CN103820779A - Automatic blackening device for small parts and using method of device - Google Patents

Automatic blackening device for small parts and using method of device Download PDF

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Publication number
CN103820779A
CN103820779A CN201410097291.0A CN201410097291A CN103820779A CN 103820779 A CN103820779 A CN 103820779A CN 201410097291 A CN201410097291 A CN 201410097291A CN 103820779 A CN103820779 A CN 103820779A
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China
Prior art keywords
swing arm
cylinder
reactive tank
chain kit
drum
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CN201410097291.0A
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Chinese (zh)
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CN103820779B (en
Inventor
徐振宇
康耀鸿
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Jinhua Polytechnic
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Jinhua Polytechnic
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Publication of CN103820779B publication Critical patent/CN103820779B/en
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Abstract

The invention discloses an automatic blackening device for small parts and a using method of the device. The device comprises a control terminal, a support, a liquid storage tank cover, a liquid storage tank, a swing arm driving motor, a pipeline, a two-way pump, a two-way electric control valve, a reaction tank, a reaction tank cover, a drum driving motor, a drum cover, a drum, a left swing arm, a drum chain drive assembly, a swing arm chain drive assembly, a heating device and a right swing arm. By adopting the device disclosed by the invention, the small parts can roll over and react at the same time, so that the surfaces of the small parts are blackened uniformly, and a phenomenon that contact surfaces between the small parts are not blackened thoroughly is eliminated; moreover, the blackening temperature is automatically controlled, so that the blackening quality is greatly improved. The drum is turned over to the outer part of the reaction tank in a swing arm manner during loading and unloading, so that the device is very convenient in operation. Blackening liquid does not flow out, can be recycled and can be prepared again when the concentration is reduced, so the device is environment-friendly and economical and is suitable for blackening treatment of the surfaces of small metal parts.

Description

A kind of finding automatically turn black device and using method thereof
Technical field
The present invention relates to automatically turn black device, relate in particular to a kind of metal finding surface processing device of blackout automatically.
Background technology
Blackening process belongs to the one of surface oxidation treatment method, metal parts is placed in the solution of dense alkali and oxygenant, heat at a certain temperature, be oxidized, make metallic surface generate one deck even compact and be called blackout with the technological process of the oxide film of base metal mortise.
The common blackout equipment of existing metal finding, part transfixion in blackout process, or stir with manpower, binding face blackout between finding is not thorough, cause the oxide film on finding surface fine and close or loose, blackout quality is inhomogeneous, can not well prevent the phenomenon that metal is corroded.Existing equipment also exists that level of automation is low, waste liquor contamination is serious, operating process is dangerous, technique is random large and can not guarantee the shortcomings such as every a collection of part blackout quality consistency.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of finding automatically turn black device and using method thereof are provided.
The present invention is achieved through the following technical solutions:
A kind of finding device that automatically turns black comprises control terminal, support, stationary tank lid, stationary tank, swing arm driving motor, pipeline, two-way pump, two-way electric control valve, reactive tank, reactive tank lid, drum drive motor, drum cover, cylinder, left swing arm, cylinder chain kit, swing arm chain kit, heating unit, right swing arm, control terminal is connected with stationary tank by support, stationary tank lid is fixed on the upper end of stationary tank, one end of pipeline is connected with reactive tank, the other end is connected with stationary tank, two-way pump and two-way electric control valve are arranged on pipeline successively, reactive tank lid is fixed on the upper end of reactive tank, one end of drum drive motor is arranged on the left side of reactive tank, the other end of drum drive motor is connected with left swing arm, left swing arm is connected with one end of cylinder by cylinder chain kit, the other end of cylinder is connected with right swing arm, right swing arm is connected with swing arm driving motor by swing arm chain kit, swing arm driving motor is arranged on the right side of reactive tank, heating unit is arranged on the lower end of reactive tank, drum cover is fixed on cylinder.
Above-described a kind of finding turns black device automatically in the time not working, and stationary tank is stored blackout liquid, and stationary tank lid and reactive tank lid are closed.
Automatically the turn black using method of device of described a kind of finding comprises the following steps:
1) open stationary tank lid and reactive tank lid, by operation control terminal, swing arm driving motor is started working, the motion of swing arm driving driven by motor swing arm chain kit, swing arm chain kit drives left swing arm and right swing arm motion, thereby cylinder is delivered to discharging position;
2) open drum cover, the part cleaning is put into cylinder, and build;
3) by operation control terminal, swing arm driving motor is started working, the motion of swing arm driving driven by motor swing arm chain kit, swing arm chain kit drives left swing arm and right swing arm motion, thereby cylinder is delivered to working position;
4) open two-way electric control valve, two-way pump is transported to reactive tank from stationary tank by pipeline by blackout liquid, closes two-way electric control valve, builds stationary tank lid and reactive tank lid;
5) start heating unit and drum drive motor simultaneously, drive cylinder constantly to roll by cylinder chain kit, finding in cylinder is rolled while react;
6) after having reacted, open two-way electric control valve, two-way pump is transmitted back to stationary tank by blackout liquid from reactive tank, closes two-way electric control valve;
7) again by operation control terminal, swing arm driving motor is started working, the motion of swing arm driving driven by motor swing arm chain kit, swing arm chain kit drives left swing arm and right swing arm motion, thereby cylinder is delivered to discharging position, open drum cover, unloaded the finding of blackout.
The invention has the beneficial effects as follows: use the present invention, finding can roll while react, and makes surface blackening even, does not have the halfway phenomenon of binding face blackout reaction between stationary state finding, and blackout temperature realizes automatically to be controlled, and has greatly improved blackout quality.Blackout liquid does not outflow, and can recycle, and concentration subtracts when light and can modulate again, not only environmental protection but also economy.This device is in charging with when discharging, and employing swing arm to reactive tank outside, makes that operation is very easy by drum turning.This blackout device is reasonable in design, simple in structure, and blackening process operation is simple, and production efficiency is high, is applicable to blackening process in batches, and evenly, product quality consistence is strong for blackout, and production cost is low, simultaneously can corresponding minimizing operator.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is that cylinder of the present invention is at discharging position open mode schematic diagram;
Fig. 3 is that cylinder of the present invention is at discharging position closure state sectional view;
Fig. 4 is that cylinder of the present invention is at working position closure state sectional view;
In figure, control terminal 1, support 2, stationary tank lid 3, stationary tank 4, swing arm driving motor 5, pipeline 6, two-way pump 7, two-way electric control valve 8, reactive tank 9, reactive tank lid 10, drum drive motor 11, drum cover 12, cylinder 13, left swing arm 14, cylinder chain kit 15, swing arm chain kit 16, heating unit 17, right swing arm 18.
Embodiment
As shown in Figure 1,2,3, 4, a kind of finding device that automatically turns black comprises control terminal 1, support 2, stationary tank lid 3, stationary tank 4, swing arm driving motor 5, pipeline 6, two-way pump 7, two-way electric control valve 8, reactive tank 9, reactive tank lid 10, drum drive motor 11, drum cover 12, cylinder 13, left swing arm 14, cylinder chain kit 15, swing arm chain kit 16, heating unit 17, right swing arm 18, control terminal 1 is connected with stationary tank 4 by support 2, stationary tank lid 3 is fixed on the upper end of stationary tank 4, one end of pipeline 6 is connected with reactive tank 9, the other end is connected with stationary tank 4, two-way pump 7 and two-way electric control valve 8 are arranged on pipeline 6 successively, reactive tank lid 10 is fixed on the upper end of reactive tank 9, one end of drum drive motor 11 is arranged on the left side of reactive tank 9, the other end of drum drive motor 11 is connected with left swing arm 14, left swing arm 14 is connected with one end of cylinder 13 by cylinder chain kit 16, the other end of cylinder 13 is connected with right swing arm 18, right swing arm 18 is connected with swing arm driving motor 5 by swing arm chain kit 16, swing arm driving motor 5 is arranged on the right side of reactive tank 9, heating unit 17 is arranged on the lower end of reactive tank 9, drum cover 12 is fixed on cylinder 13.
Described a kind of finding turns black device automatically in the time not working, and stationary tank 4 is stored blackout liquid, and stationary tank lid 3 and reactive tank lid 9 are closed.
Automatically the turn black using method of device of a kind of finding comprises the following steps:
1) open stationary tank lid 3 and reactive tank lid 9, by operation control terminal 1, swing arm driving motor 5 is started working, swing arm driving motor 5 drives swing arm chain kit 16 to move, swing arm chain kit 16 drives left swing arm 14 and right swing arm 15 to move, thereby cylinder 13 is delivered to discharging position, as shown in Figure 2,3;
2) open drum cover 12, the part cleaning is put into cylinder 13, and build;
3) by operation control terminal 1, swing arm driving motor 5 is started working, swing arm driving motor 5 drives swing arm chain kit 16 to move, swing arm chain kit 16 drives left swing arm 14 and right swing arm 15 to move, thereby cylinder 13 is delivered to working position, as shown in Figure 4;
4) open two-way electric control valve 8, two-way pump 7 is transported to reactive tank 9 from stationary tank 4 by pipeline 6 by blackout liquid, closes two-way electric control valve 8, builds stationary tank lid 3 and reactive tank lid 9;
5) start heating unit 17 and drum drive motor 11 simultaneously, drive cylinder 13 constantly to roll by cylinder chain kit 15, part in cylinder 13 is rolled while react;
6) after having reacted, open two-way electric control valve 8, two-way pump 7 is transmitted back to stationary tank 3 by blackout liquid from reactive tank 9, closes two-way electric control valve 8;
7) again by operation control terminal 1, swing arm driving motor 5 is started working, swing arm driving motor 5 drives swing arm chain kit 16 to move, swing arm chain kit 16 drives left swing arm 14 and right swing arm 15 to move, thereby cylinder 13 is delivered to discharging position, open drum cover 12, unloaded the finding of blackout.

Claims (3)

1. the finding device that automatically turns black, is characterized in that comprising control terminal, support, stationary tank lid, stationary tank, swing arm driving motor, pipeline, two-way pump, two-way electric control valve, reactive tank, reactive tank lid, drum drive motor, drum cover, cylinder, left swing arm, cylinder chain kit, swing arm chain kit, heating unit, right swing arm, control terminal is connected with stationary tank by support, stationary tank lid is fixed on the upper end of stationary tank, one end of pipeline is connected with reactive tank, the other end is connected with stationary tank, two-way pump and two-way electric control valve are arranged on pipeline successively, reactive tank lid is fixed on the upper end of reactive tank, one end of drum drive motor is arranged on the left side of reactive tank, the other end of drum drive motor is connected with left swing arm, left swing arm is connected with one end of cylinder by cylinder chain kit, the other end of cylinder is connected with right swing arm, right swing arm is connected with swing arm driving motor by swing arm chain kit, swing arm driving motor is arranged on the right side of reactive tank, heating unit is arranged on the lower end of reactive tank, drum cover is fixed on cylinder.
2. a kind of finding as claimed in claim 1 turns black device automatically in the time not working, and stationary tank is stored blackout liquid, and stationary tank lid and reactive tank lid are closed.
3. the using method of device of automatically turning black of a kind of finding as described in claim 1,2, is characterized in that comprising the following steps:
1) open stationary tank lid and reactive tank lid, by operation control terminal, swing arm driving motor is started working, the motion of swing arm driving driven by motor swing arm chain kit, swing arm chain kit drives left swing arm and right swing arm motion, thereby cylinder is delivered to discharging position;
2) open drum cover, the part cleaning is put into cylinder, and build;
3) by operation control terminal, swing arm driving motor is started working, the motion of swing arm driving driven by motor swing arm chain kit, swing arm chain kit drives left swing arm and right swing arm motion, thereby cylinder is delivered to working position;
4) open two-way electric control valve, two-way pump is transported to reactive tank from stationary tank by pipeline by blackout liquid, closes two-way electric control valve, builds stationary tank lid and reactive tank lid;
5) start heating unit and drum drive motor simultaneously, drive cylinder constantly to roll by cylinder chain kit, finding in cylinder is rolled while react;
6) after having reacted, open two-way electric control valve, two-way pump is transmitted back to stationary tank by blackout liquid from reactive tank, closes two-way electric control valve;
7) again by operation control terminal, swing arm driving motor is started working, the motion of swing arm driving driven by motor swing arm chain kit, swing arm chain kit drives left swing arm and right swing arm motion, thereby cylinder is delivered to discharging position, open drum cover, unloaded the finding of blackout.
CN201410097291.0A 2014-03-11 2014-03-11 Automatically the turn black using method of device of a kind of finding Expired - Fee Related CN103820779B (en)

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CN103820779B CN103820779B (en) 2016-05-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107326356A (en) * 2017-06-02 2017-11-07 驰马拉链(安徽)有限公司 A kind of allumen slider of zipper fastener pre-treatment processing technology
CN107675158A (en) * 2017-10-16 2018-02-09 天津市津硕弹簧制造有限公司 A kind of nigrescence tank for spring
CN108220943A (en) * 2018-01-23 2018-06-29 重庆博昶电子科技有限公司 It is a kind of can conveying workpieces blackening process equipment and its processing method

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Publication number Priority date Publication date Assignee Title
JPS5220976A (en) * 1975-05-24 1977-02-17 Boewe Boehler & Weber Kg Masch Apparatus for adsorbing solvent vapor from air stream
CN201241183Y (en) * 2008-08-20 2009-05-20 长春云顶汽车部件有限公司 Small-sized drum-type phosphating equipment
CN101886278A (en) * 2010-07-08 2010-11-17 无锡出新环保设备有限公司 Tipping bucket barrel plating machine
CN201678732U (en) * 2010-01-13 2010-12-22 宝钢集团常州轧辊制造公司 Mandrel internal-thread phosphating device
CN202063995U (en) * 2011-03-12 2011-12-07 蚌埠市钰诚五金工贸有限公司 Screw phosphating roller
CN203741416U (en) * 2014-03-11 2014-07-30 金华职业技术学院 Automatic small part blackening device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5220976A (en) * 1975-05-24 1977-02-17 Boewe Boehler & Weber Kg Masch Apparatus for adsorbing solvent vapor from air stream
CN201241183Y (en) * 2008-08-20 2009-05-20 长春云顶汽车部件有限公司 Small-sized drum-type phosphating equipment
CN201678732U (en) * 2010-01-13 2010-12-22 宝钢集团常州轧辊制造公司 Mandrel internal-thread phosphating device
CN101886278A (en) * 2010-07-08 2010-11-17 无锡出新环保设备有限公司 Tipping bucket barrel plating machine
CN202063995U (en) * 2011-03-12 2011-12-07 蚌埠市钰诚五金工贸有限公司 Screw phosphating roller
CN203741416U (en) * 2014-03-11 2014-07-30 金华职业技术学院 Automatic small part blackening device

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* Cited by examiner, † Cited by third party
Title
马乾荫: "螺旋滚筒式发黑装置", 《紧固件技术》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107326356A (en) * 2017-06-02 2017-11-07 驰马拉链(安徽)有限公司 A kind of allumen slider of zipper fastener pre-treatment processing technology
CN107675158A (en) * 2017-10-16 2018-02-09 天津市津硕弹簧制造有限公司 A kind of nigrescence tank for spring
CN108220943A (en) * 2018-01-23 2018-06-29 重庆博昶电子科技有限公司 It is a kind of can conveying workpieces blackening process equipment and its processing method
CN108220943B (en) * 2018-01-23 2024-02-02 重庆林鹏耐磨钢球制造有限公司 Blackening treatment equipment capable of conveying workpieces and treatment method thereof

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