CN103820916B - A kind of 15 × 12 order terylene plastic-coated pet net production technologies - Google Patents
A kind of 15 × 12 order terylene plastic-coated pet net production technologies Download PDFInfo
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- CN103820916B CN103820916B CN201410097249.9A CN201410097249A CN103820916B CN 103820916 B CN103820916 B CN 103820916B CN 201410097249 A CN201410097249 A CN 201410097249A CN 103820916 B CN103820916 B CN 103820916B
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Abstract
The invention provides a kind of 15 × 12 order terylene plastic-coated pet net production technologies, comprise the steps: polyester filament → filament plastic coated → warping → → sizing → perching of weaving cotton cloth.The present invention adopts: the twisting polyester filament plastic-coated of Z100, high temperature plastify, weave, high-temperature shaping.Production efficiency of the present invention is produced higher than extrusion molding far away, and economic benefit is produced far above extrusion molding, and the fabric square meter grammes per square metre prepared is not less than 400g/m
215 × 12 order terylene plastic-coated pet nets, have that intensity is high, wear-resisting, folding, feel be well-pressed, fire-retardant fireproof, antiultraviolet, to features such as animal can not damage.
Description
Technical field
The invention belongs to terylene plastic-coated pet net and weave field, (square meter grammes per square metre is not less than 400g/m especially to relate to a kind of pet net
2) 15 × 12 order terylene plastic-coated pet net production technologies.
Background technology
The production technology that the terylene pet net of current production generally adopts is: 1000D ~ 1500D polyester filament extrusion molding, high temperature plastify, weave, high-temperature shaping.This production technology exists that production efficiency is low, deficiency in economic performance, if and polyester filament plastic spraying is twisted in employing, its production efficiency is produced higher than extrusion molding far away, economic benefit is produced far above extrusion molding, and 15 × 12 order terylene plastic-coated pet nets prepared, have that intensity is high, wear-resisting, folding, feel are well-pressed, fire-retardant fireproof, antiultraviolet, to features such as animal can not damage.But still belong to blank in industry before producing 15 × 12 order terylene plastic-coated pet meshes with plastic spraying.
Summary of the invention
The problem to be solved in the present invention is the main process controling parameters by optimizing filament plastic coated production technology, obtains a kind of square meter grammes per square metre and is not less than 400g/m
215 × 12 order terylene plastic-coated pet nets, the pet netting gear prepared by the present invention has that intensity is high, wear-resisting, folding, feel are well-pressed, fire-retardant fireproof, antiultraviolet, to features such as animal can not damage.
For solving the problems of the technologies described above, the technical scheme that the invention adopts is: a kind of 15 × 12 order terylene plastic-coated pet net production technologies, comprises the steps: to twist polyester filament → filament plastic coated → warping → → sizing → perching of weaving cotton cloth.Production efficiency of the present invention is produced higher than extrusion molding far away, and economic benefit is produced far above extrusion molding.And meet the terylene plastic-coated yarn needed for production by the up-coiler number of obtaining number and wire diameter, enter next production process.
In filament plastic coated step, controlling creel tension force is 35N, polyester filament during plastic-coated successively through being located at aperture in applicator is 0.55mm, aperture is 0.65mm painting mould laggard enter after temperature is the oven for drying of 220 DEG C, send into up-coiler; The tension force controlling up-coiler is 150N, and the roller on up-coiler is converted to 20 hertz, and the polyester filament after plastic-coated enters warping step.Only need an applicator in this process, and aperture only need be selected to be 0.55mm and aperture is that 0.65mm is coated with mould, namely only need be coated with mould through twice successively and just can reaches yarn number needed for production and wire diameter requirement, effectively reduce frictional resistance.After warp-knit cloth step, polyester filament plastic-coated yarn is transformed into terylene plastic-coated fabric, and this fabric also exists the yielding and feature of non-refractory, therefore must adopt suitable setting temperature.
Preferably, in described fixating shape step, the terylene plastic-coated fabric after warp-knit cloth step is first baking oven of 145 DEG C, second baking oven of 155 DEG C, the 3rd baking oven of 155 DEG C through excess temperature successively, after the 4th baking oven of 145 DEG C, enters perching step.
Preferably, raw material polyester filament has following performance: 1440dtex/192F, extension at break 15.5% ~ 11.5%, fracture strength >=8cN/dtex; In twisting polyester filament step, the twist of polyester filament controls in Z92 ~ 108.The present invention is by selecting the twisting polyester filament of above-mentioned performance, and solve because polyester filament matter is soft, non-twist, coating easily deeply floods, because the trickling of material makes yarns with disperse during sizing, cause yarn round flat uneven, directly cause cloth surface large area spot, the problems such as definition is inadequate.
Preferably, in fixating shape step, dacron with the speed of 12 ms/min successively through the first baking oven, the second baking oven, the 3rd baking oven and the 4th baking oven.
The advantage that the invention has and good effect are: the present invention is by the design of competition each in filament plastic coated step, effectively solve and directly use polyester filament plastic-coated, there is plastic-coated yarn winding tension little, the problem easily breaked end during filament plastic coated, production efficiency of the present invention is produced higher than extrusion molding far away, economic benefit is produced far above extrusion molding, in table 1.The fabric square meter grammes per square metre prepared is not less than 400g/m
215 × 12 order terylene plastic-coated pet nets, have that intensity is high, wear-resisting, folding, feel be well-pressed, fire-retardant fireproof, antiultraviolet, to features such as animal can not damage.
Table 1
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, but do not limit protection scope of the present invention.
A kind of 15 × 12 order terylene plastic-coated pet net production technologies, comprise the steps:
(1) polyester filament is twisted
Raw material have following performance: 1440dtex/192F, extension at break 15.5% ~ 11.5%, fracture strength >=8cN/dtex; In the direct twining steps of polyester filament, the twist of polyester filament controls at Z100.
(2) filament plastic coated
In filament plastic coated step, controlling creel tension force is 35N, polyester filament during plastic-coated successively through being located at aperture in applicator is 0.55mm, aperture is 0.65mm painting mould laggard enter after temperature is the oven for drying of 220 DEG C, send into up-coiler; The tension force controlling up-coiler is 150N, and the roller on up-coiler is converted to 20 hertz, and the polyester filament after plastic-coated enters warping step;
(2) warping
(3) weave cotton cloth
(4) shape
Terylene plastic-coated fabric after warp-knit cloth step successively through first baking oven of 145 DEG C, second baking oven of 155 DEG C, the 3rd baking oven of 155 DEG C, after the 4th baking oven of 145 DEG C, enters perching step with the speed of 12 ms/min.
(5) perching, obtains square meter grammes per square metre and is not less than 400g/ ㎡ terylene plastic-coated pet net.
500Kg is twisted polyester filament to process by above-mentioned production technology, produce terylene plastic-coated yarn 1297Kg, monofilament resultant yarn rate 94.1%.Through adjustment that is whole, that knit production technology, weave 14.5 × 11.5 order terylene pet nets, share yarn 1050Kg, outlet rate 84.88% of weaving cotton cloth, qualification rate 93%, weaves cotton cloth into cloth rate 80.02%.Float: fast groove and close road 13%, staplings 12%.
1500Kg is twisted polyester filament to process by above-mentioned production technology, produce terylene plastic-coated yarn 3933Kg, monofilament resultant yarn rate 95.0%.Through adjustment that is whole, that knit production technology, weave 14.5 × 11.5 order terylene pet nets, share yarn 3760Kg, outlet rate 86.68% of weaving cotton cloth, qualification rate 93.5%, weaves cotton cloth into cloth rate 82.02%.Float: staplings 25%, fast groove and close road 11%.
Above preferred embodiment of the present invention has been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Above the embodiment of the invention has been described in detail, but described content being only the preferred embodiment of the invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the invention scope change and improve, and all should still belong within this patent covering scope.
Claims (1)
1. 15 × 12 order terylene plastic-coated pet net production technologies, is characterized in that: comprise the steps: to twist polyester filament → filament plastic coated → warping → → sizing → perching of weaving cotton cloth;
In filament plastic coated step, controlling creel tension force is 35N, polyester filament during plastic-coated successively through being located at aperture in applicator is 0.55mm, aperture is 0.65mm painting mould laggard enter after temperature is the oven for drying of 220 DEG C, send into up-coiler; The tension force controlling up-coiler is 150N, and the roller on up-coiler is converted to 20 hertz, and the polyester filament after plastic-coated enters warping step;
In described fixating shape step, the terylene plastic-coated fabric after warp-knit cloth step is first baking oven of 145 DEG C, second baking oven of 155 DEG C, the 3rd baking oven of 155 DEG C through excess temperature successively, after the 4th baking oven of 145 DEG C, enters perching step;
Raw material polyester filament has following performance: 1440dtex/192F, extension at break 15.5% ~ 11.5%, fracture strength >=8cN/dtex; In twisting polyester filament step, the twist of polyester filament controls at Z100;
In fixating shape step, dacron with the speed of 12 ms/min successively through the first baking oven, the second baking oven, the 3rd baking oven and the 4th baking oven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410097249.9A CN103820916B (en) | 2014-03-17 | 2014-03-17 | A kind of 15 × 12 order terylene plastic-coated pet net production technologies |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410097249.9A CN103820916B (en) | 2014-03-17 | 2014-03-17 | A kind of 15 × 12 order terylene plastic-coated pet net production technologies |
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| CN103820916A CN103820916A (en) | 2014-05-28 |
| CN103820916B true CN103820916B (en) | 2016-02-10 |
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| CN201410097249.9A Expired - Fee Related CN103820916B (en) | 2014-03-17 | 2014-03-17 | A kind of 15 × 12 order terylene plastic-coated pet net production technologies |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2713317B1 (en) * | 1993-12-02 | 1996-02-23 | Grimaud Freres | Air diffusion installation for livestock buildings, in particular. |
| CN2574955Y (en) * | 2002-10-10 | 2003-09-24 | 安兰祚 | Double-way safety angle cock |
| CN200987316Y (en) * | 2006-12-27 | 2007-12-12 | 卢孔知 | Flexible pet soft enclosure |
| US7322315B2 (en) * | 2003-10-30 | 2008-01-29 | Maze Innovations, Inc. | Pet house |
| CN201265072Y (en) * | 2008-08-07 | 2009-07-01 | 河北路篷塑胶有限公司 | High-strength low-shrinkage polyester filament yarn base cloth for plastic-coated tarpaulin |
| CN102776737A (en) * | 2012-08-02 | 2012-11-14 | 天津横通工贸发展有限公司 | Production technology of 20*20-mesh polyester plastic-coated window gauzes |
| CN103485049A (en) * | 2013-10-11 | 2014-01-01 | 天津工业大学 | Hybrid jute-woven fabric and weaving method thereof |
-
2014
- 2014-03-17 CN CN201410097249.9A patent/CN103820916B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2713317B1 (en) * | 1993-12-02 | 1996-02-23 | Grimaud Freres | Air diffusion installation for livestock buildings, in particular. |
| CN2574955Y (en) * | 2002-10-10 | 2003-09-24 | 安兰祚 | Double-way safety angle cock |
| US7322315B2 (en) * | 2003-10-30 | 2008-01-29 | Maze Innovations, Inc. | Pet house |
| CN200987316Y (en) * | 2006-12-27 | 2007-12-12 | 卢孔知 | Flexible pet soft enclosure |
| CN201265072Y (en) * | 2008-08-07 | 2009-07-01 | 河北路篷塑胶有限公司 | High-strength low-shrinkage polyester filament yarn base cloth for plastic-coated tarpaulin |
| CN102776737A (en) * | 2012-08-02 | 2012-11-14 | 天津横通工贸发展有限公司 | Production technology of 20*20-mesh polyester plastic-coated window gauzes |
| CN103485049A (en) * | 2013-10-11 | 2014-01-01 | 天津工业大学 | Hybrid jute-woven fabric and weaving method thereof |
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| CN103820916A (en) | 2014-05-28 |
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