CN103831416A - Full-automatic die-casting device - Google Patents
Full-automatic die-casting device Download PDFInfo
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- CN103831416A CN103831416A CN201210491491.5A CN201210491491A CN103831416A CN 103831416 A CN103831416 A CN 103831416A CN 201210491491 A CN201210491491 A CN 201210491491A CN 103831416 A CN103831416 A CN 103831416A
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Abstract
The invention discloses a full-automatic die-casting device which comprises a high-temperature smelter, a track for conveying molten liquid metal, a track charging cart and a plurality of die-casting machines, wherein the high-temperature smelter adopts natural gas to serve as fuel, the plurality of die-casting machines are arranged in a straight line, the track is connected between the high-temperature smelter and the die-casting machines, and the liquid metal in the high-temperature smelter is transferred into the track charging cart from the high-temperature smelter through an automatic device. The full-automatic die-casting device adopts the natural gas serving as fuel to replace diesel oil, matters harmful to the environment, such as waste gas, dust and the like can not be produced after burning of the natural gas, the environment is protected, and energy is saved. A semi-automatic lifter controlled by an electric control cabinet is designed, zinc ingots are placed in a tray of the lifter directly, workers enable the zinc ingots to ascend to the opening of the smelter through the electric cabinet remotely and pour the zinc ingots into a cylinder of the high-temperature smelter, and therefore, the full-automatic die-casting device is safe and reliable. Furthermore, high automatic operation is adopted, no excessive manual interference is needed, and die-casting efficiency can be increased effectively.
Description
Technical field
The present invention relates to die-casting technique field, particularly a kind of full-automatic die casting equipment.
Background technology
In prior art, high-temperature smelting pot, die casting equipment are the equipment being in daily use in industry, just can produce hardware by high-temperature smelting pot, die casting equipment, can say, high-temperature smelting pot, die casting equipment are industrial bases, and quality, the efficiency of its performance all produce very important impact to industry.Traditional high-temperature smelting pot is to open wide material, and the fusing point of zinc ingot metal is 450 degrees Celsius, and the periphery that opens wide material stove all belongs to high-temperature zone, without high temperature protection, has potential safety hazard.Die casting machine is all the melt stove that fuselage carries, if used many die casting machines in a die-casting system simultaneously, although the temperature in different machine smelting furnaces all approaches 450 degrees Celsius, but specific to each machine, temperature is not identical, and in the time needing to add zinc ingot metal in fuselage smelting furnace, the temperature in smelting furnace can sharply reduce simultaneously, temperature unstable, causes die casting product quality out unstable.Best way is in advance by zinc ingot metal melting, is then poured in die casting machine.In view of the high reason of diesel combustion value, traditional machinery, smelting furnace industry all select diesel oil as fuel, die casting machine fuselage carries smelting furnace and equally also adopts diesel oil as fuel, its performance temperature can not reach 40 ℃, and there is oil smoke, incomplete combustion can produce a large amount of oil smoke, and by board, workshop wall sooting, working environment to employee of the great amount of carbon dioxide of generation and carbon monoxide and the atmosphere of mankind's community life all can produce harmful effect.
Summary of the invention
The object of the invention is to, a kind of full-automatic die casting equipment reasonable in design is provided, it adopts natural gas is fuel, replaces diesel oil, can not produce the environmentally harmful material such as waste gas, dust, environmental protection and energy saving after burning.High-temperature smelting pot periphery belongs to high-temperature zone, considers manually and feeds in raw material in high-temperature smelting pot, and the zinc material of thawing can sputter scalds reinforced employee, has potential safety hazard.Therefore we,, according to the principle of pulley, have designed half-automatic lifter, by automatically controlled total cabinet control, zinc ingot metal are placed directly in lift pallet, artificial long-rangely by electrical control cubicles, zinc ingot metal are risen up into smelting furnace mouth, pour in high temperature melting cupola well, safe and reliable.The automated job that adopts height, without the too much intervention of manual type, can effectively improve die casting efficiency.
The technical scheme that the present invention adopted is for achieving the above object:
A kind of full-automatic die casting equipment, it comprises the track of the liquid metal of a high-temperature smelting pot, a transporting molten, a track charging vehicle and some die casting machines, this high-temperature smelting pot adopts natural gas as fuel, described some die casting machines are arranged in a linear, this track is connected between this high-temperature smelting pot and die casting machine, and the liquid metal in this high-temperature smelting pot is transferred in this track charging vehicle by an automatics from this high-temperature smelting pot.
As a further improvement on the present invention, described high-temperature smelting pot is provided with a seal closure, makes temperature in the high-temperature smelting pot after sealing reach 475 ℃, thereby zinc ingot metal can be fused into liquid state.
As a further improvement on the present invention, described high-temperature smelting pot one side is provided with a half-automatic lifter, and this half-automatic lifter, by an automatically controlled total cabinet control, is placed directly in zinc ingot metal in the pallet of this half-automatic lifter, artificial long-rangely by automatically controlled total cabinet, zinc ingot metal is risen up into smelting furnace mouth, pour in high-temperature smelting pot.
As a further improvement on the present invention, described track charging vehicle is electric motor car, and this track charging vehicle moved around on this track by the setting cycle time, travelled to and fro between high-temperature smelting pot between die casting machine.
As a further improvement on the present invention, described automatics is a robotic arm, on this robotic arm, be fixed with a high temperature resistant wooden dipper, in the time that track charging vehicle moves to described high-temperature smelting pot one side, this robotic arm is transferred to the liquid Zn of melting in track charging vehicle by high temperature resistant wooden dipper from high-temperature smelting pot.
As a further improvement on the present invention, described die casting machine is nine, and these nine die casting machines are by arranged in a straight line in described track one side.
As a further improvement on the present invention, described automatically controlled total cabinet comprises a lift elevating control module, a lift translational speed setting module and a lifting travel setting module, set the lifting action of lift lifting by this automatically controlled total cabinet, the height of rising or falling speed and lifting.
As a further improvement on the present invention, the top of sealing cover is provided with one for by the charging aperture of zinc ingot metal, and it is one that can push open downwards and can automatically reset cover plate that this charging aperture is provided with, and this cover plate is used for making seal closure to keep sealing state.
Beneficial effect of the present invention is: employing natural gas is fuel, replaces diesel oil, can not produce the environmentally harmful material such as waste gas, dust, environmental protection and energy saving after burning.High-temperature smelting pot periphery belongs to high-temperature zone, considers manually and feeds in raw material in high-temperature smelting pot, and the zinc material of thawing can sputter scalds reinforced employee, has potential safety hazard.Therefore we,, according to the principle of pulley, have designed half-automatic lifter, by automatically controlled total cabinet control, zinc ingot metal are placed directly in lift pallet, artificial long-rangely by electrical control cubicles, zinc ingot metal are risen up into smelting furnace mouth, pour in high temperature melting cupola well, safe and reliable.The automated job that adopts height, without the too much intervention of manual type, can effectively improve die casting efficiency.
Below in conjunction with accompanying drawing and embodiment, the present invention is further described.
Accompanying drawing explanation
Fig. 1 is process chart of the present invention.
The specific embodiment
Embodiment: see Fig. 1, a kind of full-automatic die casting equipment of the present invention, it comprises the track of the liquid metal of a high-temperature smelting pot, a transporting molten, a track charging vehicle and some die casting machines, this high-temperature smelting pot adopts natural gas as fuel, described some die casting machines are arranged in a linear, this track is connected between this high-temperature smelting pot and die casting machine, and the liquid metal in this high-temperature smelting pot is transferred in this track charging vehicle by an automatics from this high-temperature smelting pot.
Described high-temperature smelting pot is provided with a seal closure, makes temperature in the high-temperature smelting pot after sealing reach 475 ℃, thereby zinc ingot metal can be fused into liquid state.
Described high-temperature smelting pot one side is provided with a half-automatic lifter, and this half-automatic lifter, by an automatically controlled total cabinet control, is placed directly in zinc ingot metal in the pallet of this half-automatic lifter, artificial long-rangely by automatically controlled total cabinet, zinc ingot metal is risen up into smelting furnace mouth, pours in high-temperature smelting pot.
Described track charging vehicle is electric motor car, and this track charging vehicle moved around on this track by the setting cycle time, travelled to and fro between high-temperature smelting pot between die casting machine.
Described automatics is a robotic arm, on this robotic arm, be fixed with a high temperature resistant wooden dipper, in the time that track charging vehicle moves to described high-temperature smelting pot one side, this robotic arm is transferred to the liquid Zn of melting in track charging vehicle by high temperature resistant wooden dipper from high-temperature smelting pot.
Described die casting machine is nine, and these nine die casting machines are by arranged in a straight line in described track one side.
Described automatically controlled total cabinet comprises a lift elevating control module, a lift translational speed setting module and a lifting travel setting module, sets the lifting action of lift lifting, the height of rising or falling speed and lifting by this automatically controlled total cabinet.
The top of sealing cover is provided with one for by the charging aperture of zinc ingot metal, and it is one that can push open downwards and can automatically reset cover plate that this charging aperture is provided with, and this cover plate is used for making seal closure to keep sealing state.
It is fuel that the present invention adopts natural gas, replaces diesel oil, can not produce the environmentally harmful material such as waste gas, dust, environmental protection and energy saving after burning.High-temperature smelting pot periphery belongs to high-temperature zone, considers manually and feeds in raw material in high-temperature smelting pot, and the zinc material of thawing can sputter scalds reinforced employee, has potential safety hazard.Therefore we,, according to the principle of pulley, have designed half-automatic lifter, by automatically controlled total cabinet control, zinc ingot metal are placed directly in lift pallet, artificial long-rangely by electrical control cubicles, zinc ingot metal are risen up into smelting furnace mouth, pour in high temperature melting cupola well, safe and reliable.The automated job that adopts height, without the too much intervention of manual type, can effectively improve die casting efficiency.
As described in the present embodiment of the invention, with other full-automatic die casting equipments of the same or similar structure of the present invention, all in protection domain of the present invention.
Claims (8)
1. a full-automatic die casting equipment, it is characterized in that: it comprises the track of the liquid metal of a high-temperature smelting pot, a transporting molten, a track charging vehicle and some die casting machines, this high-temperature smelting pot adopts natural gas as fuel, described some die casting machines are arranged in a linear, this track is connected between this high-temperature smelting pot and die casting machine, and the liquid metal in this high-temperature smelting pot is transferred in this track charging vehicle by an automatics from this high-temperature smelting pot.
2. full-automatic die casting equipment according to claim 1, is characterized in that, described high-temperature smelting pot is provided with a seal closure, makes temperature in the high-temperature smelting pot after sealing reach 475 ℃, thereby zinc ingot metal can be fused into liquid state.
3. full-automatic die casting equipment according to claim 2, it is characterized in that, described high-temperature smelting pot one side is provided with a half-automatic lifter, this half-automatic lifter is by an automatically controlled total cabinet control, zinc ingot metal is placed directly in the pallet of this half-automatic lifter, artificial long-rangely by automatically controlled total cabinet, zinc ingot metal is risen up into smelting furnace mouth, pour in high-temperature smelting pot.
4. full-automatic die casting equipment according to claim 3, is characterized in that, described track charging vehicle is electric motor car, and this track charging vehicle moved around on this track by the setting cycle time, travelled to and fro between high-temperature smelting pot between die casting machine.
5. full-automatic die casting equipment according to claim 4, it is characterized in that, described automatics is a robotic arm, on this robotic arm, be fixed with a high temperature resistant wooden dipper, in the time that track charging vehicle moves to described high-temperature smelting pot one side, this robotic arm is transferred to the liquid Zn of melting in track charging vehicle by high temperature resistant wooden dipper from high-temperature smelting pot.
6. full-automatic die casting equipment according to claim 5, is characterized in that, described die casting machine is nine, and these nine die casting machines are by arranged in a straight line in described track one side.
7. full-automatic die casting equipment according to claim 6, it is characterized in that, described automatically controlled total cabinet comprises a lift elevating control module, a lift translational speed setting module and a lifting travel setting module, set the lifting action of lift lifting by this automatically controlled total cabinet, the height of rising or falling speed and lifting.
8. full-automatic die casting equipment according to claim 7, it is characterized in that, the top of sealing cover is provided with one for by the charging aperture of zinc ingot metal, and it is one that can push open downwards and can automatically reset cover plate that this charging aperture is provided with, and this cover plate is used for making seal closure to keep sealing state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210491491.5A CN103831416A (en) | 2012-11-26 | 2012-11-26 | Full-automatic die-casting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210491491.5A CN103831416A (en) | 2012-11-26 | 2012-11-26 | Full-automatic die-casting device |
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| CN103831416A true CN103831416A (en) | 2014-06-04 |
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| CN201210491491.5A Pending CN103831416A (en) | 2012-11-26 | 2012-11-26 | Full-automatic die-casting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170937A (en) * | 2015-11-02 | 2015-12-23 | 富乐压铸(太仓)有限公司 | Automatic die casting device and technique |
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- 2012-11-26 CN CN201210491491.5A patent/CN103831416A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170937A (en) * | 2015-11-02 | 2015-12-23 | 富乐压铸(太仓)有限公司 | Automatic die casting device and technique |
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Application publication date: 20140604 |