CN103839814B - The forming method of fin formula field effect transistor - Google Patents

The forming method of fin formula field effect transistor Download PDF

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Publication number
CN103839814B
CN103839814B CN201210477241.6A CN201210477241A CN103839814B CN 103839814 B CN103839814 B CN 103839814B CN 201210477241 A CN201210477241 A CN 201210477241A CN 103839814 B CN103839814 B CN 103839814B
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fin
channel region
field effect
forming method
grid
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CN103839814A (en
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鲍宇
洪中山
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Semiconductor Manufacturing International Shanghai Corp
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Semiconductor Manufacturing International Shanghai Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66787Unipolar field-effect transistors with an insulated gate, i.e. MISFET with a gate at the side of the channel
    • H01L29/66795Unipolar field-effect transistors with an insulated gate, i.e. MISFET with a gate at the side of the channel with a horizontal current flow in a vertical sidewall of a semiconductor body, e.g. FinFET, MuGFET
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/10Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode not carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
    • H01L29/1025Channel region of field-effect devices
    • H01L29/1029Channel region of field-effect devices of field-effect transistors
    • H01L29/1033Channel region of field-effect devices of field-effect transistors with insulated gate, e.g. characterised by the length, the width, the geometric contour or the doping structure

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  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)
  • Electrodes Of Semiconductors (AREA)

Abstract

A kind of forming method of fin formula field effect transistor, including: Semiconductor substrate is provided;Hard mask layer is formed at semiconductor substrate surface;With described hard mask layer as mask, etch semiconductor substrates, form fin;Pseudo-grid, dummy gate span and cover fin the first channel region and the hard mask layer at top thereof is formed at semiconductor substrate surface;Source electrode and the dielectric layer of drain electrode covering fin is formed in pseudo-grid both sides;Remove pseudo-grid, expose the first channel region and the hard mask layer at top thereof of fin;Etch described first channel region so that it is width reduces, and forms the second channel region;It is developed across and covers the grid of the second channel region.The forming method of described fin formula field effect transistor, it is possible to reduce the resistance of source and drain, improves the driving electric current of transistor.

Description

The forming method of fin formula field effect transistor
Technical field
The present invention relates to technical field of semiconductors, particularly to the formation side of a kind of fin formula field effect transistor Method.
Background technology
Along with the development of semiconductor process technique, process node is gradually reduced, rear grid (gate-last) Technique is widely applied, and to obtain preferable threshold voltage, improves device performance.But work as device Characteristic size (CD, Critical Dimension) when declining further, even if grid technique system after Cai Yonging The field effect transistor made the most cannot meet the demand to device performance, and multi-gate device has acquired widely Pay close attention to.
Fin formula field effect transistor (Fin FET) is a kind of common multi-gate device, and Fig. 1 shows existing skill The fin of a kind of fin formula field effect transistor of art and the perspective view of grid structure.Such as Fig. 1 institute Show, including: Semiconductor substrate 10, described Semiconductor substrate 10 is formed the fin 14 of protrusion;Medium Layer 11, covers the surface of described Semiconductor substrate 10 and a part for the sidewall of fin 14;Grid structure 12, on described fin 14 and cover top and the sidewall of described fin 14, grid structure 12 includes grid Dielectric layer (not shown) and the gate electrode (not shown) being positioned on gate dielectric layer.With grid The top of the fin 14 that structure 12 contacts and the sidewall constituting channel district of both sides, therefore, Fin FET has Having multiple grid, this is conducive to increasing large-drive-current, improves device performance.
But being as the reduction of fin size, the source and drain areas area at fin two ends reduces the most accordingly, causes The contact resistance of source electrode and drain electrode increases, and causes driving electric current to decline, thus affects the performance of device.? In formation technology, being formed after fin transistor can be in the gate lateral wall of transistor and source electrode and drain electrode Sidewall forms side wall.A kind of method of existing reduction source electrode and drain resistance is, removes source electrode and drain electrode The side wall of both sides, then forms silicon epitaxial layers to source electrode and drain surface and improves the area of source and drain areas, Thus reduce source and drain resistance.But, this method, on the one hand, can remove not thorough due to bottom side wall, Source electrode and the formation of drain surface epitaxial layer can be hindered, on the other hand, removing source electrode and the sidewall that drains Side wall also can get rid of the part side wall of gate lateral wall simultaneously, causes on source electrode, drain and gate surface together Time formed epitaxial layer, when the epitaxial layer on source electrode, drain and gate reaches certain thickness, source can be caused The bridging of epitaxial layer between pole, drain and gate, causes short circuit between source electrode, drain and gate.
More structures about fin formula field effect transistor and forming method refer to Patent No. The United States Patent (USP) of " US7868380B2 ".
Summary of the invention
The problem that the present invention solves is to provide the forming method of fin formula field effect transistor, and described fin field is imitated Answer the forming method of transistor, the resistance of source electrode and drain electrode can be reduced, improve the driving electric current of transistor.
For solving the problems referred to above, the invention provides the forming method of a kind of fin formula field effect transistor, bag Include: Semiconductor substrate is provided;Hard mask layer is formed at semiconductor substrate surface;With described hard mask layer it is Mask, etch semiconductor substrates, form fin;Pseudo-grid, dummy gate is formed at semiconductor substrate surface First channel region of span and cover fin and the hard mask layer at top thereof, described first channel region position In the middle part of fin, described first channel region both sides are source electrode and the drain electrode of fin;In pseudo-grid both sides shape Becoming to cover source electrode and the dielectric layer of drain electrode of fin, described dielectric layer surface flushes with pseudo-grid surface;Remove Pseudo-grid, expose the first channel region and the hard mask layer at top thereof of fin;Etch described first raceway groove The both sides in region so that it is width reduces, and forms the second channel region;It is developed across and covers the second raceway groove The grid in region.
Preferably, the method for described formation fin includes: after forming hard mask layer, firmly cover described The both sides of film layer form the first side wall, using the side wall of described hard mask layer and both sides thereof as mask, etching Semiconductor substrate, forms fin.
Preferably, the material of described first side wall be silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, Fire sand or siloxicon.
Preferably, the bottom width of described first side wall is more than 2nm.
Preferably, the method for described formation the second channel region is: removes described first side wall, then adopts The both sides of described first channel region are etched so that it is width reduces by wet processing or dry etch process, Described dry etch process, with hard mask layer as mask, carries out vertical etch.
Preferably, the method for described formation fin includes: with described hard mask layer as mask, and etching is described After Semiconductor substrate forms pretreatment fin, then in described pretreatment fin both sides grown epitaxial layer, shape Become fin.
Preferably, described epitaxial layer is single or multiple lift structure.
Preferably, the material of described epitaxial layer is silicon, SiGe or carborundum.
Preferably, the method for described formation the second channel region is: use wet etching or dry etching work Skill etches the both sides of described first channel region so that it is width reduces, the plasma of described dry etching Direction in horizontal plane, the sidewall of the most described first channel region.
Preferably, the thickness of described hard mask layer is more than 10nm.
Preferably, the width of described fin is more than 30nm.
Preferably, the width of described second channel region is more than 10nm.
Preferably, the material of described hard mask layer be silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, Fire sand or siloxicon.
Preferably, the material of dummy gate is polysilicon.
Preferably, the material of described dielectric layer includes silicon oxide, silicon nitride or silicon oxynitride.
Preferably, also include: being formed after the second channel region, at described dielectric layer towards second The sidewall surfaces of channel region forms the second side wall.
Preferably, the material of described second side wall be silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, Fire sand or siloxicon.
Preferably, described grid is high-K metal gate or polysilicon gate.
Compared with prior art, the invention have the advantages that
Technical scheme, is formed after fin at semiconductor substrate surface, by the of fin One channel region forms pseudo-grid, after pseudo-grid both sides form the medium of source electrode and the drain electrode covering fin, Remove pseudo-grid, expose the first channel region of fin, by etching the width of thinning first channel region, Form the second channel region.Ultimately form source and drain width big, the fin that channel region width is little.The present invention The technical scheme fin bigger by being initially formed width after, the channel region of fin is carried out thinning Source and drain is protected so that the size of source and drain keeps not by the dielectric layer of covering source electrode and drain electrode simultaneously Become, so while obtaining the width of the channel region needed, improve the size of source electrode and drain electrode, Effectively reduce transistor source and the resistance of drain electrode, improve the driving electric current of transistor.
Further, by pretreatment fin both sides grown epitaxial layer, thus obtain the fin that width is bigger Portion.Described epitaxial layer can be the silicon of monolayer, SiGe or carborundum, it is possible to have multiple structure, The material of each layer adjacent monolayer is different.Described epitaxial layer can produce stress effect to channel region, Improve the mobility of raceway groove carriers.If the epitaxial layer formed is silicon germanide layer, it is favorably improved ditch The tensile stress in region, road, in raising raceway groove, the mobility of electronics, is favorably improved the performance of NMOS;Outward Prolonging layer is the compressive stress that silicon carbide layer is then favorably improved channel region, the mobility in hole in raising raceway groove, It is favorably improved the performance of PMOS.Epitaxial layer can be adjusted for different types of MOS transistor Structure and material, it is thus achieved that suitably stress.Described technical scheme, while reducing source and drain resistance, also The carrier mobility of transistor can be improved.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of existing fin transistor;
Fig. 2 to Figure 16 is the schematic diagram forming fin formula field effect transistor in the first embodiment of the present invention;
Figure 17 to Figure 26 is the schematic diagram forming fin formula field effect transistor in the second embodiment of the present invention.
Detailed description of the invention
As described in the background art, existing fin formula field effect transistor, along with the reduction of fin size, The source and drain areas area at fin two ends reduces the most accordingly, causes the contact resistance of source and drain to increase, and drives electric current Can decline, thus affect the performance of device.In prior art, typically forming fin formula field effect transistor Afterwards, source and drain is carried out epitaxial growth and improves the size of source and drain areas, and this method exists deposition quality Problem the highest, easily short circuit between source and drain and grid.
For solving the problems referred to above, the present invention proposes a kind of method forming fin formula field effect transistor, first Form larger-size fin, then the width of the channel region of fin is carried out thinning, obtain less chi Obtain the source and drain areas of large-size while very little channel region, thus reduce the resistance of source electrode and drain electrode.
Understandable, below in conjunction with the accompanying drawings for enabling the above-mentioned purpose of the present invention, feature and advantage to become apparent from The detailed description of the invention of the present invention is described in detail.Described embodiment be only the present invention can A part for embodiment rather than they are whole.When describing the embodiment of the present invention in detail, for purposes of illustration only, Schematic diagram can be disobeyed general ratio and be made partial enlargement, and described schematic diagram is example, and it should not at this Limit the scope of the invention.Additionally, the three of length, width and the degree of depth should be comprised in actual fabrication Dimension space size.According to described embodiment, those of ordinary skill in the art is without creative work Under premise, obtainable other embodiments all, broadly fall into protection scope of the present invention.Therefore the present invention Do not limited by following public being embodied as.
First embodiment
Refer to Fig. 2, it is provided that Semiconductor substrate 110.
The material of described Semiconductor substrate 110 includes the semi-conducting materials such as silicon, germanium, SiGe, GaAs, Can be body material can also be composite construction such as silicon-on-insulator or germanium on insulator.The technology of this area Personnel can select described Semiconductor substrate 110 according to the semiconductor device formed in Semiconductor substrate 110 Type, the type of the most described Semiconductor substrate should not limit the scope of the invention.
In the present embodiment, the material of the Semiconductor substrate 110 used is silicon-on-insulator, serves as a contrast including silicon Bottom 100, intermediate silicon oxide layer 101 and monocrystal silicon top layer 102.
Refer to Fig. 3, form hardmask material 200 on Semiconductor substrate 110 surface.
Concrete, deposit one layer firmly by chemical vapor deposition method on described Semiconductor substrate 110 surface Mask layer.The material of described hardmask material is silicon nitride, amorphous carbon, boron nitride, nitrogen oxygen Other suitable materials such as SiClx, fire sand or siloxicon.
Refer to Fig. 4, form hard mask layer 201 at semiconductor substrate surface.
Concrete, etch described hardmask material 200(and refer to Fig. 3), form hard mask layer 201, The thickness of described hard mask layer 201 is more than 10nm.
Refer to Fig. 5, form the first side wall 202 in described hard mask layer 201 both sides.
Concrete, the material of described first side wall 202 is silicon nitride, amorphous carbon, boron nitride, nitrogen oxygen Other suitable materials such as SiClx, fire sand or siloxicon.The formation side of described first side wall 202 Method is: use chemical vapor deposition method, formation covering semiconductor substrate surface and hard mask layer surface First spacer material layer;Utilize plasma etch process, the first spacer material layer described in vertical etch, Until exposing hard mask layer 201 top surface and semiconductor substrate surface, in hard mask layer 201 both sides Form the first side wall 202.The bottom width of described first side wall is more than 2nm.Described first side wall with firmly cover The bottom overall width of film layer is more than 30nm.In other embodiments of the invention, it is also possible to be formed without described First side wall, only forms hard mask layer, and makes the width of hard mask layer more than 30nm.
Refer to Fig. 6, using the first side wall 202 of described hard mask layer 201 and both sides thereof as mask, carve Erosion Semiconductor substrate, forms fin 300.
Concrete, in the present embodiment, use the monocrystal silicon top layer of dry etch process etch semiconductor substrates 102(refer to Fig. 5), form fin 300, the width of the fin 300 of described formation is more than 30nm. In other embodiments of the invention, if being formed without the first side wall 202, then directly with hard mask layer 201 For mask, etch semiconductor substrates, form the width fin more than 30nm.
Refer to Fig. 7, be developed across and cover the first channel region and the hard mask layer at top thereof of fin 201 and the first pseudo-grid 400 of side wall 202.
Concrete, the material of dummy gate 400 is polysilicon.First channel region of described fin is positioned at The middle part of fin.Described form pseudo-grid technique be: substrate surface formed one layer cover fin and Its top hard mask layer and the polysilicon layer of side wall, and planarized;Again in polysilicon layer surface shape Become cover described first channel region mask layer, with described mask layer for mask etching polysilicon layer after, Expose source electrode and the drain region at fin two ends, and the hard mask layer at source electrode and top, drain region and Side wall.In other embodiments of the invention, if employing body silicon or other materials are as Semiconductor substrate, After forming fin, before forming pseudo-grid, form a layer insulating at substrate surface, as follow-up shape Insulating barrier between the grid and the substrate that become.
Refer to Fig. 8, form source electrode and the dielectric layer 401 of drain electrode covering fin in pseudo-grid 400 both sides.
Concrete, the material of described dielectric layer is silicon nitride or silicon oxynitride.Form described dielectric layer 401 Method be: utilize chemical vapor deposition method, at pseudo-grid both sides deposits dielectric materials, cover described fin After the source electrode in portion and drain electrode, planarized, formed dielectric layer 401, the height of described dielectric layer 401 Flush with the height of pseudo-grid 400.Described dielectric layer 401 covers source electrode and the drain electrode of fin, makes source and drain exist Being protected in subsequent technique, size will not change.
Refer to Fig. 9, remove pseudo-grid 400(and refer to Fig. 8), expose fin the first channel region and The hard mask layer at its top and the first side wall.
Concrete, the described technique removing pseudo-grid is wet etching or dry etching.
Refer to Figure 10, for the top view of the Fig. 9 after the pseudo-grid of removal.
Described channel region (not shown) is positioned at the unlapped zone line of dielectric layer 401, by the first side Wall 202 and hard mask layer 201 are covered.
Refer to Figure 11, after removing pseudo-grid, along the generalized section in AA ' direction.
Wherein the first channel region 301 of fin is positioned on silicon oxide layer 101, by hard mask layer 201 Cover with the first side wall 202.
Refer to Figure 12, etch described first channel region 301(and refer to Figure 11) so that it is width reduces, Form the second channel region 302.
Concrete, in the present embodiment, etch described first channel region 301, form the second channel region The method of 302 is wet-etching technology.Dry etching work can also be used in other embodiments of the invention Skill, the plasma direction of described dry etching, in horizontal plane, is perpendicular to the sidewall of described channel region. The width of the second channel region 302 of described formation is more than 10nm.
In other embodiments of the invention, it is also possible to first remove described first side wall 202, expose first The part that channel region is not covered by hard mask layer 201, then using hard mask layer 201 as mask, use First channel region described in dry etch process vertical etch, forms the second channel region 302.In the present invention Other embodiments in, it is also possible to be formed without the first side wall being formed after hard mask layer 201, such In the case of, wet processing or dry etch process can be used to etch described first channel region, described dry The plasma direction of method etching, in horizontal plane, is perpendicular to the sidewall of described channel region.
Refer to Figure 13, remove the first side wall 202(and refer to Figure 12).
Refer to Figure 14, refer to Figure 12 for removing the first side wall 202() after top view.
Described second channel region 302(refer to Figure 13) top only has hard mask layer 201.
Refer to Figure 15, dielectric layer 401 towards fin the second channel region sidewall surfaces formed second Side wall 402.
Concrete, the material of described second side wall be silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, Other suitable materials such as fire sand or siloxicon.
Described second side wall can make up during performing etching the first channel region for media of both sides The damage that layer 401 is caused, keeps the smooth of surface, improves the deposition quality of the grid being subsequently formed.
Refer to Figure 16, be developed across and cover the grid 500 of the second channel region.
Concrete, in the present embodiment, described grid 500 is high-k/metal gate, and forming method is: first Depositing one layer of high-k dielectric layer, described high K medium can be HfO2、La2O3, HfSiON or HfAlO2Deng High-g value.Again at described high-K dielectric layer forming metal layer on surface, planarize afterwards.At its of the present invention In his embodiment, described grid 500 can also be polysilicon gate.In other embodiments of the invention, Described hard mask layer 201(can also be refer to Figure 15) remove after form grid 500 again.
In the present embodiment, before forming grid, source electrode and drain region are carried out plasma injection.
In the present embodiment, after the fin by the bigger width of formation, utilize dielectric layer that source and drain areas is entered Row covering protection, then the first channel region of fin is performed etching, its width thinning, form source and drain chi Very little greatly, the fin that channel region size is little.In the case of meeting channel region size, improve source and drain Size, thus reduce source and drain resistance, improve the driving electric current of transistor.Further, described transistor Source and drain is protected by dielectric layer, will not and the later stage formed grid between formed short circuit.
Second embodiment
The present embodiment additionally provides the another kind of method forming fin formula field effect transistor.
Refer to Figure 17, use the method identical with first embodiment, form hard mask layer at substrate surface After 201, etch semiconductor substrates forms pretreatment fin 500.
Refer to Figure 18, at the sidewall growth epitaxial layer 501 of described pretreatment fin, described pretreatment fin The epitaxial layer 501 of portion 500 and both sides thereof forms fin 510.
Concrete, in the present embodiment, the material of described epitaxial layer 501 is silicon.Other realities in the present invention Executing in example, the material of described epitaxial layer 501 can also is that SiGe or carborundum.Described epitaxial layer 501 Can be the silicon of monolayer, SiGe or silicon carbide structure, it is also possible to formed many by the material that multilamellar is different Rotating fields, such as, first at described one layer of SiGe of pretreatment fin sidewall growth, then at described SiGe Superficial growth silicon carbide layer.Form silicon germanide layer and be favorably improved the tensile stress of channel region, improve raceway groove The mobility of interior electronics, it is adaptable to NMOS;And silicon carbide layer is favorably improved the compressive stress of channel region, The mobility in hole in raising raceway groove, it is adaptable to PMOS.In specific embodiment, can be for inhomogeneity The MOS of type, adjusts the structure and material of epitaxial layer, it is thus achieved that suitably stress.The width of described fin 510 Degree is more than 30nm.
Refer to Figure 19, be developed across and cover the first channel region of fin 510 and firmly covering of top thereof The pseudo-grid 600 of film layer 201.
Concrete, the material of dummy gate 600 is polysilicon.First channel region of described fin is positioned at The middle part of fin.Described form pseudo-grid technique be: substrate surface formed one layer cover fin and Its top hard mask layer and the polysilicon layer of side wall, and planarized;Again in polysilicon layer surface shape Become cover described first channel region mask layer, with described mask layer for mask etching polysilicon layer after, Expose source electrode and the drain region at fin two ends, and the hard mask layer at top and side wall.In the present invention Other embodiments in, if use body silicon or other materials as Semiconductor substrate, formed fin it After, before forming pseudo-grid, form a layer insulating at substrate surface, as the grid being subsequently formed and lining Insulating barrier at the end.
Refer to Figure 20, form source electrode and the dielectric layer 601 of drain electrode covering fin in pseudo-grid 600 both sides.
Concrete, the material of described dielectric layer includes silicon oxide, silicon nitride or silicon oxynitride.Formed described The method of dielectric layer 601 is: utilize chemical vapor deposition method, at pseudo-grid both sides deposits dielectric materials, After covering source electrode and the drain electrode of described fin, planarized, formed dielectric layer, described dielectric layer Height flushes with pseudo-grid height.Described dielectric layer covers source electrode and the drain electrode of fin, makes source and drain in follow-up work Being protected in skill, size will not change.
Refer to Figure 21, remove pseudo-grid 600(and refer to Figure 20), expose the first channel region of fin And the hard mask layer at top.
Refer to Figure 22, for removing the top view after pseudo-grid 600.
Refer to Figure 23, for Figure 22 sectional view on BB ' direction, described first channel region 502 is wide Degree is more than hard mask layer 201 width.Described first channel region is positioned at the middle part of fin, not by dielectric layer 601(refer to Figure 22) region that covers, including epitaxial layer and the pretreatment fin of part of part.
Refer to Figure 24, etch described first channel region 502(and refer to Figure 23) so that it is width reduces, Form the second channel region 503.
Concrete, in the present embodiment, described etching the first channel region 502, form the second channel region The method of 503 is wet-etching technology.Dry etching work can also be used in other embodiments of the invention Skill, the plasma direction of described dry etching, in horizontal plane, is perpendicular to the sidewall of described channel region. The width of the second channel region 503 of described formation is more than 10nm.In other embodiments of the invention, The first channel region described in dry etch process vertical etch can be used using hard mask layer 201 as mask Territory, forms the second channel region 503.The width of described second channel region 503 is more than 10nm.
Refer to Figure 25, dielectric layer 601 towards fin the second channel region sidewall surfaces formed second Side wall 602.
Concrete, the material of described second side wall be silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, Other suitable materials such as fire sand or siloxicon.
Described second side wall can make up during performing etching the first channel region for media of both sides The damage that layer 601 is caused, keeps the smooth of surface, improves the deposition quality of the grid being subsequently formed.
Refer to Figure 26, be developed across and cover the grid 700 of the second channel region.
Concrete, in the present embodiment, described grid 700 is high-k/metal gate, and forming method is: first Depositing one layer of high-k dielectric layer, described high K medium can be HfO2、La2O3, HfSiON or HfAlO2Deng High-g value.Again at described high-K dielectric layer forming metal layer on surface, planarize afterwards.At its of the present invention In his embodiment, described grid 700 can also be polysilicon gate.In other embodiments of the invention, Described hard mask layer 201(can also be refer to Figure 25) forming grid 700 afterwards.
In the present embodiment, before forming grid, source electrode and drain region are carried out plasma injection.
In the present embodiment, it is initially formed pretreatment fin, then grows extension in the both sides of described pretreatment fin Layer forms the fin of bigger width.Utilize dielectric layer that source and drain areas is carried out covering protection, then to fin First channel region performs etching, its width thinning, forms source and drain size big, and channel region size is little Fin.In the case of meeting channel region size, improve the size of source and drain, thus reduce source and drain electricity Resistance, improves the driving electric current of transistor.Further, the source and drain of described transistor is protected by dielectric layer, will not And form short circuit between the grid of later stage formation.Further, described epitaxial layer can be the germanium of single or multiple lift The material such as SiClx, carborundum, produces stress effect to channel region, improves the migration of raceway groove carriers Rate.Such as, forming described epitaxial layer is silicon germanide layer, is favorably improved the tensile stress of channel region, carries The mobility of electronics in high raceway groove, is favorably improved the performance of NMOS;Epitaxial layer is that silicon carbide layer then has Helping improve the compressive stress of channel region, in raising raceway groove, the mobility in hole, is favorably improved PMOS Performance.The structure and material of epitaxial layer for different types of MOS transistor, can be adjusted, it is thus achieved that Suitably stress.
Above by the explanation of embodiment, professional and technical personnel in the field should be able to be made to be more fully understood that the present invention, And can reproduce and use the present invention.Those skilled in the art can according to principle specifically described herein To above-described embodiment as various changes and modifications to be without departing from the spirit and scope of the present invention Obviously.Therefore, the present invention should not be construed as being limited to above-described embodiment shown in this article, its Protection domain should be defined by appending claims.

Claims (15)

1. the forming method of a fin formula field effect transistor, it is characterised in that including:
Semiconductor substrate is provided;
Hard mask layer is formed at semiconductor substrate surface;
Being formed after hard mask layer, form the first side wall in the both sides of described hard mask layer, with described firmly The side wall of mask layer and both sides thereof, as mask, etch semiconductor substrates, forms fin;Or with described Hard mask layer is mask, after etching described Semiconductor substrate formation pretreatment fin, then at described pre-place Reason fin both sides grown epitaxial layer, forms fin;
Pseudo-grid, the first channel region of dummy gate span and cover fin is formed at semiconductor substrate surface And the hard mask layer at top, described first channel region is positioned at the middle part of fin, described first channel region Both sides, territory are source electrode and the drain electrode of fin;
Form source electrode and the dielectric layer of drain electrode covering fin in pseudo-grid both sides, described dielectric layer surface is with pseudo- Grid surface flushes;
Remove pseudo-grid, expose the first channel region and the hard mask layer at top thereof of fin;
Etch the both sides of described first channel region so that it is width reduces, and forms the second channel region, institute The width stating the second channel region is identical with the width of hard mask layer;
It is developed across and covers the grid of the second channel region;
Described forming method also includes: being formed after the second channel region, described dielectric layer towards The sidewall surfaces of the second channel region forms the second side wall.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described The material of the first side wall is silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, fire sand or oxygen carbon SiClx.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described The bottom width of the first side wall is more than 2nm.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described The method carving formation the second channel region is: removes described first side wall, then uses wet processing or dry Method etching technics etches the both sides of described first channel region so that it is width reduces, described dry etching work Skill, with hard mask layer as mask, carries out vertical etch.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described Epitaxial layer is single or multiple lift structure.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described The material of epitaxial layer is silicon, SiGe or carborundum.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that formed The method of the second channel region is: use wet etching or dry etch process to etch described first channel region The both sides in territory so that it is width reduces, the most described first raceway groove in plasma direction of described dry etching The sidewall in region.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described The thickness of hard mask layer is more than 10nm.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described The width of fin is more than 30nm.
The forming method of fin formula field effect transistor the most according to claim 1, it is characterised in that described The width of the second channel region is more than 10nm.
The forming method of 11. fin formula field effect transistors according to claim 1, it is characterised in that described The material of hard mask layer is silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, fire sand or oxygen carbon SiClx.
The forming method of 12. fin formula field effect transistors according to claim 1, it is characterised in that described The material of pseudo-grid is polysilicon.
The forming method of 13. fin formula field effect transistors according to claim 1, it is characterised in that described The material of dielectric layer includes silicon oxide, silicon nitride or silicon oxynitride.
The forming method of 14. fin formula field effect transistors according to claim 1, it is characterised in that described The material of the second side wall is silicon nitride, amorphous carbon, boron nitride, silicon oxynitride, fire sand or oxygen carbon SiClx.
The forming method of 15. fin formula field effect transistors according to claim 1, it is characterised in that described Grid is high-K metal gate or polysilicon gate.
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CN110277316B (en) * 2018-03-13 2023-06-02 中芯国际集成电路制造(上海)有限公司 Semiconductor structure and forming method thereof
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CN117038460A (en) * 2019-01-21 2023-11-10 中芯国际集成电路制造(上海)有限公司 Semiconductor structure and forming method thereof
CN111509045B (en) * 2019-01-31 2023-09-15 中芯国际集成电路制造(上海)有限公司 Fin field effect transistor and forming method thereof
CN114127949A (en) * 2021-02-07 2022-03-01 深圳市汇顶科技股份有限公司 Field effect transistor and method for manufacturing the same
CN112864239B (en) * 2021-03-17 2022-04-26 长江存储科技有限责任公司 Field effect transistor and preparation method thereof

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US6762483B1 (en) * 2003-01-23 2004-07-13 Advanced Micro Devices, Inc. Narrow fin FinFET
US6764884B1 (en) * 2003-04-03 2004-07-20 Advanced Micro Devices, Inc. Method for forming a gate in a FinFET device and thinning a fin in a channel region of the FinFET device
US7045401B2 (en) * 2003-06-23 2006-05-16 Sharp Laboratories Of America, Inc. Strained silicon finFET device
US6812119B1 (en) * 2003-07-08 2004-11-02 Advanced Micro Devices, Inc. Narrow fins by oxidation in double-gate finfet
US7087471B2 (en) * 2004-03-15 2006-08-08 International Business Machines Corporation Locally thinned fins
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