CN103820714B - The anti-CO of high-intensity high-tenacity2the preparation method of corrosion sleeve pipe - Google Patents
The anti-CO of high-intensity high-tenacity2the preparation method of corrosion sleeve pipe Download PDFInfo
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Abstract
The invention discloses a kind of anti-CO of high-intensity high-tenacity2The preparation method of corrosion sleeve pipe, including: STEELMAKING PRODUCTION, the rolling of steel and roll state steel heat treatment.The chemical composition of the material of the present invention is rationally, employing crystal grain refines and refined crystalline strengthening technology makes the anti-CO of high-intensity high-tenacity2Corrosion sleeve pipe has higher anti-CO2Corrosive nature.
Description
Technical field
The present invention relates to metal material field, specifically, relate to a kind of anti-CO of high-intensity high-tenacity2The system of corrosion sleeve pipe
Preparation Method.
Background technology
CO during petroleum gas drilling, in stratum2The equipment such as oil pipe, sleeve pipe and pipeline can be caused serious corruption
Erosion, shows according to related data, CO2Corrosion is one of key factor threatening oil gas field safety in production.The Ekofisk of external Norway
Oil field, Spruce from Northern Germany Region of Oil-gas field, the U.S. and more Canadian oil gas fields, Middle East oil gas field, Southeast Asia offshore oilfield etc.
All there is CO2Etching problem.Oil field, China land or marine oil field all occurred due to CO2The oil well that corrosion causes stops
Produce, scrap accident, economic loss and personal security all by serious threat.China Tarim Basin, long celebrating, Sichuan, North China, river at present
All there is serious CO in Han Deng main force oil field2Corrosion.The nineties in last century, the state such as the most Japanese, Argentinian has developed into this type of
Product, 2000 Nian Hou China Baosteels, Steel Tube in Tianjin group successively develop this series products, and product is many based on 9Cr, 13Cr, so
And it is known that 9Cr, 13Cr alloy content is higher so that its cost is higher, in the oil field that some are the barrenst, uses
9Cr, 13Cr carbon dioxide corrosion-resistant, it appears particularly luxurious and waste, therefore, exploiting economy type resistant to carbon dioxide tubing and casing, become
For industry much-talked-about topic.As domestic emphasis steel and iron industry base, develop anti-CO2Corrosion sleeve pipe, can not only be at rust-proof oil
Certain market is striven in sleeve pipe field, while creating economic benefit for enterprise, optimizes the product structure that Baogang is current, promotes
Baogang seamless pipe product specification.
Summary of the invention
The technical problem to be solved is to provide a kind of anti-CO of high-intensity high-tenacity2The preparation side of corrosion sleeve pipe
Method, can prepare the anti-CO of high-intensity high-tenacity with good corrosion resistance2Corrosion sleeve pipe.
Technical scheme is as follows:
A kind of anti-CO of high-intensity high-tenacity2The preparation method of corrosion sleeve pipe, including: STEELMAKING PRODUCTION, the rolling of steel and roll state
Steel heat treatment, the anti-CO of high-intensity high-tenacity prepared2The weight/mass percentage composition of the material chemical composition of corrosion sleeve pipe includes:
C 0.159%~0.166%, Si 0.241%~0.248%, Mn0.427%~0.574%, Cr 2.92%~3.1%, Mo
0.373%~0.417%, P≤0.015%, S≤0.011%, V 0.05%~0.052%, Ti 0.013%~0.18%,
Al 0.018%~0.022%, remaining is Fe, and mass fraction amounts to 100%.
Further, described STEELMAKING PRODUCTION includes: molten iron pretreatment, converter smelting, LF refine, VD vacuum outgas and circle base are even
Casting.
Further, described converter smelting uses desulphurised hot metal to smelt, and every stove molten iron is 100 tons, and every stove molten iron adds ferrosilicon
350kg, ferromanganese 900kg, ferrochrome 6500kg, molybdenum-iron 800kg, vanadium iron 100kg, ferrotianium 50kg;The terminal of described converter smelting
The weight/mass percentage composition of the composition of molten iron includes: C >=0.06%, P≤0.015%;Described converter smelting uses single slag technique smelting
Refining, before tapping, every stove molten iron adds 200kg white lime slag making, finishing slag basicity >=3.0;Described LF refine is according to the molten steel of converter smelting
Composition and temperature carry out slag making desulfurization, composition adjustment and warming temperature, and slag former is CaO-CaF2, molten steel per ton adds 8-10kg
Slag former, adjusts molten steel composition by following weight/mass percentage composition and includes: C 0.16%, Si 0.245%, Mn0.45%, Cr
3.0%, Mo 0.40%, P≤0.015%, S≤0.011%, V 0.051%, Ti 0.015%, Al 0.02%, warming temperature
Target temperature be 1540 DEG C;Vacuum≤the 0.06KPa of described VD vacuum outgas, deep vacuum time >=13min, soft blow Ar >=
10 minutes;The constant pulling rate of described round billet continuous casting is 1m/min, molten steel overheat Δ T≤30 DEG C.
Further, the rolling of described steel specifically includes that the heating of round base, perforation, tube rolling and stretch reducing.
Further: described round base heating temperature be 1280 DEG C, the temperature of described perforation is 1200~1250 DEG C, described in roll
The temperature of pipe is 1100~1180 DEG C, and the temperature of described stretch reducing is 780~850 DEG C.
Further: described in roll state steel heat treatment include quenching and tempering, the temperature of described quenching is 920 ± 10 DEG C, 920
± 10 DEG C are incubated 70~80 minutes;The temperature of described tempering is 680 ± 10 DEG C, is incubated 90~100 minutes at 680 ± 10 DEG C.
Further, the anti-CO of described high-intensity high-tenacity prepared2The quality hundred of the material chemical composition of corrosion sleeve pipe
Content is divided to include: C 0.166%, Si 0.247%, Mn 0.505%, Cr 2.95%, Mo0.392%, P 0.015%, S
0.011%, V 0.051%, Ti 0.018% and Al 0.020%;Or, C0.165%, Si 0.242%, Mn 0.574%,
Cr 2.92%, Mo 0.377%, P 0.013%, S 0.009%, V 0.052%, Ti 0.017% and Al 0.022%;Or
Person, C 0.159%, Si 0.241%, Mn 0.551%, Cr 2.98%, Mo 0.373%, P 0.012%, S 0.008%, V
0.052%, Ti 0.013% and Al0.018%;Or, C 0.161%, Si 0.248%, Mn 0.427%, Cr 3.10%,
Mo 0.417%, P 0.011%, S 0.007%, V 0.050%, Ti 0.014% and Al 0.018%.
The technique effect of the present invention is as follows:
1, the anti-CO of the high-intensity high-tenacity of the present invention2The chemical composition of the material of corrosion sleeve pipe rationally makes high intensity and high ductility
The anti-CO of property2Corrosion sleeve pipe has higher anti-CO2Corrosive nature.
2, the present invention uses crystal grain refinement to make material have high intensity and high tenacity, rational smelting with refined crystalline strengthening technology
Refining continuous casting process, rolling mill practice, Technology for Heating Processing make product have relatively high yield.
3, the anti-CO of high-intensity high-tenacity that the preparation method that the present invention provides obtains2The quality of corrosion sleeve pipe is good, produces
Efficiency is high, low cost, and anticorrosive so that material energy-saving environmental protection, low chromium content makes material good in economic efficiency, is suitable for extensive
Produce, there is good marketing using value.
Detailed description of the invention
From the market demand, economic benefit and social benefit, the present invention is by the effect design in the material of each element
Rational chemical composition, by smelting continuous casting, drilling/rolling, hardening and tempering process are produced intensity and are up to 110psi grade of steel, impact
Toughness is significantly larger than API 5CT standard-required, and the anti-CO of high-intensity high-tenacity that corrosion resistance is good2Corrosion sleeve pipe.This
The anti-CO of bright high-intensity high-tenacity2Specifically comprising the following steps that of the preparation method of corrosion sleeve pipe
Step S1: STEELMAKING PRODUCTION
STEELMAKING PRODUCTION includes: molten iron pretreatment, converter smelting, LF refine, VD vacuum outgas and round billet continuous casting.STEELMAKING PRODUCTION
Process uses nitrogen fixation technology, deoxy technology, clean steel technology to make blank have good quality.
By molten iron pretreatment, molten iron is carried out pre-desulfurization.
Converter smelting uses desulphurised hot metal, for non-metallic inclusion, ferrosilicon, ferromanganese, ferrochrome, molybdenum-iron, vanadium in suppression material
Ferrum and ferro-titanium necessary deoxidation alloying before addition, addition is according to alloy content, steel in its recovery rate, ferrous alloy
In material, composition design content requirement calculates.Every stove molten iron is 100 tons, and the every stove of ferrosilicon adds 350kg, the every stove of ferromanganese adds
The every stove of 900kg, ferrochrome adds 6500kg, the every stove of molybdenum-iron adds 800kg, the every stove of vanadium iron adds 100kg, the every stove of ferrotianium adds
50kg.Owing to gas content such as oxygen nitrogen can be made in material while carburetting to increase, the therefore composition of the molten iron of converter terminal
The control target of weight/mass percentage composition includes: C >=0.06%, P≤0.015%.Single slag technique is used to smelt, every stove ferrum before tapping
Water adds 200kg white lime slag making, finishing slag basicity >=3.0.For ensureing the cleanliness factor of material, necessary pushing off the slag during tapping, pushing off the slag failure
Must skim.
In LF refine link, carry out slag making desulfurization, composition adjustment and warming temperature according to converter molten steel composition and temperature.
Slag former is CaO-CaF2, molten steel per ton adds 8-10kg slag former, adjusts the mesh of molten steel composition by following weight/mass percentage composition
Scale value includes: C 0.16%, Si 0.245%, Mn 0.45%, Cr 3.0%, Mo 0.40%, P≤0.015%, S≤
0.011%, V 0.051%, Ti 0.015%, Al 0.02%, the target temperature of warming temperature is 1540 DEG C.
The deep vacuum desired value≤0.06KPa of VD vacuum outgas, deep vacuum time >=13 minute, soft blow Ar >=10 point
Clock, to ensure gas content relatively low in material.
Round billet continuous casting process uses electromagnetic agitation technique, and constant casting speed control is in 1m/min, molten steel overheat Δ T≤30
℃.During cooling, way of stacking can be used summer to cool down, air port should be avoided simultaneously;Burial pit can be used winter slow
Cooling.
Step S2: the rolling of steel
The rolling of steel specifically includes that the heating of round base, perforation, tube rolling and stretch reducing, and detailed process is: circle base → sawing →
Circle base heating → perforation → tube rolling → stretch reducing → cooling → crop end → align → check → pack → weigh → put in storage.Should
With the seamless steel pipe that Ф 180MPM unit rolling specs is Φ 177.8mm × 9.19mm, formulate according to laboratory thermal simulation experiment
Rolling mill practice, rolling mill practice is: circle base is heated uniformly to 1280 DEG C in rotary heating furnace;Circle base perforation temperature be 1200~
1250℃;In this temperature range, tensile strength is relatively low, and elongation percentage is higher, and the temperature drop bored a hole from heating furnace ejection to perforating machine
It is about 50 DEG C;The temperature of tube rolling is 1100~1180 DEG C;The temperature of stretch reducing is 780~850 DEG C.This rolling mill practice ensure that
The lumber recovery of seamless steel pipe.
Step S3: roll state steel heat treatment
Roll state steel heat treatment and include quenching and tempering.The temperature of quenching is selected by quenching degree experiment, and temperature is too high easily
Causing original austenite grains to be grown up, temperature is too low, makes alloy diffusion incomplete, thus forming component segregation, by experiment
Room contrast screening, the temperature of quenching is 920 ± 10 DEG C;Quenching Soaking Time is calculated by conventional empirical equation т=a × K × D,
In formula, т is heat time heating time, and a is heating coefficient, and heat treatment on spot stove heating coefficient is 2.0, and K is shove charge correction factor, is worth and is
4.0, D is sample effective thickness, and the effective thickness of the steel pipe after rolling is generally 9.19mm, therefore Quenching Soaking Time be 70~
80 minutes;Tempering insulation time is about 1.2 times of Quenching Soaking Time, and temperature controls, below steel grade Ac1 temperature, to pass through
Technology for Heating Processing filters out optimum tempering temperature.Preferably Technology for Heating Processing be the temperature of quenching be 920 ± 10 DEG C, 920 ±
10 DEG C are incubated 70~80 minutes.The temperature of tempering is 680 ± 10 DEG C, is incubated 90~100 minutes at 680 ± 10 DEG C.
Through the anti-CO of high-intensity high-tenacity that said process produces2The weight/mass percentage composition of corrosion shell material chemical composition
For: C 0.159%~0.166%, Si 0.241%~0.248%, Mn 0.427%~0.574%, Cr 2.92%~
3.1%, Mo 0.373%~0.417%, P≤0.015%, S≤0.011%, V 0.05%~0.052%, Ti 0.013%
~0.18%, Al 0.018%~0.022%, remaining is Fe, and mass fraction amounts to 100%.
The chemical composition of each example is detected, the anti-CO of high-intensity high-tenacity of each embodiment2Corrosion shell material
The weight/mass percentage composition studied point is as shown in table 1.Harmful element and the content of gas in each embodiment are as shown in table 2.
By the strict control of the content to brittle crystal boundary element S, P and harmful element As, Sn, Pb, Sb and Bi, ensure
The mechanical property that sleeve pipe is good.The corrosion resistance of steel is improved by controlling C and Mn chemical composition in steel;Compared with prior art,
C and the Mn content that the present invention is relatively low so that material has the most excellent corrosion resistance.Strengthen by adding the Cr of certain content
Resistance to corrosion, improves steel grade quenching degree, and the Cr content of 2.92%~3.1% makes material have carbon dioxide corrosion-resistant performance
While reduce cost.Quenching degree and thermostrength is improved by adding Mo.Ti is strong deoxidizer in steel, and it can make steel
Dense internal organization, crystal grain thinning, thus improve the mechanical property of steel.V can thinning microstructure crystal grain, improve intensity and toughness.
Al can crystal grain thinning, improve impact flexibility, Al also has non-oxidizability and corrosion resistance, Al with Cr, Si share, and can significantly carry
The high temperature non-scale performance of Gao Gang and the ability of high-temperature corrosion resistance.
The anti-CO of high-intensity high-tenacity to each embodiment2The metallographic structure of corrosion sleeve pipe detects, and to mechanical property
Testing, result is the most as shown in Table 3 and Table 4.
Table 1 each embodiment composition (mass percent/%)
Embodiment | C | Si | Mn | P | S | Cr | Mo | V | Ti | Al |
Embodiment 1 | 0.166 | 0.247 | 0.505 | 0.015 | 0.011 | 2.95 | 0.392 | 0.051 | 0.018 | 0.020 |
Embodiment 2 | 0.165 | 0.242 | 0.574 | 0.013 | 0.009 | 2.92 | 0.377 | 0.052 | 0.017 | 0.022 |
Embodiment 3 | 0.159 | 0.241 | 0.551 | 0.012 | 0.008 | 2.98 | 0.373 | 0.052 | 0.013 | 0.018 |
Embodiment 4 | 0.161 | 0.248 | 0.427 | 0.011 | 0.007 | 3.10 | 0.417 | 0.050 | 0.014 | 0.019 |
Table 2 each embodiment five-harmful elements and gas content (ppm)
Embodiment | As | Sn | Sb | Bi | Pb | H | O | N |
Embodiment 1 | 30 | 16 | 5.0 | 0.6 | 23 | 1.1 | 18 | 66 |
Embodiment 2 | 27 | 18 | 9.0 | 0.6 | 28 | 1.1 | 21 | 68 |
Embodiment 3 | 28 | 22 | 9.5 | 0.8 | 18 | 1.6 | 23 | 53 |
Embodiment 4 | 31 | 21 | 8.2 | 0.7 | 25 | 1.4 | 18 | 67 |
Desired value | ≤100 | ≤100 | ≤50 | ≤50 | ≤50 | ≤2.5 | ≤30 | ≤80 |
The metallographic structure testing result of each embodiment of table 3
The mechanical experimental results of each embodiment of table 4
As can be found from Table 3, each embodiment field trash is tiny, be evenly distributed, and organizational structure is suitable, and grain size is original Austria
Family name's body crystal grain, can reach 10 grades, belongs to ultra-fine grain, has obtained stable tempered sorbite after heat treatment.Can from table 4
Going out, each embodiment has good strength, higher toughness, and yield tensile ratio is less than 0.9, thus it is good to ensure that material in use has
Good safety.The anti-CO of solution it is simulated in 10L high temperature and high pressure kettle2Experiment, with compared with grade of steel plain C-Mn steel, resists
CO2Average corrosion rate is 2.5~3.5 times of plain C-Mn steel.The composition design and the preparation method that use the present invention prepare 1 ton
Steel can create economic benefit more than 500 yuan, optimizes product structure, improves product specification.
Claims (2)
1. the anti-CO of high-intensity high-tenacity2The preparation method of corrosion sleeve pipe, it is characterised in that including: STEELMAKING PRODUCTION, the rolling of steel
Making and roll state steel heat treatment, described STEELMAKING PRODUCTION includes: molten iron pretreatment, converter smelting, LF refine, VD vacuum outgas and circle base
Continuous casting;Described converter smelting uses desulphurised hot metal to smelt, and every stove molten iron is 100 tons, and every stove molten iron adds ferrosilicon 350kg, ferromanganese
900kg, ferrochrome 6500kg, molybdenum-iron 800kg, vanadium iron 100kg, ferrotianium 50kg, the composition of the molten iron of the terminal of described converter smelting
Weight/mass percentage composition include: C >=0.06%, P≤0.015%, described converter smelting uses single slag technique to smelt, every before tapping
Stove molten iron adds 200kg white lime slag making, finishing slag basicity >=3.0;Described LF refine is according to the molten steel composition of converter smelting and temperature
Carrying out slag making desulfurization, composition adjustment and warming temperature, slag former is CaO-CaF2, molten steel per ton adds 8-10kg slag former, presses
Following weight/mass percentage composition adjusts molten steel composition and includes: C 0.16%, Si 0.245%, Mn 0.45%, Cr 3.0%, Mo
0.40%, P≤0.015%, S≤0.011%, V 0.051%, Ti 0.015%, Al 0.02%, the target temperature of warming temperature
Degree is 1540 DEG C;Vacuum≤the 0.06KPa of described VD vacuum outgas, deep vacuum time >=13min, soft blow Ar >=10 minute;
The constant pulling rate of described round billet continuous casting is 1m/min, molten steel overheat Δ T≤30 DEG C;The rolling of described steel specifically includes that round base
Heating, perforation, tube rolling and stretch reducing, the temperature of described round base heating is 1280 DEG C, the temperature of described perforation be 1200~
1250 DEG C, the temperature of described tube rolling is 1100~1180 DEG C, and the temperature of described stretch reducing is 780~850 DEG C;Described roll state steel
Heat treatment includes quenching and tempering, and tempering insulation time is 1.2 times of Quenching Soaking Time;The temperature of described quenching is 920 ±
10 DEG C, being incubated 70~80 minutes at 920 ± 10 DEG C, Quenching Soaking Time т=a × K × D, in formula, т is heat time heating time, heating system
Number a is 2.0, and shove charge adjusted coefficient K is 4.0, and sample effective thickness D is 9.19mm;The temperature of described tempering is 680 ± 10 DEG C,
It is incubated 90~100 minutes at 680 ± 10 DEG C;The anti-CO of high-intensity high-tenacity prepared2The material chemical composition of corrosion sleeve pipe
Weight/mass percentage composition include: C 0.159%~0.166%, Si 0.241%~0.248%, Mn 0.427%~
0.574%, Cr 2.92%~3.1%, Mo 0.373%~0.417%, P≤0.015%, S≤0.011%, V 0.05%~
0.052%, Ti 0.013%~0.18%, Al 0.018%~0.022%, remaining is Fe, and mass fraction amounts to 100%.
2. the anti-CO of high-intensity high-tenacity as claimed in claim 12The preparation method of corrosion sleeve pipe, it is characterised in that prepare
The anti-CO of described high-intensity high-tenacity2The weight/mass percentage composition of the material chemical composition of corrosion sleeve pipe includes: C 0.166%, Si
0.247%, Mn 0.505%, Cr 2.95%, Mo 0.392%, P 0.015%, S 0.011%, V 0.051%, Ti
0.018% and Al 0.020%;Or, C 0.165%, Si 0.242%, Mn 0.574%, Cr 2.92%, Mo
0.377%, P 0.013%, S 0.009%, V 0.052%, Ti 0.017% and Al 0.022%;Or, C 0.159%,
Si 0.241%, Mn 0.551%, Cr 2.98%, Mo 0.373%, P 0.012%, S 0.008%, V 0.052%, Ti
0.013% and Al 0.018%;Or, C 0.161%, Si 0.248%, Mn 0.427%, Cr 3.10%, Mo
0.417%, P 0.011%, S 0.007%, V 0.050%, Ti 0.014% and Al 0.018%.
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CN114645203B (en) * | 2022-03-17 | 2022-10-21 | 承德建龙特殊钢有限公司 | Steel for petroleum casing pipe and preparation method thereof |
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CN101407019A (en) * | 2008-11-25 | 2009-04-15 | 西安摩尔石油工程实验室 | Process for manufacturing corrosion resistant low-chromium tubing and casing in CO2 and H2S coexisted environment |
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