CN103835070A - Moisture-absorbing nonwoven fabric and method for producing the same - Google Patents

Moisture-absorbing nonwoven fabric and method for producing the same Download PDF

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Publication number
CN103835070A
CN103835070A CN201210546663.4A CN201210546663A CN103835070A CN 103835070 A CN103835070 A CN 103835070A CN 201210546663 A CN201210546663 A CN 201210546663A CN 103835070 A CN103835070 A CN 103835070A
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CN
China
Prior art keywords
nonwovens
moisture absorption
fiber
polyethylene
fibre
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Pending
Application number
CN201210546663.4A
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Chinese (zh)
Inventor
戴荣吉
杨合喜
苏建仲
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Kang Na Hsiung Enterprise Co Ltd
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Kang Na Hsiung Enterprise Co Ltd
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Publication of CN103835070A publication Critical patent/CN103835070A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/04Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
    • D04H1/28Regenerated cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D04H1/5418Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/04Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
    • D04H1/26Wood pulp
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • D04H1/4258Regenerated cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/485Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/49Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation entanglement by fluid jet in combination with another consolidation means
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/558Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in combination with mechanical or physical treatments other than embossing
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/697Containing at least two chemically different strand or fiber materials
    • Y10T442/698Containing polymeric and natural strand or fiber materials

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention relates to a non-woven fabric for moisture absorption, which comprises a plurality of long fibers with the length ranging from 10mm to 76mm, a plurality of composite short fibers with the length ranging from 1mm to 10mm and hot melt adhesion, and a plurality of cellulose fibers, wherein the fibers are substantially intertwined with one another. The invention can reduce the raw material cost of the prior non-woven fabric for moisture absorption and improve the mechanical properties (such as tensile strength and elongation) and absorptivity thereof by using the composite short fiber with hot melt adhesion and the cellulose fiber.

Description

Nonwovens and method for making thereof for moisture absorption
Technical field
The present invention relates to a kind of moisture absorption Nonwovens, particularly relate to a kind of moisture absorption Nonwovens that comprises long fiber, staple fibre and cellulose fibre.
Background technology
Paper handkerchief is the essential articles for use of daily life, is used for the spot of wiping removing objects surface attachment.General paper handkerchief can be divided into dry paper handkerchief and hygenic towelette, no matter but be that dry paper handkerchief or hygenic towelette all need to meet flexibility, tensile strength (tensile strength), absorptivity and surface and need the characteristics such as level and smooth submissive.
Paper handkerchief is in the past mostly that two layer web is formed through water thorn (water-jet) method.The long fiber that this fiber web is is 10mm to 76mm by many average length scopes is processed and is formed through combing (carding), and this long fiber is chemical fibre.So, this paper handkerchief is prepared with chemical fibre completely, because chemical fibre cost is high, can cause prepared paper handkerchief cost of material high, does not meet dealer's cost benefit.
TW182129 patent announcement case discloses a kind of high tenacity wet paper handkerchief.This high tenacity wet paper handkerchief comprises two cleaning layers, and is folded in the moisture absorption layer between those cleaning layers.Those cleaning layers and moisture absorption layer utilize hot rolling method to carry out combination.The kapok seeds fiber that those cleaning layers are is respectively 1.25mm to 5mm by length range is formed, and this moisture absorption layer is that the rayon of 50wt% (rayon) artificial cellucotton is mixed with the polypropylene fibre of 50wt% and formed via hot blast method.So, rayon (rayon) the artificial cellucotton cost that this moisture absorption layer uses is high, and the prepared high tenacity wet paper handkerchief of use hot blast method can be flat and harder.
Because above-mentioned, a kind of more soft and paper handkerchief that cost is low is provided, be the problem that this technical field person skilled can break through again.
Summary of the invention
The first object of the present invention is to provide that a kind of cost is low, engineering properties (as tensile strength and percentage elongation) is good, and the good moisture absorption Nonwovens of absorptivity.
The second object of the present invention is to provide the preparation method of a kind of moisture absorption Nonwovens.
The object of the invention to solve the technical problems realizes by the following technical solutions.Moisture absorption Nonwovens of the present invention, comprises:
Many the long fibers that length range is 10mm to 76mm;
Many the composite short fibers with hot melt tackness that length range is 1mm to 10mm; And
Many cellulose fibres, those fiber essence are entangled with mutually.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Preferably, aforesaid moisture absorption Nonwovens, wherein this long stapled material comprises the group that at least one following material forms: polyethylene, polypropylene, polyethylene terephthalate, rayon, and cotton fiber.
Preferably, aforesaid moisture absorption Nonwovens, wherein this composite short fiber with hot melt tackness be selected from polyethylene-polypropylene fiber, polyethylene-dacron fibre, low temperature PLA-high temperature acid fiber by polylactic, through the polyethylene-polypropylene fiber of maleic anhydride upgrading, through the polyethylene-dacron fibre of maleic anhydride upgrading, or their combination.
Preferably, aforesaid moisture absorption Nonwovens, wherein taking this moisture absorption by the total amount of Nonwovens as 100wt%, the use amount summation scope of those cellulose fibres is 5wt% to 60wt%.
Preferably, aforesaid moisture absorption Nonwovens, wherein taking this moisture absorption by the total amount of Nonwovens as 100wt%, described in there is the composite short fiber of hot melt tackness use amount summation scope be 1wt% to 20wt%.
Preferably, aforesaid moisture absorption Nonwovens, wherein the length range of this cellulose fibre is 1mm to 5mm.
The object of the invention to solve the technical problems realizes by the following technical solutions.The preparation method of Nonwovens for moisture absorption of the present invention, comprises following steps:
(a) provide blended fiber, comprising many length ranges is the composite short fiber with hot melt tackness and many cellulose fibres of 1mm to 10mm;
(b) this blended fiber is carried out to air lay processing and heat treatment, form blended fiber cloth;
(c) provide two long fibre net, the long stapled mixture that those long fibre net are is 10mm to 76mm by many length ranges is processed and is formed via combing;
(d) this blended fiber is arranged between those long fibre net, and carries out water thorn and process, can obtain moisture absorption Nonwovens.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Preferably, the preparation method of Nonwovens for aforesaid moisture absorption, wherein taking this moisture absorption by the total amount of Nonwovens as 100wt%, the use amount summation scope of described cellulose fibre is 5wt% to 60wt%.
Preferably, the preparation method of Nonwovens for aforesaid moisture absorption, wherein taking this moisture absorption by the total amount of Nonwovens as 100wt%, described long stapled use amount summation scope is 10wt% to 80wt%.
By technique scheme, beneficial effect of the present invention is: compared to the paper handkerchief Nonwovens that only used long fiber to make in the past, the present invention has composite short fiber and the cellulose fibre of hot melt tackness by use, replace part long fiber, the cost of material of the Nonwovens of moisture absorption in the past can be reduced, and its engineering properties (as tensile strength and percentage elongation) and absorptivity can be promoted; And method for making of the present invention can make moisture absorption Nonwovens in conjunction with air lay processing, heat treatment, combing processing and the processing of water thorn in a production line.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of description, and for above and other object of the present invention, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Brief description of the drawings
Nothing
Detailed description of the invention
Technological means and effect of taking for reaching predetermined goal of the invention for further setting forth the present invention, below in conjunction with accompanying drawing and preferred embodiment, to a kind of moisture absorption Nonwovens proposing according to the present invention and detailed description of the invention, structure, feature and effect thereof of method for making thereof, be described in detail as follows.
Moisture absorption Nonwovens of the present invention, comprises:
Many the long fibers (filament fiber) that length range is 10mm to 76mm;
Many the composite short fibers with hot melt tackness (staplefiber) that length range is 1mm to 10mm; And
Many cellulose fibres, those fiber essence are entangled with mutually.
This moisture absorption is 20g/m by the basis weight range of Nonwovens 2to 120g/m 2.This moisture absorption is 0.1mm to 5mm with the thickness range of Nonwovens.
Moisture absorption of the present invention with Nonwovens can as or be applied on paper handkerchief (paper towel), facial mask or protection pad etc.
To further illustrate with each composition in Nonwovens for moisture absorption of the present invention respectively below:
[long fiber]
Those long fibers are selected from natural fabric, chemical fibre, or their combination.This natural fabric is selected from string, animal fiber, or their combination.This string can be used alone or as a mixture, and this string is such as but not limited to seed fiber (as cotton etc.), bast fiber (as flax or hemp etc.), vein fiber (as abaca etc.) or fruit fiber (as coconut) etc.This animal fiber can be used alone or as a mixture, and this animal fiber is such as but not limited to animal skin fiber or silk fiber etc.This chemical fibre is selected from regenerated fiber, semisynthetic fibre, synthetic fiber, or their combination.This regenerated fiber can be used alone or as a mixture, and this regenerated fiber is such as but not limited to rayon (rayon) etc.This semisynthetic fibre can be used alone or as a mixture, and this semisynthetic fibre is such as but not limited to cellulose acetate etc.These synthetic fiber can be used alone or as a mixture, and these synthetic fiber are such as but not limited to polyethylene (polyethylene, be called for short PE), polypropylene (polypropylene, be called for short PP), polyethylene terephthalate (polyethylene terephthalate, be called for short PET), or polyamide (polyamide) etc.Consider with the cost of Nonwovens with this moisture absorption, preferably, those long stapled materials comprise the group that at least one is made up of following material: polyethylene, polypropylene, polyethylene terephthalate, rayon and cotton fiber.
Preferably, taking this moisture absorption by the total amount of Nonwovens as 100wt%, those long stapled use amount summation scopes are 10wt% to 80wt%.Those long stapled fineness scopes are that 1 red Buddhist nun (dyne) is to 6 red Buddhist nuns.
[thering is the composite short fiber of hot melt tackness]
This composite short fiber with hot melt tackness has the ability of hot melt adhesion, cellulose fibre adjacent one another are can be linked together, can avoid those cellulose fibres to run off after water thorn is processed, then cause the not good problem of hydroscopicity of moisture absorption Nonwovens to produce, and cause subsequent wastewater treatment difficulty, then increase cost for wastewater treatment.
This composite short fiber with hot melt tackness is selected from polyethylene-polypropylene fiber, polyethylene-dacron fibre, low temperature PLA-high temperature acid fiber by polylactic, through the polyethylene-polypropylene fiber of maleic anhydride upgrading, through the polyethylene-dacron fibre of maleic anhydride upgrading, or their combination.In the specific embodiment of the present invention, those composite short fibers with hot melt tackness are polyethylene-polypropylene fiber.
Preferably, taking this moisture absorption by the total amount of Nonwovens as 100wt%, those use amount summation scopes with the composite short fiber of hot melt tackness are 1wt% to 20wt%.Those fineness scopes with the composite short fiber of hot melt tackness are the red Buddhist nun of 1 red Buddhist nun to 6.
[cellulose fibre]
Preferably, taking this moisture absorption by the total amount of Nonwovens as 100wt%, the use amount summation scope of those cellulose fibres is 5wt% to 60wt%.The fineness scope of those cellulose fibres is the red Buddhist nun of 0.1 red Buddhist nun to 10.Preferably, the length range of those cellulose fibres is 1mm to 5mm.
The preparation method of this cellulose fibre can adopt mode in the past, for example, obtains from paper pulp (pulp) or wood pulp (wood pulp).
[preparation of Nonwovens for moisture absorption]
The preparation method of Nonwovens for moisture absorption of the present invention, comprises following steps:
(a) provide blended fiber, comprising many length ranges is the composite short fiber with hot melt tackness and many cellulose fibres of 1mm to 10mm;
(b) this blended fiber is carried out to air lay (air-laid) and process and heat treatment, form blended fiber cloth;
(c) provide two long fibre net, the long stapled mixture that those long fibre net are is 10mm to 76mm by many length ranges is processed and is formed via combing (carding);
(d) this blended fiber is arranged between those long fibre net, and carries out water thorn (water-jet) and process, can obtain moisture absorption Nonwovens.
This composite short fiber, cellulose fibre and long fiber with hot melt tackness is described above, so repeat no more.Preferably, taking this moisture absorption by the total amount of Nonwovens as 100wt%, this long stapled use amount summation scope is 10wt% to 80wt%.Preferably, taking this moisture absorption by the total amount of Nonwovens as 100wt%, the use amount summation scope of this cellulose fibre is 5wt% to 60wt%.
This air lay processing refers to the air-flow that utilizes gas (as air), blended fiber is carried out in gas dispersed, and is adsorbed on lace curtaining, and form blended fiber net.This air lay processing can adopt airflow net forming apparatus in the past to carry out.The air flow rate scope of this air lay processing is 100CMM to 1,000CMM.
This heat treatment refers to and allows blended fiber link together to each other, reaches fixing effect.This heat treatment can adopt heater in the past to carry out.This heat treated operating temperature range is 50 DEG C to 180 DEG C.The basis weight range of this blended fiber cloth is 5g/m 2to 100g/m 2.The thickness range of this blended fiber cloth is 0.1mm to 10mm.
This combing processing refers to the process that many long fibers is formed to long fibre net.This combing processing can adopt carding apparatus in the past to carry out.The basis weight range of this long fibre net is 5g/m 2to 100g/m 2.The thickness range of this long fibre net is 0.1mm to 10mm.
This water thorn is processed to refer to and is utilized High-Pressure Water vertical sand shooting to this long fibre net, makes these current process forming of the long fiber in those long fibre net and blended fiber cloth can being tangled mutually.This water thorn is processed and can be adopted water thorn device in the past to carry out.
The present invention will be described further with regard to following examples, but will be appreciated that, those embodiment are only for illustrating use, and should not be interpreted as restriction of the invention process.
< embodiment >
< embodiment 1>
The polyethylene-polypropylene staple fibre that is 6mm by many average lengths that comprise 10wt% mixes with the paper pulp of 50wt%, form blended fiber, then, this blended fiber is carried out to air lay processing (air flow rate is 130CMM) and heat treatment (temperature is 135 DEG C), form blended fiber cloth.
By the solid polyethylene terephthalate long fiber of 20wt%, and the 4T polyethylene terephthalate long fiber that many average lengths of 20wt% are 38mm is processed and is formed a long fibre net via combing.
This blended fiber is arranged between two long fibre net, and carries out water thorn and process (hydraulic pressure is 50bar), can obtain moisture absorption Nonwovens.
< embodiment 2 to 6 and comparative example 1>
Embodiment 2 to 6 and comparative example 1 are respectively to make moisture absorption Nonwovens with the step identical with embodiment 1, different places are: change long fiber material, long fiber use amount, the composite short fiber material with hot melt tackness, the composite short fiber use amount with hot melt tackness and cellulose fibre use amount, and as shown in table 1.
[test item]
1. basic weight (Basis weight, g/m 2):
According to U.S. material and (the American Society for Testing and Materials of test association, ASTM) examination criteria of numbering D3776-85 is in 23 ± 0.5 DEG C of temperature, relative humidity 65 ± 2%, under general atmosphere pressure, comment in electronics sky and measure test piece quality, and calculate test piece mass area ratio.
2. tensile strength (tensile strength, Kgf/25mm):
The moisture absorption of embodiment 1 to 6 and comparative example 1 is cut out to the test piece into length 150mm and width 25.4mm with Nonwovens, test according to ASTM D-1117 regulation, unit is Kgf/25mm.
3. percentage elongation (%):
The moisture absorption of embodiment 1 to 6 and comparative example 1 is cut out to the test piece into length 150mm and width 25.4mm with Nonwovens, test according to ASTM D-1117 regulation, unit is %.
4. moisture content (%):
By the moisture absorption of embodiment 1 to 6 and comparative example 1 Nonwovens weighing (W1), then, be placed in heated air circulation type baking oven, at 105 ± 2 DEG C of temperature, dry approximately two hours, take out and put into drier after cooling 20 to 30 minutes, weighing (W2) again, the account form of its moisture content is as follows:
Moisture content (%)=[(W1-W2)/W1] × 100%.
5. absorptivity (%):
According to ISO 9073.6:2000 weaving-Nonwovens method of testing.The hot blast Nonwovens sack that is 26cm × 30cm × 20cm by seven dimensions is weighing (W1) respectively, and those hot blast Nonwovens sacks are sealed, and be soaked in respectively in pure water 5 minutes, then, taking-up is placed on the wire netting of 10 meshes, nature water clock 1 minute, then, weighing (W2) respectively.
The Nonwovens weighing for moisture absorption (W3) of embodiment 1 to 6 and comparative example 1 is also inserted respectively in those hot blast Nonwovens sacks, and those hot blast Nonwovens sacks are sealed, and be soaked in respectively in pure water 5 minutes, then, taking-up is placed on the wire netting of 10 meshes, natural water clock 1 minute, then, weighing (W4) respectively, the account form of its absorptivity is as follows:
Absorptivity (%)={ [W4-W3-(W2-W1)]/W3} × 100%.
6. rigidity (Stiffness):
By the moisture absorption of embodiment 1 to 6 and comparative example 1 with Nonwovens cut out respectively for width be the test piece that 25mm and length are 250mm, and to be placed in respectively 23 DEG C and relative humidity be 50% time 24 hours, then, test according to ISO 9073.7:1995 Nonwovens tensile strength method of testing, ASTM D-1117 regulation and use softness tester, unit is mN-cm.
Test mode is for slowly to move forward those test pieces, sagging parallel with 45 ° of inclined-planes to those test pieces, the distance (cm) that record moves forward, longitudinal and horizontal front and reverse side separately carries out respectively six tests, and it is average, obtain mean value (C, the cm of unit), then formula, calculates tries to achieve rigidity:
Rigidity (mN-cm)=basic weight (g/m 2) × C × 10 -3(acceleration of gravity is 10/s 2).
Table 1
Figure BDA00002592677200071
From the experimental result of table 1, the present invention replaces part long fiber with composite short fiber and the cellulose fibre with hot melt tackness, use long fiber completely compared to comparative example 1, moisture absorption of the present invention has better tensile strength, percentage elongation and absorptivity with Nonwovens.
In sum, compared to the paper handkerchief Nonwovens that only used long fiber to make in the past, the present invention has composite short fiber and the cellulose fibre of hot melt tackness by use, replace part long fiber, the cost of material of the Nonwovens of moisture absorption in the past can be reduced, and its engineering properties (as tensile strength and percentage elongation) and absorptivity can be promoted.And method for making of the present invention can be processed and make moisture absorption Nonwovens in conjunction with air lay processing, heat treatment, combing processing and water thorn in a production line, so really can reach object of the present invention.
The above, it is only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction, although the present invention discloses as above with preferred embodiment, but not in order to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, when can utilizing the technology contents of above-mentioned announcement to make a little change or being modified to the equivalent embodiment of equivalent variations, in every case be the content that does not depart from technical solution of the present invention, any simple modification of above embodiment being done according to technical spirit of the present invention, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.

Claims (9)

1. a moisture absorption Nonwovens, is characterized in that comprising:
Many the long fibers that length range is 10mm to 76mm;
Many the composite short fibers with hot melt tackness that length range is 1mm to 10mm; And
Many cellulose fibres, described fiber essence is entangled with mutually.
2. moisture absorption Nonwovens as claimed in claim 1, is characterized in that: described long stapled material comprises the group that at least one following material forms: polyethylene, polypropylene, polyethylene terephthalate, rayon, and cotton fiber.
3. moisture absorption Nonwovens as claimed in claim 1, it is characterized in that: this composite short fiber with hot melt tackness be selected from polyethylene-polypropylene fiber, polyethylene-dacron fibre, low temperature PLA-high temperature acid fiber by polylactic, through the polyethylene-polypropylene fiber of maleic anhydride upgrading, through the polyethylene-dacron fibre of maleic anhydride upgrading, or their combination.
4. moisture absorption Nonwovens as claimed in claim 1, is characterized in that: taking the total amount of this moisture absorption Nonwovens as 100wt%, the use amount summation scope of those cellulose fibres is 5wt% to 60wt%.
5. moisture absorption Nonwovens as claimed in claim 1, is characterized in that: taking the total amount of this moisture absorption Nonwovens as 100wt%, described in there is the composite short fiber of hot melt tackness use amount summation scope be 1wt% to 20wt%.
6. moisture absorption Nonwovens as claimed in claim 1, is characterized in that: the length range of described cellulose fibre is 1mm to 5mm.
7. a preparation method for Nonwovens for moisture absorption, is characterized in that comprising following steps:
(a) provide blended fiber, comprising many length ranges is the composite short fiber with hot melt tackness and many cellulose fibres of 1mm to 10mm;
(b) this blended fiber is carried out to air lay processing and heat treatment, form blended fiber cloth;
(c) provide two long fibre net, the long stapled mixture that described long fibre net is is 10mm to 76mm by many length ranges is processed and is formed via combing;
(d) this blended fiber is arranged between described long fibre net, and carries out water thorn and process, can obtain moisture absorption Nonwovens.
8. the preparation method of Nonwovens for moisture absorption as claimed in claim 7, is characterized in that: taking the total amount of this moisture absorption Nonwovens as 100wt%, the use amount summation scope of described cellulose fibre is 5wt% to 60wt%.
9. the preparation method of Nonwovens for moisture absorption as claimed in claim 7, is characterized in that: taking the total amount of this moisture absorption Nonwovens as 100wt%, described long stapled use amount summation scope is 10wt% to 80wt%.
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