CN107040104B - Paint rolling processing method for motor iron core - Google Patents
Paint rolling processing method for motor iron core Download PDFInfo
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- CN107040104B CN107040104B CN201710331751.5A CN201710331751A CN107040104B CN 107040104 B CN107040104 B CN 107040104B CN 201710331751 A CN201710331751 A CN 201710331751A CN 107040104 B CN107040104 B CN 107040104B
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- paint
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- rolling
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
the invention relates to a motor iron core paint rolling processing method, which mainly solves the technical problem that paint remains around a workpiece in the prior art.
Description
Technical Field
the invention relates to the field of roller coating of iron core surfaces, in particular to a motor iron core paint rolling device and a using method thereof.
Background
The motor iron core is suitable for occasions such as motors, transformers and the like. The surface needs to be roller coated with an insulating varnish.
the existing roller coating device is structurally characterized in that an oil containing groove is arranged below a roller brush, the volume of the oil containing groove is 20L, after a workpiece surface is coated in a rolling mode, the roller brush needs to descend to be immersed into the oil containing groove and then ascend to the height of the workpiece. This scheme can cause the peripheral technical problem that has the residual paint of work piece in the process of going up and down. Therefore, it is necessary to provide a roller coating device for motor iron core with clean workpiece periphery and no residual paint.
Disclosure of Invention
the invention aims to solve the technical problem that paint is remained around a workpiece in the prior art. The utility model provides a new motor core rolls lacquer device, this motor core rolls lacquer device have put that oil groove 9 size is little, the peripheral no residual paint of work piece, practice thrift the characteristics of paint.
In order to solve the technical problems, the technical scheme is as follows:
the utility model provides a motor core paint rolling device, includes work piece elevating system 4, work piece rotary mechanism 3 and supplies the oil pipe way, supply the oil pipe way including supplying storage bucket 1, set up in supplying oil pump 7 that supplies storage bucket 1 export, supply pipe 2 with the paint that oil pump 7 is connected, supply the liquid syringe needle with paint supply pipe 2 turn-on connection, with the round brush 8 that supplies the liquid syringe needle cooperation to set up, 8 below corresponding positions of round brush are equipped with puts oil groove 9.
the working principle of the invention is as follows: supply liquid through setting up the paint pipe, supply liquid syringe needle and 8 cooperations of round brush to carry out the roll-coating, use and supply the liquid syringe needle to drip into the round brush 8 with paint, remain paint on a small scale and drip into the oil groove 9 of putting of 8 below of round brush, this structure has reduced and has put 9 sizes of oil groove to can avoid causing the work piece periphery to remain paint at work piece lift in-process, avoid causing the equipment surface dirty and disorderly, paint forms the cubic, difficult clearance can increase the life of equipment.
Among the above-mentioned technical scheme, for optimizing, furtherly, work piece elevating system 4 includes the cylinder, the linear bearing who is connected with the cylinder, the guiding axle that corresponds the setting with linear bearing.
Further, the workpiece rotating mechanism 3 comprises a synchronous motor and a workpiece fixture 10 connected with the synchronous motor, a hole is formed in the workpiece fixture 10, a proximity sensor is arranged in the hole, and the workpiece fixture 10 is further connected with the workpiece lifting mechanism 4.
further, the workpiece rotating mechanism 3 further comprises a synchronous belt in transmission connection with a synchronous motor.
Furthermore, a groove-shaped photoelectric sensor is arranged on a rotating shaft of the synchronous motor.
Further, supply storage bucket 1 bottom to be equipped with level sensor, with level sensor is connected with ADC sampling module, ADC sampling module still is connected with the microprocessing unit, supply storage bucket 1 top to be equipped with feeding device 5, feeding device 5 is connected with the microprocessing unit.
Further, the motor iron core paint rolling device further comprises an alarm device connected with the micro-processing unit.
Furthermore, the alarm device comprises a sound alarm unit and an optical alarm unit which are connected in parallel.
Further, the motor core paint rolling device further comprises a display screen connected with the micro-processing unit.
Further, the number of the supply and storage barrels 1 is 2, pneumatic switching valves 6 are arranged at the rear ends of the 2 supply and storage barrels 1, and the pneumatic switching valves 6 are connected with the microprocessing unit.
The invention also provides a using method of the motor iron core paint rolling device, which comprises the following steps:
(1) The motor iron core paint rolling device is started,
(2) after the workpiece reaches the position from the production line, the lifting mechanism conveys the workpiece to a specified position to be subjected to roll coating;
(3) The oil supply pump 7 provides power to enable oil to be conveyed to the oil supply needle through the paint supply pipe 2, the oil supply needle drops the oil into the rolling brush 8, meanwhile, the workpiece rotating mechanism 3 drives the workpiece to rotate, the workpiece rotates to drive the rolling brush 8 to rotate, the rolling brush 8 performs rolling coating on a contact surface with the workpiece, and in the rolling coating process, a small amount of paint drops into the oil containing groove 9 below the rolling brush 8;
(4) After the workpiece is roll coated, the workpiece falls down and is conveyed to the next working procedure through a plastic plate chain.
This structure uses the paint pipe feeding, instils into the round brush 8 with paint with the syringe needle, and remaining paint instils into the oil groove 9 of putting of 8 below of round brush, the great reduction of the oil groove 9 size of putting of this structure to reduce the waste of paint, improve equipment environment, increase equipment life. The supply and storage barrel 1 is provided with two supply and storage barrels 1, one is used for main use, the other is standby, and the rear end of the supply and storage barrel 1 is provided with two pneumatic switching valves 6 for switching the supply and storage barrels 1. And a liquid injection needle head is arranged above the rolling brush 8, when a workpiece starts to rotate, the rolling brush 8 is driven, and liquid paths of two stations are opened simultaneously. When the workpiece stops, the liquid path is closed. In the working process, one storage barrel 1 is used, when one storage barrel 1 is empty, the other storage barrel 1 is switched to supply liquid, and automatic feeding is given an alarm. Through setting up level sensor, microprocessing unit and display element, can show the value that supplies paint liquid level in the storage bucket 1 in real time. When the paint of the main storage barrel 1 is insufficient, the pneumatic switching valve 6 is controlled by the microprocessing unit to switch the storage barrel 1 for supplying the paint, and the main feeding device is opened for supplying the paint.
The invention has the beneficial effects that:
The paint is supplied through the paint pipe, and the oil discharged from the needle pipe is subjected to rolling coating, so that oil stains around the workpiece can be reduced;
The size of an oil drum arranged below the rolling brush is reduced, oil can be saved, and cost is saved;
the effect is three, the automation degree of the paint rolling device is improved, and the use is convenient;
and fourthly, the paint is reduced to be scattered on the equipment, the equipment environment is improved, and the service life of the equipment can be prolonged.
Drawings
the invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of a roll coating apparatus for an iron core of an electric machine;
FIG. 2 is a schematic view of a roll coating part in the roll coating device for the motor iron core;
FIG. 3 is a schematic view of a roll coating production line for motor cores;
In the attached drawing, 1-a supply storage barrel, 2-a paint supply pipe, 3-a workpiece rotating mechanism, 4-a workpiece lifting mechanism, 5-a feeding device, 6-a pneumatic switching valve, 7-an oil supply pump, 8-a rolling brush, 9-an oil storage tank and 10-a workpiece fixture.
Detailed Description
in order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
This implementation provides a motor core paint rolling device, like fig. 1 and fig. 2, including work piece elevating system 4, work piece rotary mechanism 3 and supply oil pipe way, supply oil pipe way including supplying storage bucket 1, set up in supplying oil pump 7 that supplies storage bucket 1 export, supply pipe 2 with the paint that oil pump 7 is connected, supply the liquid syringe needle with paint supply pipe 2 conducting connection, with the round brush 8 that supplies liquid syringe needle cooperation to set up, 8 below corresponding positions of round brush are equipped with puts oil groove 9. The paint material used in this example was an insulating paint with a film thickness of 20um to 30 um.
the workflow of this embodiment: after the workpiece reaches the position from the production line, the lifting mechanism conveys the workpiece to a designated position for roll coating, the oil supply pump 7 provides power to enable oil to be conveyed to the liquid supply needle head through the paint supply pipe 2, the liquid supply needle head drops the oil into the rolling brush 8, meanwhile, the workpiece rotating mechanism 3 drives the workpiece to rotate, the workpiece rotates to drive the rolling brush 8 to rotate, and the rolling brush 8 performs roll coating on a contact surface with the workpiece. In the roller coating process, a small amount of paint is dripped into the oil placing groove 9 below the rolling brush 8, so that the paint can be protected from falling onto equipment, and the service environment of the equipment can be improved. After the workpiece is roll coated, the workpiece falls down and is conveyed to the next working procedure through a plastic plate chain.
the workpiece lifting mechanism 4 comprises a cylinder, a linear bearing connected with the cylinder and a guide shaft arranged corresponding to the linear bearing.
The workpiece rotating mechanism 3 comprises a synchronous motor and a workpiece fixture 10 connected with the synchronous motor, a hole is formed in the workpiece fixture 10, a proximity sensor is arranged in the hole, and the workpiece fixture 10 is further connected with the workpiece lifting mechanism 4. The work piece passes through the production line and reachs the assigned position, senses through proximity sensor, feedback signal work piece elevating system 4, work piece elevating system 4 overlaps the work piece intermediate position through the work piece tool 10 of being connected with the cylinder, the inside trompil of this work piece tool 10, downthehole proximity sensor, when proximity sensor senses the work piece, sensor feedback signal gives step motor, and the motor begins to rotate this moment and drives the work piece and rotate to drive 8 completions of round brush and roll and scribble the operation.
In order to improve the roller coating efficiency, the workpiece rotating mechanism 3 preferably further comprises a synchronous belt in transmission connection with a synchronous motor. At this moment, synchronous machine is rotatory to drive synchronous belt drive, can let 2 work pieces rotatory simultaneously.
In order to record the number of rotation turns of the synchronous motor and further control the roll-coating effect, preferably, a groove-type photoelectric sensor is arranged on a rotating shaft of the synchronous motor. When the motor rotates to a specified number of turns, the roller coating operation is finished, and the roller coating machine can automatically stop.
For the liquid level of oil in the real-time detection supplies storage bucket 1, preferably, supply storage bucket 1 bottom to be equipped with level sensor, with level sensor is connected with ADC sampling module, ADC sampling module still is connected with the microprocessing unit, supply storage bucket 1 top to be equipped with feeding device 5, feeding device 5 and microprocessing unit are connected. Through the liquid level detection to the oil, can be when the oil liquid level is in the low level, the little processing unit control feeding device 5 inputs reinforced to the oil.
In order to prompt the user of the liquid level state of the oil, preferably, the motor iron core paint rolling device further comprises an alarm device connected with the micro-processing unit.
In order to optimize the alarm effect and increase the output mode of the alarm signal, preferably, the alarm device comprises a sound alarm unit and a light alarm unit which are connected in parallel.
For the visual display supplies storage bucket 1 liquid level to give the user, preferably, motor core paint rolling device still includes the display screen who is connected with the microprocessing unit.
in order to improve the use reliability of the motor core paint rolling device, preferably, the number of the supply and storage barrels 1 is 2, the rear ends of the 2 supply and storage barrels 1 are respectively provided with a pneumatic switching valve 6, and the pneumatic switching valve 6 is connected with a micro-processing unit. The 2 supply and storage barrels are used for primary use and standby use, and the standby supply and storage barrel 1 is started by the micro-processing unit to supply oil under the conditions of low primary liquid level and untimely feeding, so that the reliability can be improved.
the embodiment also provides a using method of the motor iron core paint rolling device, and the method comprises the following steps:
(1) the motor iron core paint rolling device is started,
(2) after the workpiece reaches the position from the production line, the lifting mechanism conveys the workpiece to a specified position to be subjected to roll coating;
(3) The oil supply pump 7 provides power to enable oil to be conveyed to the oil supply needle through the paint supply pipe 2, the oil supply needle drops the oil into the rolling brush 8, meanwhile, the workpiece rotating mechanism 3 drives the workpiece to rotate, the workpiece rotates to drive the rolling brush 8 to rotate, the rolling brush 8 performs rolling coating on a contact surface with the workpiece, and in the rolling coating process, a small amount of paint drops into the oil containing groove 9 below the rolling brush 8;
(4) After the workpiece is roll coated, the workpiece falls down and is conveyed to the next working procedure through a plastic plate chain.
As shown in fig. 3, the manipulator drops the workpiece on the conveying line at the same time, 2 proximity switches are arranged on the side of the conveying line, the lifting cylinder ascends at the moment, the workpiece is tightly sleeved through the die, the proximity switches are arranged on the die, the stepping motor rotates to push the rolling brush to a specified position for roll coating, and the workpiece drops after the roll coating and is conveyed through the plastic plate chain.
Although the illustrative embodiments of the present invention have been described above to enable those skilled in the art to understand the present invention, the present invention is not limited to the scope of the embodiments, and it is apparent to those skilled in the art that all the inventive concepts using the present invention are protected as long as they can be changed within the spirit and scope of the present invention as defined and defined by the appended claims.
Claims (1)
1. A motor iron core paint rolling processing method is based on a motor iron core paint rolling device, and the device comprises a workpiece lifting mechanism (4), a workpiece rotating mechanism (3) and an oil supply pipeline, wherein the oil supply pipeline comprises a storage barrel (1), an oil supply pump (7) arranged at an outlet of the storage barrel (1), a paint supply pipe (2) connected with the oil supply pump (7), a liquid supply needle head connected with the paint supply pipe (2) in a conduction manner, and a rolling brush (8) matched with the liquid supply needle head, wherein an oil containing groove (9) is arranged at a corresponding position below the rolling brush (8);
The workpiece lifting mechanism (4) comprises an air cylinder, a linear bearing connected with the air cylinder and a guide shaft arranged corresponding to the linear bearing;
the workpiece rotating mechanism (3) comprises a synchronous motor and a workpiece jig (10) connected with the synchronous motor, a hole is formed in the workpiece jig (10), a proximity sensor is arranged in the hole, and the workpiece jig (10) is also connected with the workpiece lifting mechanism (4);
The workpiece rotating mechanism (3) also comprises a synchronous belt in transmission connection with a synchronous motor;
a groove-shaped photoelectric sensor is arranged on a rotating shaft of the synchronous motor;
The workpiece lifting mechanism (4) is sleeved to the middle position of a workpiece through the workpiece fixture (10) connected with the air cylinder;
the paint supply pipe (2) is used for supplying liquid;
The method is characterized in that: the method comprises the following steps:
(1) Starting a motor iron core paint rolling device;
(2) after the workpiece reaches the position from the production line, the workpiece lifting mechanism (4) conveys the workpiece to a specified position to be roll-coated;
(3) In the working process, one storage barrel (1) is used, when one storage barrel (1) is empty, the other storage barrel (1) is switched to supply liquid, and automatic feeding is given an alarm;
(4) An oil supply pump (7) provides power to enable oil to be conveyed to a liquid supply needle through a paint supply pipe (2), the liquid supply needle drops the oil into a rolling brush (8), meanwhile, a workpiece rotating mechanism (3) drives a workpiece to rotate, the workpiece rotates to drive the rolling brush (8) to rotate, the rolling brush (8) performs rolling coating on a contact surface with the workpiece, a small amount of paint drops into an oil containing groove below the rolling brush in the rolling coating process, when the workpiece starts to rotate, the rolling brush (8) is driven, and liquid paths of two stations are opened simultaneously;
(5) after the workpiece is roll coated, the workpiece falls down and is conveyed to the next working procedure through a plastic plate chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331751.5A CN107040104B (en) | 2017-05-12 | 2017-05-12 | Paint rolling processing method for motor iron core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710331751.5A CN107040104B (en) | 2017-05-12 | 2017-05-12 | Paint rolling processing method for motor iron core |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107040104A CN107040104A (en) | 2017-08-11 |
| CN107040104B true CN107040104B (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710331751.5A Active CN107040104B (en) | 2017-05-12 | 2017-05-12 | Paint rolling processing method for motor iron core |
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| Country | Link |
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| CN (1) | CN107040104B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110165851B (en) * | 2018-02-26 | 2020-12-22 | 泰州市宏强机械有限公司 | Gear-driven energy-saving fan stator core excircle oiling device |
| CN109648207B (en) * | 2018-12-27 | 2021-05-28 | 山东梁山欧亚机械制造有限公司 | A mark device is beaten to ready-package for auto-parts |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201940312U (en) * | 2010-12-31 | 2011-08-24 | 李云 | Automatic painting and chromatic ring painting device for coupling |
| CN204544587U (en) * | 2015-03-13 | 2015-08-12 | 易助电机（苏州）有限公司 | Be exclusively used in the brush oil device of rotor |
| CN105464344A (en) * | 2014-08-18 | 2016-04-06 | 丹阳市职业技术教育中心 | Electric paint conveying roller device |
| CN205907987U (en) * | 2016-06-27 | 2017-01-25 | 南通天诚装饰工程有限公司 | Paint brush is used to fitment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2288785Y (en) * | 1996-01-08 | 1998-08-26 | 孙守连 | Automatic brush |
| CN201735499U (en) * | 2010-06-10 | 2011-02-09 | 张开榆 | Paint brush with paint groove |
-
2017
- 2017-05-12 CN CN201710331751.5A patent/CN107040104B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201940312U (en) * | 2010-12-31 | 2011-08-24 | 李云 | Automatic painting and chromatic ring painting device for coupling |
| CN105464344A (en) * | 2014-08-18 | 2016-04-06 | 丹阳市职业技术教育中心 | Electric paint conveying roller device |
| CN204544587U (en) * | 2015-03-13 | 2015-08-12 | 易助电机（苏州）有限公司 | Be exclusively used in the brush oil device of rotor |
| CN205907987U (en) * | 2016-06-27 | 2017-01-25 | 南通天诚装饰工程有限公司 | Paint brush is used to fitment |
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| Publication number | Publication date |
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| CN107040104A (en) | 2017-08-11 |
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Effective date of registration: 20180423 Address after: 215600 A building center of Zhangjiagang Free Trade Zone, Suzhou Zhangjiagang Free Trade Zone, Suzhou Applicant after: SUZHOU RUNTONG PATENT OPERATIONS CO., LTD. Address before: Suzhou City, Jiangsu province 215600 Zhangjiagang Yang Binhe Road, No. 5 ikang building room B301 Applicant before: Zhangjiagang billion Union Metal Technology Co., Ltd. |
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Effective date of registration: 20191118 Address after: No.30, North post and Telecommunications Road, Linbei village, Nanbin street, Ruian City, Wenzhou City, Zhejiang Province 325200 Applicant after: RUI'AN BEST COMPRESSOR MANUFACTURING CO., LTD. Address before: 215600 Building A 145, Emerging Industry Development Center, Zhangjiagang Free Trade Zone, Suzhou City, Jiangsu Province Applicant before: SUZHOU RUNTONG PATENT OPERATIONS CO., LTD. |
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