CN103828593A - Production technology of gardening edible mushroom blocks - Google Patents

Production technology of gardening edible mushroom blocks Download PDF

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Publication number
CN103828593A
CN103828593A CN201210469700.6A CN201210469700A CN103828593A CN 103828593 A CN103828593 A CN 103828593A CN 201210469700 A CN201210469700 A CN 201210469700A CN 103828593 A CN103828593 A CN 103828593A
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China
Prior art keywords
temperature
production technology
carried out
gardening
edible fungi
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Pending
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CN201210469700.6A
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Chinese (zh)
Inventor
盖泉泓
王兆嘉
尹伟
盖全斌
吴建军
艾青松
张鑫
于海洋
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Dalian Gaishi Food Co Ltd
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Dalian Gaishi Food Co Ltd
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Priority to CN201210469700.6A priority Critical patent/CN103828593A/en
Publication of CN103828593A publication Critical patent/CN103828593A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a production technology of gardening edible mushroom blocks. The technology comprises the following steps that water is added to a culture medium, stirring is carried out, and full-automatic bag sleeving, bagging and block pressing are carried out; high-pressure sterilization is carried out for 60 min-120 min under the temperature of 105 DEG C-130 DEG C, and then cooling is carried out to room temperature; full-automatic inoculating machine inoculating is carried out, inoculating temperature is 5 DEG C-15 DEG C, and inoculating time is 2 s-5 s per block; a continuous sealing machine is used for heat sealing; and under the condition that temperature is 16 DEG C-26 DEG C, humidity is 60%-85%, and carbon dioxide concentration is 500 ppm-3000ppm, mycelium cultivation is carried out. According to the technology, an edible mushroom bag with a ventilation hole and a ventilation film is used, external contaminating microorganisms are prevented from invading to the maximum degree, and cultivation contaminating rate is lowered to 0.1% from current 5%; and the problem that mechanical operation cannot be achieved on bag cultivation in a bagging link and an inoculation link is solved, mechanical production of the whole technology is achieved, labor cost of a whole production process can be lowered by 50%, and production efficiency is greatly improved.

Description

The production technology of gardening edible fungi piece
Technical field
The present invention relates to the production technology of packed edible mushroom, specifically a kind of production technology of gardening edible fungi piece.
Background technology
In edible fungus bag is cultivated, common bacterium bag using method is in processing bacterium packet procedures, coordinates Plastibell, tampon to use together.Supplementary material stir after, pack in bag, manually Plastibell is enclosed within on sack, sack is turned over, tampon beyond the Great Wall, when inoculation, manually takes off tampon, after inoculation again by tampon beyond the Great Wall.For example, but there are a lot of defects in this bacterium bag type of rearing:
1, pollution rate is high: because inoculation link needs artificial one bag of one bag of inoculation, inoculation speed is slow, strengthens living contaminants probability; There is the pollution thoroughly not causing because of personnel's self-disinfection in artificial infection; Tampon is dustproof, fungi-proofing, waterproof effect is poor, causes pollution rate to increase; Cannot realize mechanization production, production efficiency is low, and cost is high.
2, pack operation cannot mechanized operation: after material packs in bag, Plastibell need to be enclosed within on plastic sack one by one, then sack be turned over, fill in tampon.This process more complicated, does not realize mechanized operation so far.
3, inoculation operation cannot mechanized operation: when inoculation, tampon is taken off, inoculate by hand utensil by bacterial classification access bag, then lid is covered.This operation more complicated, does not realize mechanized operation so far.
4, sell: bag-cultivated edible fungi production technology is after fruiting, sells consumer by fresh goods mushroom, from the consumption of gathering, intermediate demand is through multiple links such as transport, storage, sale, and consumer is difficult to have very fresh mushroom; Consumer experience is planted mushroom enjoyment less than oneself.Due to the circulation of multiple links, the cost that makes consumer buy mushroom increases greatly.
Summary of the invention
In order to overcome above-mentioned defect, the invention provides a kind of production technology of gardening edible fungi piece, the edible fungus bag of employing with air-vent and ventilated membrane, can significantly reduce cultivation pollution rate, pack, inoculation link realize mechanized operation, the edible fungi piece product that completes cultural hypha can sell, and consumer completes fruiting and the link of gathering after buying, thereby realizes the new product pattern of gardening edible fungi piece.
Technical scheme of the present invention is achieved in that the production technology of gardening edible fungi piece, and step is as follows: 1) medium is added water and stir rear fully automatic bagging, pack, briquetting; 2) autoclaving 60-120 minute, then cool to room temperature at 105-130 DEG C; 3) fully automatic inoculating machine inoculation, inoculation temperature 5-15 degree, 2-5s/ piece; 4) adopt continuous sealer heat sealing; 5), at temperature 16-26 DEG C, humidity 60-85%, carries out cultural hypha under the condition of gas concentration lwevel 500-3000ppm.
The upright plastic sack (1) that described bag is band air-vent (2), the outer ventilated membrane (3) that covers of air-vent (2), between ventilated membrane (3) and air-vent (2), heat seal is connected.
After adding water, described step 1) medium ensures that its moisture content is 60-66%.
Described medium is wood chip, wheat bran or both mixtures.
The temperature of described sealing machine heat sealing is 150-260 DEG C, time 5-20s.
Beneficial effect of the present invention is:
1, can significantly reduce cultivation pollution rate: this process using gardening edible fungus bag, its ventilated membrane has permeable watertight, dustproof, waterproof, the premium properties such as fungi-proofing, utilize gardening edible mushroom bag to cultivate, mycelial growth is breathed by ventilated membrane, prevent that to greatest extent extraneous miscellaneous bacteria from invading, make to cultivate pollution rate and be reduced to 0.1% by current 5%.
2, solve the problem that traditional handicraft pack and inoculation link cannot realize mechanized operation, realize the mechanization production of whole technique: pack link realizes mechanized operation: this process using gardening edible fungus bag, its air-vent and sack are connected as a single entity, do not use Plastibell and tampon, adopt machine automatic bag sheathing, automatic bagging, then sack is rolled over (open-ended), can enter sterilization process, pack operation only needs 1 people/platform machine, and traditional handicraft pack operation needs 4 people/platform machine, wherein bagging 1 people/platform machine, the collar, turn over bag, fill in tampon and need 3 people/platform machine.Inoculation link realizes mechanized operation: this process using gardening edible fungus bag, its air-vent and sack are connected as a single entity, and do not use Plastibell and tampon, when inoculation, bag are opened, and send into machine, i.e. available machines used automatic vaccination, sealing.Inoculation operation only needs 1 people, and identical inoculation quantity, artificial infection needs 2 people, and pollution rate is high.
3, make productive manpower cost 50%, greatly improved production efficiency: consumer buys the cost of gardening bacterium piece oneself cultivation fruiting than directly buying mushroom cost savings 50%.
4, make factory save equipment and factory building input: after product is sold, fruiting, the link of gathering are carried out in consumer family, can make factory save at least 50% equipment and factory building input, and save management of producing mushroom and crop expenses use.
5, make consumer can enjoy kind of a mushroom enjoyment, can have again fresh, safe, relieved mushroom: this explained hereafter product just can fruiting after bag is cut off, and consumer can cultivate edible mushroom in own home as growing flower.Consumer adopt and eat, and consumer do not use the harmful substances such as agricultural chemicals in cultivating process, oneself tastes safer, more relieved.
Brief description of the drawings
Fig. 1 is the structural representation of bacterium bag.
Embodiment
The production technology of 1 one kinds of gardening edible fungi pieces of embodiment, its step is as follows: 1) wood chip and wheat bran are added water after stirring, adopt sack filling machine fully automatic bagging, pack, the briquetting of Japanese Tanaka Co., Ltd., ensure that the moisture content of medium is 60%.Bagging and pack.2) autoclaving 120 minutes at 105 DEG C, then cool to room temperature; 3) fully automatic inoculating machine inoculation, inoculation temperature 5-15 degree, 2-5s/ piece; 4) adopt continuous sealer heat sealing, the temperature of sealing machine heat sealing is 150 DEG C, time 20s.; 5), 16 DEG C of temperature, humidity 60%, carries out cultural hypha under the condition of gas concentration lwevel 500ppm.Wherein, described bacterium bag as shown in Figure 1, is the upright plastic sack 1 with air-vent 2, the outer covering ventilated membrane 3 of air-vent 2, and between ventilated membrane 3 and air-vent 2, heat seal is connected.
The production technology of 2 one kinds of gardening edible fungi pieces of embodiment, its step is as follows: 1) wood chip and wheat bran are added water and adopt sack filling machine fully automatic bagging, pack, the briquetting of Japanese Tanaka Co., Ltd. after stirring, ensure that the moisture content of medium is 66%.2) autoclaving 60 minutes at 130 DEG C, then cool to room temperature; 3) fully automatic inoculating machine inoculation, inoculation temperature 5-15 degree, 2-5s/ piece; 4) adopt continuous sealer heat sealing, the temperature of sealing machine heat sealing is 260 DEG C, time 5s; 5), 26 DEG C of temperature, humidity 85%, carries out cultural hypha under the condition of gas concentration lwevel 3000ppm.Wherein, described bacterium bag as shown in Figure 1, is the upright plastic sack 1 with air-vent 2, the outer covering ventilated membrane 3 of air-vent 2, and between ventilated membrane 3 and air-vent 2, heat seal is connected.
The production technology of 3 one kinds of gardening edible fungi pieces of embodiment, its step is as follows: 1) wood chip and wheat bran are added water and adopt sack filling machine fully automatic bagging, pack, the briquetting of Japanese Tanaka Co., Ltd. after stirring, ensure that the moisture content of medium is 65%.2) autoclaving 100 minutes at 115 DEG C, then cool to room temperature; 3) fully automatic inoculating machine inoculation, inoculation temperature 5-15 degree, 2-5s/ piece; 4) adopt continuous sealer heat sealing, the temperature of sealing machine heat sealing is 200 DEG C, time 10s.; 5), 20 DEG C of temperature, humidity 75%, carries out cultural hypha under the condition of gas concentration lwevel 1500ppm.Wherein, described bacterium bag as shown in Figure 1, is the upright plastic sack 1 with air-vent 2, the outer covering ventilated membrane 3 of air-vent 2, and between ventilated membrane 3 and air-vent 2, heat seal is connected.
The production technology of 4 one kinds of gardening edible fungi pieces of embodiment, its step is as follows: 1) wood chip and wheat bran are added water and adopt sack filling machine fully automatic bagging, pack, the briquetting of Japanese Tanaka Co., Ltd. after stirring, ensure that the moisture content of medium is 63%.2) autoclaving 80 minutes at 125 DEG C, then cool to room temperature; 3) fully automatic inoculating machine inoculation, inoculation temperature 5-15 degree, 2-5s/ piece; 4) adopt continuous sealer heat sealing, the temperature of sealing machine heat sealing is 200 DEG C, time 15s.; 5), 24 DEG C of temperature, humidity 80%, carries out cultural hypha under the condition of gas concentration lwevel 2600.Wherein, described bacterium bag as shown in Figure 1, is the upright plastic sack 1 with air-vent 2, the outer covering ventilated membrane 3 of air-vent 2, and between ventilated membrane 3 and air-vent 2, heat seal is connected.
The above; it is only preferably embodiment of the present invention; but protection scope of the present invention is not limited to this; any be familiar with those skilled in the art the present invention disclose technical scope in; be equal to replacement or changed according to technical scheme of the present invention and inventive concept thereof, within all should being encompassed in protection scope of the present invention.

Claims (5)

1. the production technology of gardening edible fungi piece, is characterized in that, step is as follows: 1) medium is added water and stir rear fully automatic bagging, pack, briquetting; 2) autoclaving 60-120 minute, then cool to room temperature at 105-130 DEG C; 3) fully automatic inoculating machine inoculation, inoculation temperature 5-15 degree, 2-5s/ piece; 4) adopt continuous sealer heat sealing; 5), at temperature 16-26 DEG C, humidity 60-85%, carries out cultural hypha under the condition of gas concentration lwevel 500-3000ppm.
2. the production technology of gardening edible fungi piece according to claim 1, it is characterized in that, the upright plastic sack (1) that described bag is band air-vent (2), the outer ventilated membrane (3) that covers of air-vent (2), between ventilated membrane (3) and air-vent (2), heat seal is connected.
3. the production technology of gardening edible fungi piece according to claim 1, is characterized in that, ensures that its moisture content is 60-66% after described step 1) medium adds water.
4. the production technology of gardening edible fungi piece according to claim 1 and 2, is characterized in that, described medium is wood chip, wheat bran or both mixtures.
5. the production technology of gardening edible fungi piece according to claim 1 and 2, is characterized in that, the temperature of described sealing machine heat sealing is 150-260 DEG C, time 5-20s.
CN201210469700.6A 2012-11-20 2012-11-20 Production technology of gardening edible mushroom blocks Pending CN103828593A (en)

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CN103828593A true CN103828593A (en) 2014-06-04

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104350940A (en) * 2014-10-17 2015-02-18 上海智城分析仪器制造有限公司 Preparing method for edible fungi cultivation pressing blocks
CN106332659A (en) * 2016-11-02 2017-01-18 湖南云景生物科技有限公司 Ornamental edible fungus production method and small shelf used in method
CN109122057A (en) * 2018-09-04 2019-01-04 江苏蕈源种业科技有限公司 The Spawn incubation bag production method and application of the fungi-proofing function of tool ventilation
CN112136603A (en) * 2020-10-19 2020-12-29 郑州市蔬菜研究所 Preparation method of living oyster mushroom culture material
CN114128561A (en) * 2021-11-30 2022-03-04 鲁东大学 Aseptic molding method of bacteria-containing composite material fermented by catkin

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08298862A (en) * 1995-05-09 1996-11-19 Konpetsukusu:Kk Mushroom cultivation bag for automation and cultivation of fungal bed
CN1520709A (en) * 2003-01-28 2004-08-18 上海丰科生物科技股份有限公司 Crab mushroom original breed production method
CN101536647A (en) * 2009-04-28 2009-09-23 福建省蘑菇菌种研究推广站 Preparation of side-pocket mushroom cultispecies by adopting plastic breather bags
CN201450906U (en) * 2009-06-08 2010-05-12 庆元县菇得力生物科技有限公司 Edible fungus ventilating cultivation bag
CN101743853A (en) * 2009-10-21 2010-06-23 王军 Integrated edible mushroom production device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08298862A (en) * 1995-05-09 1996-11-19 Konpetsukusu:Kk Mushroom cultivation bag for automation and cultivation of fungal bed
CN1520709A (en) * 2003-01-28 2004-08-18 上海丰科生物科技股份有限公司 Crab mushroom original breed production method
CN101536647A (en) * 2009-04-28 2009-09-23 福建省蘑菇菌种研究推广站 Preparation of side-pocket mushroom cultispecies by adopting plastic breather bags
CN201450906U (en) * 2009-06-08 2010-05-12 庆元县菇得力生物科技有限公司 Edible fungus ventilating cultivation bag
CN101743853A (en) * 2009-10-21 2010-06-23 王军 Integrated edible mushroom production device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104350940A (en) * 2014-10-17 2015-02-18 上海智城分析仪器制造有限公司 Preparing method for edible fungi cultivation pressing blocks
CN106332659A (en) * 2016-11-02 2017-01-18 湖南云景生物科技有限公司 Ornamental edible fungus production method and small shelf used in method
CN109122057A (en) * 2018-09-04 2019-01-04 江苏蕈源种业科技有限公司 The Spawn incubation bag production method and application of the fungi-proofing function of tool ventilation
CN112136603A (en) * 2020-10-19 2020-12-29 郑州市蔬菜研究所 Preparation method of living oyster mushroom culture material
CN114128561A (en) * 2021-11-30 2022-03-04 鲁东大学 Aseptic molding method of bacteria-containing composite material fermented by catkin

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Application publication date: 20140604