Two, background technology
Soy sauce is take the proteinaceous beans of richness and rich amyloid cereal and byproduct thereof as primary raw material, the seasoning juice that decomposes maturation and extract through leaching under the catalytic action of microbial enzyme.In soy sauce, be rich in each seed amino acid (comprising 8 kinds of essential amino acids), reduced sugar, total acid, human body is had to extremely important physiological function; Soy sauce can produce a kind of natural anti-oxidation composition, contributes to reduce the infringement of radical pair human body, and its effect compares V cand V ehigh tens times Deng antioxidant, make soy sauce there is anti-cancer, anticancer effect; Soy sauce, except above-mentioned main component, also contains the trace element such as calcium, iron, effectively maintains the physiological equilibrium of body.But soy sauce is fluid product, exist cost of transportation high, carry the problems such as inconvenient, greatly restricted the application of soy sauce, forefathers are less to its research.
Three, summary of the invention
The present invention aims to provide a kind of production method of fast food flavouring sauce powder, take ative starch as raw material, after utilizing chemical method and enzyme engineering technology to ative starch modification, produce sauce powder, when farthest retaining in soy sauce active ingredient, avoided sauce powder to be in use easy to the problem of gelatinization.
The preparation process of fast food flavouring sauce powder of the present invention is as follows:
1) ative starch is added in the NaOH ethanolic solution of 5~15wt%, suspended dispersed is even, in 30~45 ℃ of reaction 30~50min, room temperature stratification is also removed supernatant, then add 40~60vt%(concentration expressed in percentage by volume, lower with) ethanolic solution mix, then regulate extremely neutrality of pH value with the ethanolic solution of HCl, use successively 80vt% ethanolic solution, 95vt% ethanolic solution and absolute ethanol washing, after filtration, obtain starch filter cake;
The ethanolic solution of described HCl be by the hydrochloric acid solution of 3mol/L and the ethanolic solution of 40~60vt% by volume the ratio of 2:3~3:2 after mixing, obtain;
2) by the Na of described starch filter cake and pH=3.4~5.2 2hPO 4-citric acid solution by volume the ratio of 1:1-8 is mixed to get starch milk, in starch milk, add the carbohydrase of starch milk quality 0.5-0.7 ‰ in 30~50 ℃ of enzymolysis 4~8h, filter, 40 ℃ obtain modified porous starch after dry, and the enzymatic activity of carbohydrase is 90000~100000U/g; Described modified porous starch is the porous-starch of graininess, 20-50 ℃ water soluble.
3) by described modified porous starch and liquid soy sauce (or claiming former soy sauce) by volume the ratio of 1:5~15 mix, after stirring in-20~-4 ℃ of pre-freeze 12h, then vacuum freeze drying obtains sauce powder to constant weight, and each parameter of vacuum freeze drying is condenser temperature-70~-60 ℃, 30~40 ℃ of baking temperatures, vacuum 7~20Pa.
Produce sauce powder compared to the porous-starch that uses easy gelatinization, modified porous starch of the present invention is as a kind of novel sorbing material, not only retain solubilized characteristic, also retained characterization of adsorption, there is safety non-toxic, the advantage such as energy-efficient, biodegradable.The novel fast food flavouring sauce powder that utilizes modified porous starch to produce has well retained the volatile flavor substance in former soy sauce, and amino-acid nitrogen content, look rate and Red Index and former soy sauce after sauce powder reduction are more or less the same.
The detection index of sauce powder of the present invention is as follows:
1, amino-acid nitrogen content is measured
Adopt the assay method of amino nitrogen in GB18186-2000 soy sauce to measure;
2, the Micro-Structure Analysis of product
Observe amplifying 2000 times under the sample metal spraying processing ESEM of drying processing;
3, the crystal structure analysis of product
Diffraction conditions: X-diffraction tube is copper target, Ni filter, voltage 40kV, electric current 200mA, sweep speed is 8 °/min, measurement category is 2 θ=3 °~50 °.
4, GC-MS measures flavor substance
Use the reservation situation of the volatile flavor component in Gas Chromatography-Mass Spectrometry sauce powder.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the present invention, take ative starch as raw material, has changed the proterties of former soy sauce, has not only reduced the cost of transportation of soy sauce, and can produce a kind of novel fast food flavouring---sauce powder.
2, due to the characterization of adsorption of ative starch itself and dissolution characteristics a little less than, therefore destroy the structure of starch itself, characterization of adsorption and the dissolution characteristics of raising starch by chemical reaction and enzyme engineering technology.Be modified porous starch through above-mentioned starch after treatment, can adsorb the active ingredient in soy sauce.Emphasis of the present invention has compared amino-acid nitrogen content in former soy sauce and sauce powder and the reservation situation of volatile flavor substance, experimental result shows that the amino-acid nitrogen content of sauce powder is 0.487g/100mL, and the amino-acid nitrogen content of former soy sauce is only also 0.514g/100mL; Only than former soy sauce few 3 kinds of the reservation situations of the volatile flavor substance of sauce powder.
3, sauce powder of the present invention can directly be dissolved into turbid solution at 20-50 ℃, and sauce powder of the present invention is directly added to the water and boils the rufous liquid condiment that can obtain clarification after stirring.
4, flavouring powder of the present invention is sauce yellow powder, glossy, and sauce is fragrant and ester fragrance is stronger, delicious flavour, and saline taste is agreeable to the taste.
Four, accompanying drawing explanation
Fig. 1 is the SEM figure of ative starch and sauce powder, and in figure, a left side is ative starch, and the right side is sauce powder.As can be seen from Figure 1, sauce powder is keeping the original particle profile of starch, and surface attachment solid content, illustrates that soy sauce is attached to starch surface and is adsorbed in the hole inside of starch.
Fig. 2 is the XRD figure of ative starch and sauce powder.As can be seen from Figure 2, the starch in sauce powder has changed the original typical A type collection of illustrative plates of starch, and spike diffractive features weakens, and presents obvious disperse diffractive features; Soy sauce part mainly detects the diffractive features of Sodium Chloride in Sauce.Crystal structure analysis by product is known, and starch can effectively adsorb soy sauce.
Fig. 3 is the photo that existing sauce powder and sauce powder of the present invention dissolve in water.Wherein Fig. 3 a is the dissolving situation in existing sauce powder water at normal temperatures, Fig. 3 b is the situation of boiling after dissolving in existing sauce powder water at normal temperatures, Fig. 3 c is the dissolving situation in sauce powder of the present invention water at normal temperatures, and Fig. 3 d is the situation of boiling after dissolving in sauce powder of the present invention water at normal temperatures.As can be seen from Figure 3, the starch sedimentation that be rufous liquid, glass bottom sediments after dissolving in existing sauce powder water at normal temperatures, boils rear starch gelatinization; After dissolving in water at normal temperatures in sauce powder of the present invention, be rufous liquid, opaque, the rufous liquid for clarifying after boiling.
Five, the specific embodiment
1, the preparation of sauce powder
Embodiment 1:
1) ative starch is added in the NaOH ethanolic solution of 5wt%, suspended dispersed is even, in 45 ℃ of reaction 35min, room temperature stratification is also removed supernatant, in remaining sediment, add the ethanolic solution of 40vt% to mix, regulate pH value to neutral with the ethanolic solution of HCl again, use successively 80vt% ethanolic solution, 95vt% ethanolic solution and absolute ethanol washing, after filtration, obtain starch filter cake;
The ethanolic solution of described HCl be by the hydrochloric acid solution of 3mol/L and the ethanolic solution of 40vt% by volume the ratio of 2:3 after mixing, obtain;
2) by the Na of described starch filter cake and pH=5.2 2hPO 4-citric acid solution by volume the ratio of 1:1 is mixed to get starch milk, in starch milk, adds the carbohydrase of starch milk quality 0.5 ‰ in 50 ℃ of enzymolysis 4h, filters, and 40 ℃ obtain modified porous starch after dry, and the enzymatic activity of carbohydrase is 90000U/g.
3) by described starch and liquid soy sauce by volume the ratio of 1:5 mix, after stirring in-20 ℃ of pre-freeze 12h, then vacuum freeze drying obtains sauce powder to constant weight, and each parameter of vacuum freeze drying is condenser temperature-70 ℃, 30 ℃ of baking temperatures, vacuum 7Pa.
Embodiment 2:
1) ative starch is added in the NaOH ethanolic solution of 15wt%, suspended dispersed is even, in 30 ℃ of reaction 50min, room temperature stratification is also removed supernatant, in remaining sediment, add the ethanolic solution of 60vt% to mix, regulate pH value to neutral with the ethanolic solution of HCl again, use successively 80vt% ethanolic solution, 95vt% ethanolic solution and absolute ethanol washing, after filtration, obtain starch filter cake;
The ethanolic solution of described HCl be by the hydrochloric acid solution of 3mol/L and the ethanolic solution of 60vt% by volume the ratio of 3:2 after mixing, obtain;
2) by the Na of described starch filter cake and pH=3.4 2hPO 4-citric acid solution by volume the ratio of 1:8 is mixed to get starch milk, in starch milk, adds the carbohydrase of starch milk quality 0.6 ‰ in 30 ℃ of enzymolysis 8h, filters, and 40 ℃ obtain modified porous starch after dry, and the enzymatic activity of carbohydrase is 100000U/g.
3) by described starch and liquid soy sauce by volume the ratio of 1:15 mix, after stirring in-10 ℃ of pre-freeze 12h, then vacuum freeze drying obtains sauce powder to constant weight, and each parameter of vacuum freeze drying is condenser temperature-60 ℃, 40 ℃ of baking temperatures, vacuum 15Pa.
Embodiment 3:
1) ative starch is added in the NaOH ethanolic solution of 10wt%, suspended dispersed is even, in 40 ℃ of reaction 40min, room temperature stratification is also removed supernatant, in remaining sediment, add the ethanolic solution of 50vt% to mix, regulate pH value to neutral with the ethanolic solution of HCl again, use successively 80vt% ethanolic solution, 95vt% ethanolic solution and absolute ethanol washing, after filtration, obtain starch filter cake;
The ethanolic solution of described HCl be by the hydrochloric acid solution of 3mol/L and the ethanolic solution of 50vt% by volume the ratio of 1:1 after mixing, obtain;
2) by the Na of described starch filter cake and pH=4.2 2hPO 4-citric acid solution by volume the ratio of 1:5 is mixed to get starch milk, in starch milk, adds the carbohydrase of starch milk quality 0.7 ‰ in 40 ℃ of enzymolysis 6h, filters, and 40 ℃ obtain modified porous starch after dry, and the enzymatic activity of carbohydrase is 100000U/g;
3) by described starch and liquid soy sauce by volume the ratio of 1:10 mix, after stirring in-4 ℃ of pre-freeze 12h, then vacuum freeze drying obtains sauce powder to constant weight, and each parameter of vacuum freeze drying is condenser temperature-70 ℃, 30 ℃ of baking temperatures, vacuum 20Pa.
2, the property analysis of product
1) reduction of sauce powder
According to the mensuration of solid content in former soy sauce, calculate the content of soy sauce in sauce powder, make to there is identical solid content before and after its reduction, by the sauce powder reduction that adds water, constant volume, the centrifugal 20min of 3000r/min, gets supernatant;
2) mensuration of product amino-acid nitrogen content
Adopt the assay method of amino nitrogen in GB18186-2000 soy sauce to measure.The amino-acid nitrogen content that shows former soy sauce of experimental result is 0.514g/100mL, and the amino-acid nitrogen content of sauce powder reaches 0.487g/100mL, higher than the minimum standard of amino-acid nitrogen content in three grades of soy sauce in GB.
3) Micro-Structure Analysis of product
Observe amplifying 2000 times under the sample metal spraying processing ESEM of drying processing.See Fig. 1.
The microstructure of product and raw material is carried out to check analysis, find that sauce powder is keeping the original particle profile of starch, surface attachment solid content, illustrate that soy sauce is attached to starch surperficial and be adsorbed in the hole inside of starch.
4) crystal structure analysis of product
Diffraction conditions: X-diffraction tube is copper target, Ni filter, voltage 40kV, electric current 200mA, sweep speed is 8 °/min, measurement category is 2 θ=3 °~50 °.See Fig. 2.
Analysis result shows that the starch in sauce powder has changed the original typical A type collection of illustrative plates of starch, and spike diffractive features weakens, and presents obvious disperse diffractive features; Soy sauce part mainly detects the diffractive features of Sodium Chloride in Sauce.Crystal structure analysis by product is known, and starch can effectively adsorb soy sauce, produces this novel fast food flavouring.
5) the GC-MS atlas analysis of product
GC conditions: TR-WAX chromatographic column; Carrier gas is He, flow velocity 1mL/min; Temperature programming: 40 ℃ of initial temperatures, keep 5min, rise to 200 ℃ with 5 ℃/min heating rate, keep 10min; 250 ℃ of temperature of vaporization chamber; Split ratio 30:1.Mass spectrum condition: electron impact ionization (EI) ion gun, electron energy 70eV, emission current 200 μ A, electron multiplier voltage 350V, 200 ℃ of ion source temperatures, 250 ℃ of interface temperature, mass range 33~450 μ, sweep speed 0.2s/scan.In table 1.Analysis result shows that the volatile flavor substance detecting in former soy sauce has 62 kinds, the volatile flavor substance that sauce powder retains has 58 kinds, only than former soy sauce few 3 kinds of the volatile flavor substances detecting in sauce powder, therefore can show that sauce powder can effectively retain the volatile flavor substance in soy sauce.
Table 1GCWSM starch is prepared the composition measurement of sauce powder sample flavor
Figure BDA0000478851810000051
Figure BDA0000478851810000061
Figure BDA0000478851810000071

Claims (5)

1. a production method for fast food flavouring sauce powder, is characterized in that operating according to the following steps:
1) ative starch is added in the NaOH ethanolic solution of 5~15wt%, suspended dispersed is even, in 30~45 ℃ of reaction 30~50min, room temperature stratification is also removed supernatant, then add the ethanolic solution of 40~60vt% to mix, regulate pH value to neutral with the ethanolic solution of HCl again, use successively 80vt% ethanolic solution, 95vt% ethanolic solution and absolute ethanol washing, after filtration, obtain starch filter cake;
2) by the Na of described starch filter cake and pH=3.4~5.2 2hPO 4-citric acid solution by volume the ratio of 1:1-8 is mixed to get starch milk, in starch milk, adds carbohydrase and in 30~50 ℃ of enzymolysis 4~8h, filters, and after being dried, obtains modified porous starch;
3) by described modified porous starch and liquid soy sauce by volume the ratio of 1:5~15 mix, after stirring, in-20~-4 ℃ of pre-freeze 12h, then vacuum freeze drying to constant weight obtains sauce powder.
2. preparation method according to claim 1, is characterized in that:
The ethanolic solution of HCl described in step 1) be by the hydrochloric acid solution of 3mol/L and the ethanolic solution of 40~60vt% by volume the ratio of 2:3~3:2 after mixing, obtain.
3. preparation method according to claim 1, is characterized in that:
Step 2) in the interpolation quality of carbohydrase be the 0.5-0.7 ‰ of starch milk quality.
4. according to the preparation method described in claim 1 or 3, it is characterized in that:
Step 2) in the enzymatic activity of carbohydrase be 90000~100000U/g.
5. preparation method according to claim 1, is characterized in that:
In step 3), each parameter of vacuum freeze drying is condenser temperature-70~-60 ℃, 30~40 ℃ of baking temperatures, vacuum 7~20Pa.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110810805A (en) * 2019-11-14 2020-02-21 临沂方兴食品有限公司 Novel freeze-drying process of soy powder

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110810805A (en) * 2019-11-14 2020-02-21 临沂方兴食品有限公司 Novel freeze-drying process of soy powder

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