CN103833862B - A kind of oxidation glutinous rice starch and preparation method thereof and application - Google Patents
A kind of oxidation glutinous rice starch and preparation method thereof and application Download PDFInfo
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Abstract
The invention belongs to modified starch field, specifically disclose a kind of oxidation glutinous rice starch and its preparation method and application.The step of preparation method of the present invention includes mechanical activation, adjusts breast, catalysis, oxidation, termination reaction, product to purify.The oxidation glutinous rice starch that the inventive method obtains is adopted to can be applicable to the Cypres in paper industry, coating binder, wet end additive or corrugated sheet binding agent etc..Preparation method rational technology of the present invention, manufacturing cycle are short, product yield high;The oxidation glutinous rice starch prepared compared with ative starch, the advantage such as have that color is shallow, gelatinization point is low, good fluidity, reaction control are low, stability is high, transparency is high, filming performance is good and adhesive tension is strong.
Description
Technical field
The invention belongs to modified starch field, be specifically related to a kind of oxidation glutinous rice starch and preparation method thereof and application.
Background technology
Owing to native starch kind is limited, and exist cold water insoluble, stick with paste poor heat stability, anti-shear performance low, easy dehydration after cooling, easily aging, film property is poor and lacks the shortcoming such as water-resistant capacity, being of limited application when widely used new technology, new equipment, new technique in modern industry simultaneously, the needs of growing modern crafts and equipment can not be met, accordingly, it would be desirable to starch is carried out degenerative treatments.Starch denaturalization is exactly the character adopting physics, chemical or biological means to change native starch, cut off, reset, aoxidize or introduce in starch molecule substituent group by molecule and can prepare the starch derivatives that character changes, i.e. modified starch, in order to increase its performance or to introduce new features, overcome defect during application, to adapt to the needs that modern industry produces.
Mechanical activation starch belongs to physically denatured starch, refer to starch in mechanical activation process due to the effect of the mechanical forces such as friction, collision, impact, shearing, its crystalline texture is damaged, degree of crystallinity reduce, be finally transformed into amorphous state by polycrystalline state.Under the effect of mechanical force, the crystalline texture of starch receives destruction, the double-spiral structure of the starch that dissociated, and is greatly promoted hydrone and the combination of starch molecule free radical.The granular of starch mainly carries out wet ball-milling with organic solvents such as ethanol for ball milling liquid, and the normal-temperature dissolution degree of starch will be made to reach more than 80% and higher reactivity, and milling time needs more than 50 hours.And the preparation method of mechanical activation starch is to use dry method, through the short period, the ball milling of starch is activated, so that it may make it have good cold-water solution performance and higher chemical reactivity, the chemical reaction process of starch can be strengthened from inside.
Oxytarch is by the hydroxyl in oxidizing starch molecule, converts it into carbonyl and carboxyl, destroys the glycosidic bond in partial starch molecule simultaneously, causes a certain amount of degraded of molecule.It is a kind of extremely important and industrially applies modified starch very widely.Oxytarch is compared with ative starch in nature, and Oxytarch has the advantages such as color is shallow, gelatinization point is low, good fluidity, reaction control are low and stability is high, transparency is high, filming performance is good, adhesive tension is strong.
Oxytarch can adopt dry or wet to be fabricated by.The external research to modified starch relatively early, China in modified starch further investigation with abroad there is also certain gap.External in recent years that the research of Oxytarch is main in the selection of oxidant and catalyst, to improve reaction efficiency and to reduce production cost.Synthesis Oxytarch can use the oxidant production such as sodium hypochlorite, potassium permanganate, potassium dichromate.The wet process technique adopting sodium hypochlorite to be oxidant in current commercial production is more, but this technique generation waste water is many, contaminated environment.Being oxidant according to hydrogen peroxide, hydrogen peroxide is finally decomposed to water, without influence on environment, is an ideal friendly process.
Oryza glutinosa, as one of the main food of south each province, is the important source material producing Chinese traditional food.Glutinous rice starch has been taken as food thickening agent for processing such as food such as ice cream, meat soup juice and Oyster sauce flavoring agent.Glutinous rice starch is a kind of full amylopectin, its degree of polymerization is more than 1,000,000, molecular weight is more than 200,000,000, for maximum in natural polymer, it is a kind of three-dimensional macromolecule, side chain lengths is 20~25 AGU about, fork position alpha-1, and the glucose unit quantity that 6 glycosidic bonds connect is about the 5% of glucose unit sum.Glutinous rice starch molecule, because the relation of a fork structure is not susceptible to retrogradation, makes retrogradation weaken.Due to the chemical constitution that glutinous rice starch is special, most representative, but it is less both at home and abroad it to be carried out the research of degeneration, therefore to improve its application performance, widens range of application, it is necessary to glutinous rice starch is modified research.
The raw material of Oxytarch is prepared in production common at present corn starch, tapioca, wheaten starch, potato starch and waxy corn starch etc., prepares Oxytarch with glutinous rice starch for raw material and is not seen in report.
Summary of the invention
In order to overcome prior art not enough, the primary and foremost purpose of the present invention is in that to provide a kind of preparation method aoxidizing glutinous rice starch, the present invention is first with glutinous rice starch for raw material, adopt the method preparation oxidation glutinous rice starch that mechanical activation is combined with oxidation modification, expand the use scope of glutinous rice starch, enrich the kind of Oxytarch;
Another object of the present invention is to the oxidation glutinous rice starch providing above-mentioned preparation method to prepare.
It is still another object of the present invention to provide the application of above-mentioned oxidation glutinous rice starch.
The purpose of the present invention is achieved through the following technical solutions:
A kind of preparation method aoxidizing glutinous rice starch, comprises the steps:
(1) mechanical activation: glutinous rice starch is activated 50~60h with ball mill;
(2) breast is adjusted: take the glutinous rice starch after step (1) activation, be configured to, with deionized water, the starch milk that mass fraction is 35%~40%;
(3) catalysis: add catalyst, stirring mixing in step (2) described starch milk, then regulate pH to 8~10 with aqueous slkali, obtain the starch milk after catalysis;
(4) oxidation: in the starch milk after step (3) described catalysis add oxidant, isothermal reaction aoxidized after starch emulsion;
(5) terminate reaction: with hydrochloric acid solution, the starch emulsion pH value after step (4) described oxidation is neutralized to 6, then drip reducing agent termination reaction, obtain the oxidation thick product of glutinous rice starch;
(6) product purification: by the described thick product of oxidation glutinous rice starch through filtering, wash, dry, pulverize, sieving, obtain oxidation glutinous rice starch.
Preferably, step (1) described activation condition is: activating under room temperature condition, ball mill revolution speed is 150r/min, and rotational velocity is 300r/min;The internal diameter of ball mill is 100mm, and volume is 500ml;In ball mill, the diameter of abrading-ball is 50mm, and Material quality of grinding balls is Achates;
Preferably, step (3) described catalyst is the ferrous sulfate aqueous solution of the cobalt chloride solution of mass fraction 2%~4% or mass fraction 2%~4%;Step (3) described aqueous slkali is mass fraction be 3%~5% sodium hydroxide solution or mass fraction be the potassium hydroxide solution of 3%~5%.
Preferably, the consumption of step (3) described catalyst is 1%~2.5% of the glutinous rice starch quality after step (2) described activation.
Preferably, step (4) described oxidant is mass fraction is the hydrogen peroxide of 30%~40%;Step (5) described reducing agent is mass fraction is the sodium sulfite solution of 5% or potassium sulfite solution that mass fraction is 5%;The concentration of step (5) described hydrochloric acid solution is 0.1mol/L.
Preferably, the consumption of step (4) described oxidant is 1.5%~3% of the glutinous rice starch quality after step (2) described activation;
Preferably, step (4) described isothermal reaction is reaction 1.5~3h under 40~45 DEG C of conditions of constant temperature;
Preferably, till step (5) described interpolation reducing agent continues when the pH value of the starch emulsion after dropping to described oxidation is 7~7.5.
A kind of oxidation glutinous rice starch prepared according to above-mentioned preparation method.
Above-mentioned oxidation glutinous rice starch application in paper industry;Preferred version is: above-mentioned oxidation glutinous rice starch application in preparing Cypres, coating binder, wet end additive or adhesive for corrugated paperboard.
Principles of the invention:
By glutinous rice starch is activated through the ball milling of short period, make glutinous rice starch have good cold-water solution performance and higher chemical reactivity, and strengthen the chemical reaction process of glutinous rice starch from inside.The reactivity of the glutinous rice starch after activation is improved, so that its reaction efficiency with oxidant is further promoted, saves time and the cost of oxidation reaction process.
The present invention has such advantages as relative to prior art and effect:
(1) preparation technology of the oxidation glutinous rice starch of the present invention is reasonable, through mechanical activation, adjust breast, catalysis, oxidation, termination reaction, filter, washing, dry, pulverize, accurately the controlling of sieving technology system, make common glutinous rice starch have Oxytarch characteristic, reduce gelatinization point and the retrogradation of starch simultaneously.
(2) present invention adopts and first carries out mechanical activation process, substantially increases the speed of reaction, enhances the chemical reactivity of starch.
(3) preparation method that the invention provides oxidation glutinous rice starch, can make full use of southern superior resources glutinous rice starch, be conducive to the deep processing of southern area Renewable resource to rise in value.
(4) product oxidation glutinous rice starch of the present invention and preparation method thereof has vast potential for future development, and its further genralrlization also can reduce production cost for the food enterprises, increases economic efficiency and plays facilitation.
Accompanying drawing explanation
Fig. 1 is the infrared spectrogram of oxidation glutinous rice starch.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited to this.
This patent balls grinding machine originates from Nanjing and speeds along development in science and technology company limited, PM series planetary ball mill.
Embodiment 1
A kind of oxidation glutinous rice starch, its preparation method is as follows:
(1) mechanical activation: being 150r/min with ball mill at ball milling revolution speed under room temperature, glutinous rice starch is activated 50h by the condition that rotational velocity is 300r/min;The internal diameter of ball mill is 100mm, and volume is 500ml;In ball mill, the diameter of abrading-ball is 50mm, and Material quality of grinding balls is Achates;
(2) breast is adjusted: accurately weigh the glutinous rice starch after 30g activation, be configured to, with deionized water, the starch milk that mass fraction is 35%;
(3) catalysis: add the cobalt chloride solution of 6ml mass fraction 2% while stirring in starch milk, with the sodium hydroxide solution of mass fraction 3%, starch milk pH is adjusted to 8;
(4) oxidation: be slowly added to the hydrogen peroxide that 1ml mass fraction is 30% in the starch milk after step (3) catalysis, constant temperature 40 DEG C reaction 1.0h, the starch emulsion after being aoxidized;
(5) terminate reaction: with 0.1mol/L hydrochloric acid, the pH value of starch emulsion after oxidation is neutralized to 6, continue reaction terminating when dropping mass fraction be 5% sodium sulfite aqueous solution to pH value of solution is 7.0, obtain the oxidation thick product of glutinous rice starch;
(6) product purification: the thick product of glutinous rice starch will be aoxidized through filtering, wash, dry, pulverize, sieving, and obtain product oxidation glutinous rice starch;
(7) measuring the carboxyl-content of oxidation glutinous rice starch, the content measuring carboxyl is 0.75.
Product being aoxidized glutinous rice starch and carries out infrared spectrum analysis, infrared spectrogram is as shown in Figure 1.From figure 1 it appears that except at 3435.9cm-1、2930.8cm-1、1424.0cm-1、1338.8cm-1、1159.8cm-1、1081.3cm-1、860.8cm-1、756.0cm-1、576.2cm-1Etc. occur beyond the characteristic absorption peak of starch, also there is the characteristic absorption peak of stronger carboxylate-COO-at 1644.0cm-1 in oxidation glutinous rice starch;Illustrate glutinous rice starch molecule has introduced carboxylic group, complete to modifiy.
Embodiment 2
A kind of oxidation glutinous rice starch, its preparation method is as follows:
(1) mechanical activation: be 150r/min at ball milling revolution speed with ball mill, activates 55h by glutinous rice starch when rotational velocity is 300r/min;
(2) breast is adjusted: accurately weigh the glutinous rice starch after 30g activation, be configured to, with deionized water, the starch milk that mass fraction is 35%;
(3) catalysis: add the cobalt chloride solution of 9ml mass fraction 3% while stirring in starch milk, with the sodium hydroxide solution of mass fraction 5%, starch milk pH is adjusted to 8;
(4) oxidation: be slowly added to the hydrogen peroxide that 1.2ml mass fraction is 40% in the starch milk after step (3) catalysis, constant temperature 40 DEG C reaction 1.5h, the starch emulsion after being aoxidized;
(5) terminate reaction: with 0.1mol/L hydrochloric acid, the pH value of starch emulsion after oxidation is neutralized to 6, continue reaction terminating when dropping mass fraction be 5% sodium sulfite aqueous solution to pH value of solution is 7.2, obtain the oxidation thick product of glutinous rice starch;
(6) product purification: the thick product of glutinous rice starch will be aoxidized through filtering, wash, dry, pulverize, sieving, and obtain product oxidation glutinous rice starch;
(7) measuring the carboxyl-content of oxidation glutinous rice starch, the content measuring carboxyl is 0.88.
Embodiment 3
A kind of oxidation glutinous rice starch, its preparation method is as follows:
(1) mechanical activation: be 150r/min at ball milling revolution speed with ball mill, activates 60h by glutinous rice starch when rotational velocity is 300r/min;
(2) breast is adjusted: accurately weigh the glutinous rice starch after 30g activation, be configured to, with deionized water, the starch milk that mass fraction is 35%;
(3) catalysis: add the copperas solution of 9ml mass fraction 4% while stirring in starch milk, with the potassium hydroxide solution of mass fraction 3%, starch milk pH is adjusted to 10;
(4) oxidation: be slowly added to the hydrogen peroxide that 1.5ml mass fraction is 30% in the starch milk after step (3) catalysis, constant temperature 45 DEG C reaction 2h, the starch emulsion after being aoxidized;
(5) terminate reaction: with 0.1mol/L hydrochloric acid, the pH value of starch emulsion after oxidation is neutralized to 6, continue reaction terminating when dropping mass fraction be 5% sodium sulfite aqueous solution to pH value of solution is 7.5, obtain the oxidation thick product of glutinous rice starch;
(6) product purification: the thick product of glutinous rice starch will be aoxidized through filtering, wash, dry, pulverize, sieving, and obtain product oxidation glutinous rice starch;
Measuring the carboxyl-content of oxidation glutinous rice starch, the content measuring carboxyl is 0.81.
Embodiment 4
A kind of oxidation glutinous rice starch, its preparation method is as follows:
(1) mechanical activation: be 150r/min at ball milling revolution speed with ball mill, activates 60h by glutinous rice starch when rotational velocity is 300r/min;
(2) breast is adjusted: accurately weigh the glutinous rice starch after 30g activation, be configured to, with deionized water, the starch milk that mass fraction is 40%;
(3) catalysis: add the copperas solution of 8ml mass fraction 4% while stirring in starch milk, with the potassium hydroxide solution of mass fraction 3%, starch milk pH is adjusted to 10;
(4) oxidation: be slowly added to the hydrogen peroxide that 1.2ml mass fraction is 40% in the starch milk after step (3) catalysis, constant temperature 45 DEG C reaction 1.5h, the starch emulsion after being aoxidized;
(5) terminate reaction: with 0.1mol/L hydrochloric acid, the pH value of starch emulsion after oxidation is neutralized to 6, continue reaction terminating when dropping mass fraction be 5% sodium sulfite aqueous solution to pH value of solution is 7.0, obtain the oxidation thick product of glutinous rice starch;
(6) product purification: the thick product of glutinous rice starch will be aoxidized through filtering, wash, dry, pulverize, sieving, and obtain product oxidation glutinous rice starch;
Measuring the carboxyl-content of oxidation glutinous rice starch, the content measuring carboxyl is 0.92.
Comparative example 1
A kind of oxidation glutinous rice starch, its preparation method is as follows:
(1) breast is adjusted: accurately weigh 30g glutinous rice starch, be configured to, with deionized water, the starch milk that mass fraction is 40%;
(2) catalysis: add the copperas solution of 8ml mass fraction 4% while stirring in starch milk, with the potassium hydroxide solution of mass fraction 3%, starch milk pH is adjusted to 10;
(3) oxidation: be slowly added to the hydrogen peroxide that 1.2ml mass fraction is 40% in the starch milk after step (3) catalysis, constant temperature 45 DEG C reaction 3h, the starch emulsion after being aoxidized;
(4) terminate reaction: with 0.1mol/L hydrochloric acid, the pH value of starch emulsion after oxidation is neutralized to 6, continue reaction terminating when dropping mass fraction be 5% sodium sulfite aqueous solution to pH value of solution is 7.5, obtain the oxidation thick product of glutinous rice starch;
(5) product purification: the thick product of glutinous rice starch will be aoxidized through filtering, wash, dry, pulverize, sieving, and obtain product oxidation glutinous rice starch;
Measuring the carboxyl-content of oxidation glutinous rice starch, the content measuring carboxyl is 0.63.
In conjunction with the embodiments and comparative example, it can be seen that the carboxyl-content of the oxidation glutinous rice starch prepared without mechanical activation is lower than the carboxyl-content of the oxidation glutinous rice starch of preparation method gained of the present invention.
Above-described embodiment is the present invention preferably embodiment; but embodiments of the present invention are also not restricted to the described embodiments; the change made under other any spirit without departing from the present invention and principle, modification, replacement, combination, simplification; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (4)
1. the preparation method aoxidizing glutinous rice starch, it is characterised in that comprise the steps:
(1) mechanical activation: glutinous rice starch is activated 50~60h with ball mill;
The condition of described activation is: activating under room temperature condition, ball mill revolution speed is 150r/min, and rotational velocity is 300r/min;The internal diameter of ball mill is 100mm, and volume is 500ml;In ball mill, the diameter of abrading-ball is 50mm, and Material quality of grinding balls is Achates;
(2) breast is adjusted: take the glutinous rice starch after step (1) activation, be configured to, with deionized water, the starch milk that mass fraction is 35%~40%;
(3) catalysis: add catalyst, stirring mixing in step (2) described starch milk, then regulate pH to 8~10 with aqueous slkali, obtain the starch milk after catalysis;
Described catalyst is the ferrous sulfate aqueous solution of the cobalt chloride solution of mass fraction 2%~4% or mass fraction 2%~4%;Step (3) described aqueous slkali is mass fraction be 3%~5% sodium hydroxide solution or mass fraction be the potassium hydroxide solution of 3%~5%;The consumption of described catalyst is 1%~2.5% of the glutinous rice starch quality after step (2) described activation;
(4) oxidation: in the starch milk after step (3) described catalysis add oxidant, isothermal reaction aoxidized after starch emulsion;
Described oxidant is mass fraction is the hydrogen peroxide of 30%~40%;
The consumption of described oxidant is 1.5%~3% of the glutinous rice starch quality after step (2) described activation;
Described isothermal reaction is reaction 1.0~3h under 40~45 DEG C of conditions of constant temperature;
(5) terminate reaction: with hydrochloric acid solution, the starch emulsion pH value after step (4) described oxidation is neutralized to 6, then drip reducing agent termination reaction, obtain the oxidation thick product of glutinous rice starch;
Described reducing agent is mass fraction is the sodium sulfite solution of 5% or potassium sulfite solution that mass fraction is 5%;The concentration of described hydrochloric acid solution is 0.1mol/L;Till described interpolation reducing agent continues when the pH value of the starch emulsion after dropping to described oxidation is 7~7.5;
(6) product purification: by the described thick product of oxidation glutinous rice starch through filtering, wash, dry, pulverize, sieving, obtain oxidation glutinous rice starch.
2. the oxidation glutinous rice starch that preparation method prepares according to claim 1.
3. the oxidation glutinous rice starch according to claim 2 application in paper industry.
4. the oxidation glutinous rice starch according to claim 2 application in preparing Cypres, coating binder, wet end additive or adhesive for corrugated paperboard.
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