CN103820916A - 15*12-mesh polyester plastic-coated pet net production technology - Google Patents
15*12-mesh polyester plastic-coated pet net production technology Download PDFInfo
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- CN103820916A CN103820916A CN201410097249.9A CN201410097249A CN103820916A CN 103820916 A CN103820916 A CN 103820916A CN 201410097249 A CN201410097249 A CN 201410097249A CN 103820916 A CN103820916 A CN 103820916A
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Abstract
The invention provides a 15*12-mesh polyester plastic-coated pet net production technology. The technology includes the following steps of polyester filament yarn preparing, monofilament plastic coating, warping, weaving, setting and cloth inspecting. According to the technology, Z100 twisted polyester filament yarn plastic coating, high temperature plasticizing, weaving and high temperature setting are adopted. The production efficiency of the production technology is much higher than that of extrusion molding production, the economic benefits are much higher than that of the extrusion molding production, and a manufactured 15*12-mesh polyester plastic-coated pet net with the gram weight per square meter of fabric no smaller than 400 g/m<2> has the advantages of being high in strength, resistant to abrasion and folding, stiff and smooth in hand feel, flameproof, fireproof, resistant to ultraviolet, free of injuries to animals and the like.
Description
Technical field
The invention belongs to terylene plastic-coated pet net and weave field, (square meter grammes per square metre is not less than 400g/m especially to relate to a kind of pet net
2) 15 × 12 order terylene plastic-coated pet net production technologies.
Background technology
The production technology that the terylene pet net of producing at present generally adopts is: 1000D～1500D polyester filament extrusion molding, high temperature plastify, weave, high-temperature shaping.This production technology exists that production efficiency is low, deficiency in economic performance, if twist polyester filament plastic spraying and adopt, its production efficiency is produced higher than extrusion molding far away, economic benefit is produced far above extrusion molding, and 15 × 12 order terylene plastic-coated pet nets that prepare, have that intensity is high, wear-resisting, folding, feel are well-pressed, fire-retardant fireproof, antiultraviolet, to features such as animal can not damage.But still belong to blank in industry before producing 15 × 12 order terylene plastic-coated pet meshes with plastic spraying.
Summary of the invention
The problem to be solved in the present invention is the main process control parameter by optimizing filament plastic coated production technology, obtains a kind of square meter grammes per square metre and is not less than 400g/m
215 × 12 order terylene plastic-coated pet nets, the pet netting gear being prepared by the present invention has that intensity is high, wear-resisting, folding, feel are well-pressed, fire-retardant fireproof, antiultraviolet, to features such as animal can not damage.
For solving the problems of the technologies described above, the technical scheme that the invention adopts is: a kind of 15 × 12 order terylene plastic-coated pet net production technologies, comprise the steps: to twist polyester filament → filament plastic coated → warping → weave cotton cloth → sizing → perching.Production efficiency of the present invention is produced higher than extrusion molding far away, and economic benefit is produced far above extrusion molding.And meet and produce required terylene plastic-coated yarn by the up-coiler number of obtaining number and wire diameter, enter next production process.
In filament plastic coated step, controlling creel tension force is 35N, polyester filament when plastic-coated successively through aperture on being located at applicator be 0.55mm, the aperture painting mould that is 0.65mm laggard enter after temperature is the oven for drying of 220 ℃, send into up-coiler; The tension force of controlling up-coiler is 150N, and the roller on up-coiler is converted to 20 hertz, and the polyester filament after plastic-coated enters warping step.In this process, only need an applicator, and only need to select aperture be that 0.55mm and aperture are that 0.65mm is coated with mould, only need be successively coated with mould through twice and just can reach and produce required yarn wire size number and wire diameter requirement, effectively reduce frictional resistance.After warp-knit cloth step, polyester filament plastic-coated yarn is transformed into terylene plastic-coated fabric, and this fabric exists the feature of yielding and non-refractory, therefore must adopt suitable setting temperature.
Preferably, in described fixating shape step, the terylene plastic-coated fabric after warp-knit cloth step is first baking oven of 145 ℃, second baking oven of 155 ℃, the 3rd baking oven of 155 ℃ through excess temperature successively, after the 4th baking oven of 145 ℃, enters perching step.
Preferably, raw material polyester filament has following performance: 1440dtex/192F, and extension at break is 15.5%～11.5%, fracture strength >=8cN/dtex; In twisting polyester filament step, the twist of polyester filament is controlled at Z92～108.The present invention, by selecting the twisting polyester filament of above-mentioned performance, has solved because polyester filament matter is soft, non-twist, and coating easily deeply floods, when sizing due to material trickling make yarns with disperse, cause yarn round flat inequality, directly cause cloth surface large area spot, the problem such as definition is inadequate.
Preferably, in fixating shape step, dacron with the speed of 12 ms/min successively through the first baking oven, the second baking oven, the 3rd baking oven and the 4th baking oven.
Advantage and good effect that the invention has are: the present invention is by the design of each competition in filament plastic coated step, effectively solve the direct polyester filament plastic-coated of using, exist plastic-coated yarn coiling tension little, the problem easily breaking end when filament plastic coated, production efficiency of the present invention is produced higher than extrusion molding far away, economic benefit is produced far above extrusion molding, in table 1.The fabric square meter grammes per square metre preparing is not less than 400g/m
215 × 12 order terylene plastic-coated pet nets, have that intensity is high, wear-resisting, folding, feel are well-pressed, fire-retardant fireproof, antiultraviolet, to features such as animal can not damage.
Table 1
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, but do not limit protection scope of the present invention.
A kind of 15 × 12 order terylene plastic-coated pet net production technologies, comprise the steps:
(1) twisting polyester filament
Raw material have following performance: 1440dtex/192F, and extension at break is 15.5%～11.5%, fracture strength >=8cN/dtex; Polyester filament is directly twisted in step, and the twist of polyester filament is controlled at Z100.
(2) filament plastic coated
In filament plastic coated step, controlling creel tension force is 35N, polyester filament when plastic-coated successively through aperture on being located at applicator be 0.55mm, the aperture painting mould that is 0.65mm laggard enter after temperature is the oven for drying of 220 ℃, send into up-coiler; The tension force of controlling up-coiler is 150N, and the roller on up-coiler is converted to 20 hertz, and the polyester filament after plastic-coated enters warping step;
(2) warping
(3) weave cotton cloth
(4) sizing
Terylene plastic-coated fabric after warp-knit cloth step successively through first baking oven of 145 ℃, second baking oven of 155 ℃, the 3rd baking oven of 155 ℃, after the 4th baking oven of 145 ℃, enters perching step with the speed of 12 ms/min.
(5) perching, obtains square meter grammes per square metre and is not less than 400g/ ㎡ terylene plastic-coated pet net.
500Kg is twisted to polyester filament and process by above-mentioned production technology, produce terylene plastic-coated yarn 1297Kg, monofilament resultant yarn rate 94.1%.Through whole, to knit production technology adjustment, weave 14.5 × 11.5 order terylene pet nets, share yarn 1050Kg, the outlet rate 84.88% of weaving cotton cloth, qualification rate 93%, weaves cotton cloth into cloth rate 80.02%.Float: fast groove Ji Mi road 13%, staplings 12%.
1500Kg is twisted to polyester filament and process by above-mentioned production technology, produce terylene plastic-coated yarn 3933Kg, monofilament resultant yarn rate 95.0%.Through whole, to knit production technology adjustment, weave 14.5 × 11.5 order terylene pet nets, share yarn 3760Kg, the outlet rate 86.68% of weaving cotton cloth, qualification rate 93.5%, weaves cotton cloth into cloth rate 82.02%.Float: staplings 25%, fast groove Ji Mi road 11%.
Above preferred embodiment of the present invention is had been described in detail, but described content is only preferred embodiment of the present invention, can not be considered to for limiting practical range of the present invention.All equalization variation and improvement etc. of doing according to the present patent application scope, within all should still belonging to patent covering scope of the present invention.
Above the embodiment of the invention is had been described in detail, but described content is only for the preferred embodiment of the invention, can not be considered to for limiting practical range of the present invention.All equalization variation and improvement etc. of doing according to the invention scope, within all should still belonging to this patent covering scope.
Claims (4)
1. 15 × 12 order terylene plastic-coated pet net production technologies, is characterized in that: comprise the steps: to twist polyester filament → filament plastic coated → warping → weave cotton cloth → sizing → perching;
In filament plastic coated step, controlling creel tension force is 35N, polyester filament when plastic-coated successively through aperture on being located at applicator be 0.55mm, the aperture painting mould that is 0.65mm laggard enter after temperature is the oven for drying of 220 ℃, send into up-coiler; The tension force of controlling up-coiler is 150N, and the roller on up-coiler is converted to 20 hertz, and the polyester filament after plastic-coated enters warping step.
2. 15 × 12 order terylene plastic-coated pet net production technologies according to claim 1, it is characterized in that: in described fixating shape step, terylene plastic-coated fabric after warp-knit cloth step is first baking oven of 145 ℃, second baking oven of 155 ℃, the 3rd baking oven of 155 ℃ through excess temperature successively, after the 4th baking oven of 145 ℃, enter perching step.
3. 15 × 12 order terylene plastic-coated pet net production technologies according to claim 1 and 2, is characterized in that: raw material polyester filament has following performance: 1440dtex/192F, and extension at break is 15.5%～11.5%, fracture strength >=8cN/dtex; In twisting polyester filament step, the twist of polyester filament is controlled at Z92～108, and preferred, the twist is Z100.
4. according to 15 × 12 order terylene plastic-coated pet net production technologies described in claim 1～3 any one claim, it is characterized in that: in fixating shape step, dacron with the speed of 12 ms/min successively through the first baking oven, the second baking oven, the 3rd baking oven and the 4th baking oven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410097249.9A CN103820916B (en) | 2014-03-17 | 2014-03-17 | A kind of 15 × 12 order terylene plastic-coated pet net production technologies |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410097249.9A CN103820916B (en) | 2014-03-17 | 2014-03-17 | A kind of 15 × 12 order terylene plastic-coated pet net production technologies |
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| CN103820916A true CN103820916A (en) | 2014-05-28 |
| CN103820916B CN103820916B (en) | 2016-02-10 |
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| CN201410097249.9A Expired - Fee Related CN103820916B (en) | 2014-03-17 | 2014-03-17 | A kind of 15 × 12 order terylene plastic-coated pet net production technologies |
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Citations (7)
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| FR2713317B1 (en) * | 1993-12-02 | 1996-02-23 | Grimaud Freres | Air diffusion installation for livestock buildings, in particular. |
| CN2574955Y (en) * | 2002-10-10 | 2003-09-24 | 安兰祚 | Double-way safety angle cock |
| CN200987316Y (en) * | 2006-12-27 | 2007-12-12 | 卢孔知 | Flexible pet soft enclosure |
| US7322315B2 (en) * | 2003-10-30 | 2008-01-29 | Maze Innovations, Inc. | Pet house |
| CN201265072Y (en) * | 2008-08-07 | 2009-07-01 | 河北路篷塑胶有限公司 | High-strength low-shrinkage polyester filament yarn base cloth for plastic-coated tarpaulin |
| CN102776737A (en) * | 2012-08-02 | 2012-11-14 | 天津横通工贸发展有限公司 | Production technology of 20*20-mesh polyester plastic-coated window gauzes |
| CN103485049A (en) * | 2013-10-11 | 2014-01-01 | 天津工业大学 | Hybrid jute-woven fabric and weaving method thereof |
-
2014
- 2014-03-17 CN CN201410097249.9A patent/CN103820916B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2713317B1 (en) * | 1993-12-02 | 1996-02-23 | Grimaud Freres | Air diffusion installation for livestock buildings, in particular. |
| CN2574955Y (en) * | 2002-10-10 | 2003-09-24 | 安兰祚 | Double-way safety angle cock |
| US7322315B2 (en) * | 2003-10-30 | 2008-01-29 | Maze Innovations, Inc. | Pet house |
| CN200987316Y (en) * | 2006-12-27 | 2007-12-12 | 卢孔知 | Flexible pet soft enclosure |
| CN201265072Y (en) * | 2008-08-07 | 2009-07-01 | 河北路篷塑胶有限公司 | High-strength low-shrinkage polyester filament yarn base cloth for plastic-coated tarpaulin |
| CN102776737A (en) * | 2012-08-02 | 2012-11-14 | 天津横通工贸发展有限公司 | Production technology of 20*20-mesh polyester plastic-coated window gauzes |
| CN103485049A (en) * | 2013-10-11 | 2014-01-01 | 天津工业大学 | Hybrid jute-woven fabric and weaving method thereof |
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| CN103820916B (en) | 2016-02-10 |
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